BACKGROUND: The creation of competitive machine parts capable of withstanding standard and increased operational loads is an urgent task in mechanical engineering. Developing additive synthesis technologies together with strengthening technologies make it possible to create such products with high load-bearing capacity. However, to improve the efficiency of these technologies, it is necessary to create theoretical models of the processes taking place. The article presents the results of the first stage of creating complex theoretical models of the combined 3DMP process and wave strain hardening (WSH) required for designing technological processes for manufacturing engine parts and brake systems of automotive equipment. . AIMS: Creation and assessment of the adequacy of material models used in finite element modeling of additive synthesis processes with subsequent hardening. MATERIALS AND METHODS: Theoretical models of the material were created in the ANSYS software package, which allows for multidisciplinary calculations. The experimental data required for preparing the models were obtained by testing tensile samples manufactured using standardized methods. The hardness of materials was studied using a KB 30S automatic hardness tester. The adequacy of additive synthesis modeling was assessed based on the distribution of temperature fields. The adequacy of material models for the VDU process was assessed based on the sizes of individual plastic indentations and the distribution diagrams of the depth and degree of hardening in the surface layer. RESULTS: Theoretical models of the following materials were developed: steel, stainless steel, bronze alloy, titanium alloy, aluminum alloy. The theoretical data obtained from the modeling results have a high level of significance. The studies were conducted for various thermal (in the range from +20ºС to +800ºС) and deformation modes. Graphical results of theoretical and experimental studies allow us to obtain a qualitative assessment of the processes under study with the required accuracy. CONCLUSIONS: As a result of the assessment of the adequacy of the developed models, it was established that the discrepancy between the empirical and theoretical data does not exceed 7.4%. The obtained models of materials are statistically significant and can be correctly applied in further studies.
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