Maximum Bubble Pressure Research Articles

Densities, Surface Tensions, and Viscosities of Molten High‐Silicon Electrical Steels with Different Silicon Contents

Density, surface tension, and viscosity of various liquid electrical steels are measured at different temperatures, varying in their silicon content between 3 and 6 mass%. Density and surface tension are determined using the maximum bubble pressure method, while viscosity is investigated comparatively using a vibrating finger viscometer and an oscillating crucible viscometer. The results are compared with models known from the literature. Based on this, the density of the steel [ρ] = kg m−3 and the surface tension [σ] = N m−1 can be described as a function of temperature [θ] = °C and silicon content [Si] = mass% using the equations: , . There is a lack of experimental data in the literature for high‐temperature thermophysical properties for electrical steels. This underlines once again the novelty and significance of this study, as the determined thermophysical properties are essential for a wide range of applications. For instance, they are crucial in the production of metallic powders for additive manufacturing by atomization to adjust the properties of the powders precisely. The findings are also important for steelmaking itself, as the corrosion behavior of refractory material can be better determined.

Density, Surface Tension, and Viscosity of Liquid Low‐Sulfur Manganese–Boron Steel via Maximum Bubble Pressure and Oscillating Crucible Methods

Density, Surface Tension, and Viscosity of Liquid Low‐Sulfur Manganese–Boron Steel via Maximum Bubble Pressure and Oscillating Crucible Methods

Characterization of CrMnNi Steel Powders Obtained via Gas Atomization

To obtain a successful product during additive manufacturing, the powder as a raw material must have the high quality. The purpose of this work is to investigate CrMnNi steel powders obtained by inert gas atomization with nickel content: 3, 6, and 9 wt% and to identify dependencies between the powder size and morphology, solidification structure, and change in chemical composition and thermophysical properties. Particle size distribution is measured by a laser scattering analyzer: d50 value are 82.02, 69.32, and 75.54 μm for powders with 3, 6, and 9 wt%, respectively. Surface tension (ST) measurements are made by maximum bubble pressure method: for steels with 3, 6, and 9 wt% at temperature 1500 °C, ST is 1.01, 1.07, and 1.15 mN m−1, respectively. It is found that the change in particle size affects the chemical composition, the content of the ferromagnetic phase and secondary dendritic arm‐spacing. Changes in the content of elements such as S, O, N, and Mn are determined, depending on the diameter of the particles. The influence of changes in content of S, O, and N on the thermophysical properties such as ST is investigated.

Experimental determination and theoretical modeling of isobaric vapor–liquid equilibria, liquid mass density, surface tension and dynamic viscosity for the methyl butyrate and tert-butanol binary mixture

The purpose of this work is to provide consistent experimental measurements on the vapor–liquid equilibria (VLE) at the isobaric conditions of 50.00, 75.00 and 94.00kPa, as well as experimental determinations of the liquid mass densities, the surface tensions and the dynamic viscosities at 298.15K and 101.3kPa of the methyl butyrate + tert-butanol binary system within the whole composition range. For these goals, a Gillespie-type cell is used to carry out the VLE measurements, whereas an oscillating densimeter, a maximum differential bubble pressure tensiometer, and a rotating viscometer are used to quantify the remaining physical properties. The thermodynamical quality of the reported VLE data is validated by Fredenslund’s consistency test. Based on the VLE results, this zeotropic binary mixture exhibits a positive deviation from Raoult’s law. Furthermore, the validated data are correlated with three activity coefficient models (i.e., Wilson, NRTL, and UNIQUAC), with the Wilson equation being the most accurate one. Excess volumes, surface tensions, and liquid viscosities data are correlated by Redlich–Kister-type expansions, and the Grunberg–Nissan equation is also applied to viscosity modeling. The calculated excess volumes display a positive deviation from the ideal solution model. Regarding surface tensions, this system showcases both negative and positive deviation, althouhg slight, from the linear behavior while exhibiting the linear trend at a molar fraction of methyl butyrate of 0.758. In addition, this bimodal deviation is adequately predicted by the Chunxi model with the Wilson parameters determined from the VLE data. Finally, the dynamic viscosities data obey a strictly monotonic mole dependence predicted by Eyring’s theory, although without high accuracy. These results also reflect some interesting phenomena related to competitive association effects, which are discussed.

The surface tension of pure Zn measured by means of the maximum bubble pressure method

The surface tension σ of pure Zn and its temperature coefficient have been measured by means of the maximum bubble pressure technique over the temperature range [Tm, Tm+250 °C], where Tm is the melting temperature. Alumina and quartz capillaries of various radii were used. Alumina capillaries were coated with boron nitride to discard possible wetting and high purity argon was used as bubbling gas. In addition, σ was measured while heating, cooling, or introducing the capillaries in the melt at several chosen temperatures. All measurements with alumina capillaries showed a negative temperature coefficient while those with quartz capillaries gave a positive temperature coefficient. These results are compatible with Nogi et al. conclusion in the sense that positive temperature coefficients reported in the literature should be ascribed to oxygen and/or impurity effects enhanced in volatile metals. In particular we argue that the positive temperature coefficient is a consequence of the concomitant action of several factors, namely, vaporization of Zn, oxygen traces in the bubbling gas, and the oxygen and Si produced in the chemical reactions involving quartz and liquid zinc.

Experimental study on the measurement criteria for measuring surface tension in oil/refrigerant mixtures by maximum bubble pressure method

Refrigeration oil used in refrigeration compressors is usually compatible with refrigerant. The properties of the mixture are changed when refrigeration oil and refrigerant are mixed in the oil sump of the compressor because the refrigerant dissolves in the oil. Surface tension is one of the properties of the oil/refrigerant mixture that changes during the dissolving process. This change in property has an impact on foaming and the production of oil mist in compressors. In addition, surface tension can be utilized as an indicator of refrigerant concentration in oil. Hence, it is essential to determine the surface tension of the oil/refrigerant mixture. This study employed the maximum bubble pressure method (MBPM) to measure the surface tensions of the refrigeration oil and refrigerant mixtures. The oil was polyvinyl ether (PVE), while the refrigerants were difluoromethane (R32) and R410A, which was a blend of R32 and pentafluoroethane (R125). Since the viscosity of refrigeration oil changed dramatically with the dissolution of refrigerant, the measurement criterion of the MBPM applicable to a wide range of viscosities was clarified using silicone oil with various viscosities. Based on the findings of the surface tension of the PVE/R410A and PVE/R32 mixtures, a predictive formula was presented to estimate the mixture’s surface tension as a function of temperature and refrigerant concentration in oil. Relationships between the refrigerant concentration and normalized surface tension were also proposed.

Viscosity, Density, Surface Tension, and Crystallization Behavior of Commercial Mold Fluxes

This study investigates the viscosity, density, surface tension, and crystallization behavior of two commercial mold fluxes that are utilized to cast ultralow‐carbon, low‐carbon, and medium‐carbon steel grades, as well as electric steels (high‐B magnetic and grain‐oriented steels). Experiments are performed in the temperature range of 1073–1673 K using the rotating bob method, maximum bubble pressure method, buoyancy method, and single hot thermocouple technique. The phase structure is investigated via scanning electron microscopy and X‐ray powder diffraction. The results indicate that viscosity and density exhibit nonlinear temperature dependence. Increased basicity (CaO/SiO2) results in reduced viscosity and elevates the break temperature of the mold fluxes. Furthermore, the incubation time required for phase formation decreases with increasing basicity. Finally, time–temperature transformation and continuous cooling transformation diagrams are constructed.

Thermophysical Properties of CaO–SiO2–Al2O3–MgO–TiO2–FeOx–V2O3 Slag with CaO/SiO2 = 1.13 with Different TiO2 and V2O3 Additions

The thermophysical properties of an industrial blast furnace slag with varying TiO2, V2O3, and FeOx content are investigated using a rotating viscometer and maximum bubble pressure method at low oxygen partial pressure. The obtained experimental results are supported by thermodynamic calculations using FactSage 7.2 software and by scanning electron microscope analysis. The measurement outcomes clearly indicate that an increase in V2O3 and TiO2 content up to 10 wt% at 5 wt% FeOx leads to a decrease in the viscosity of all studied slags; however, with 15 wt% of V2O3 and TiO2, the viscosity changes insignificant. The presence of 10 wt% FeOx alters the behavior of the slags in the liquid‐dominant region. These changes in the break point temperature are consistent with the behavior of melilite and perovskite phases. Moreover, an increase in the FeOx, V2O3, and TiO2 increases the density of all studied slags within the temperature range of 1450–1650 °C. Additionally, introducing pure oxides to the slag reduces the surface tension of all the studied slags, confirming their role as a surfactant.

Density, Surface Tension, and Viscosity of Molten Ni‐Based Superalloys Using the Maximum Bubble Pressure and Oscillating Crucible Methods

Accurate data on the high‐temperature thermophysical properties, which are density, surface tension, and viscosity, are indispensable for performing high‐precision casting simulations of Ni‐based superalloys. Viscosity is the most important thermophysical property for thermofluidic analysis. However, measuring the viscosity of an alloy, which is lower than that of molten glass, is difficult, and experimental viscosity data are limited. Herein, the density of Ni‐based superalloys is measured using the maximum bubble pressure (MBP) method to determine viscosity. The viscosity is evaluated using the oscillating crucible method. The surface tension is simultaneously measured using the MBP method. In these results, the average density values [kg m−3] of Alloy 65, Alloy 718, Alloy WA, and Alloy 720 are 7.52 × 103, 7.43 × 103, 7.82 × 103, and 7.52 × 103, respectively. The average surface tension values [N m−1] of Alloy 65, Alloy 718, Alloy WA, and Alloy 720 are 1.55, 1.54, 1.47, and 1.51, respectively. The fitting equations of the molten Ni‐based superalloys are as follows. 1) Alloy 65: ; 2) Alloy WA: ; 3) Alloy 720: ; 4) Alloy 718: .

Adsorption Properties and Wettability of Ethoxy- and Propoxy- Derivatives of 2-Ethylhexanol as Sterically Specific Surfactant Structures

2-ethylhexanol, an oxo alcohol competitively priced on the global market, has not been explored intensively as a raw material for surfactants, due to its weak hydrophobic character. However, its sequenced propoxylation and ethoxylation yield an innovative amphiphilic structure, which exhibits unique interfacial activity. The paper presents the differences in the fractional composition of innovative surfactants derived from 2-EH alcohol prepared using alkali and dimetalcyanide catalysts, as well as examples of excellent adsorption and interfacial properties of the latter. The adsorption behavior of the synthesized compounds was explored using equilibrium surface tension (the du Noüy ring method), dynamic surface tension (the maximum gas bubble pressure method) and static/dynamic contact angle (the sessile drop method). The results from the adsorption tests conducted at the air/aqueous surfactant solution interface underwent comprehensive qualitative and quantitative analyses. Moreover, based on the experimentally obtained dynamic surface tension isotherms and the developed algorithm, the diffusion coefficients for these preparations were estimated, and it was shown that the diffusivity of these surfactants is higher compared to the commercial formulations. The study’s outcomes in the testing of wettability indicate that new synthesized nonionic and anionic surfactants constitute an interesting group of amphiphiles with a wide application potential as effective wetting agents, especially in relation to the polymer surface. It should therefore be emphasized that the innovative surfactants described in this article, derived from 2-EH alcohol and prepared using dimetalcyanide catalysts, can successfully compete with conventional preparations such as ABS (Dodecylbenzenesulfonic Acid) or AES (Alcohol Ethoxysulphate) acid salts.

Synthesis and characterization of comb structure polyether acrylate silicone softener for cotton fabrics

In this study, a comb-like structured organosilicon softener, PEMMS, was synthesised and the optimum synthesis conditions were determined. The chemical structure and properties of PEMMS were characterized by 1H NMR, FT-IR and TG. The emulsion system based on PEMMS was prepared by a phase inversion emulsification method, and the optimum parameters with excellent stability were selected. The surface properties of the emulsion were investigated using the maximum bubble pressure method to determine the CMC (16.61 g/L). The application of the PEMMS-based emulsion on cotton fabrics was studied. The results show that the silicone-treated cotton fabrics have improved wettability, hydrophilicity and softness. In addition, their whiteness remains essentially unchanged, indicating a certain degree of resistance to yellowing. This simplified preparation of a high performance softener is crucial in lowering production costs and improving the safety of the production process.

Evaluation of hydrogen peroxide wetting properties in the context of safe application in aseptic milk filling

Introduction: In aseptic filling systems, packaging materials are sterilized using various methods to eliminate microorganisms. One of the most popular methods for sterilizing packaging materials is the use of hydrogen peroxide. The wetting property of the surface plays a crucial role in ensuring effective inactivation of microorganisms and uniform treatment of the aseptic packaging. Improving the wetting properties of hydrogen peroxide solutions by adding surfactants will enhance the contact of the sterilant with the lyophobic multilayer packaging material's treated surface, providing the necessary sterilizing ability and disinfectant action during the aseptic filling of milk and dairy products.Purpose: To study the wetting properties of concentrated hydrogen peroxide solutions on various substrates and the possibility of their correction with surfactants to ensure better packaging wetting and safe disinfection processes.Materials and Methods: The objects of the study included the disinfecting substance and sterilant - hydrogen peroxide, surfactants used as technological aids in the food industry, and combined multilayer packaging materials based on paper, cardboard, aluminum foil, and polymer materials used in aseptic milk filling processes. Wetting ability was evaluated by the contact angle in a 3-phase system: adhesive (hydrogen peroxide, water, surfactant solutions) - substrate (packaging material, steel plate, glass) - air using the drop shape analysis based on the Young-Laplace method; surface tension was determined by the optical drop shape analysis using the DSA25S device; surface tension of solutions at temperatures ranging from 30 to 70 °C was determined using the maximum bubble pressure method. The presence of residual amounts of the surfactant polysorbate on the sterilized packaging material was analyzed by HPLC.Results: The Tetra Brik®Aseptic packaging material exhibits pronounced lyophobic properties. The introduction of 0.1% polysorbate surfactant into the hydrogen peroxide solution (~35% w/w) reduced the contact angle by more than 50%, from 93.75° to 40.99°, and significantly decreased the surface tension (45-48%).Conclusion: Improving the wetting properties of hydrogen peroxide solutions will enhance the contact of the sterilant with the treated surface of the lyophobic multilayer packaging material by adding a surfactant, ensuring the necessary sterilizing ability and disinfectant action during the aseptic filling of milk and dairy products. The application conditions of hydrogen peroxide solutions with the addition of 0.1% nonionic surfactant polysorbate in aseptic filling, considering both effectiveness in disinfecting packaging material and safety related to the removal of its residual amounts, allow considering it as a technological aid.

The influence of divalent cations on the dynamic surface tension of sodium dodecylbenzenesulfonate solutions

The kinetics of surfactant adsorption at interfaces is crucial in many industrial settings. Maximum bubble pressure tensiometry allows accessing the adsorption at time scales of tens of ms to uncover the initial stages of surfactant diffusion to the interface. This method was used to investigate electrolyte solutions of sodium dodecylbenzenesulfonate (SDBS), specifically targeting how the presence of small amounts of divalent cations (Mg2+, Ca2+, Sr2+ and Ba2+) influenced the adsorption kinetics and equilibrium. The dynamic surface tensions revealed that the adsorption of SDBS was strongly influenced by the presence of divalent cations due to strong interactions with the anionic surfactant. In addition, the type (i.e. size) of cations played a role. The strong divalent cation-surfactant interactions lead to distinct lowering of surfactant diffusion coefficients, calculated using the short-time approximation solution of the Ward-Tordai equation. The diffusion coefficients were slightly and similarly lowered for all types of divalent cations when the surfactant concentration was increased up to the critical micelle concentration (CMC). Above CMC, the diffusion coefficients increased steadily depending on the divalent cation. It was speculated that this could be due to differences in structure and aggregation numbers of micelles and slower disassembly of micelles to supply monomers for adsorption. Furthermore, CMC of SDBS was reduced according to the Hofmeister series in the presence of divalent cations.

Properties of liquid CaO–SiO2 and CaO–SiO2-‘Fe2O3’tot slags measured by a combination of maximum bubble pressure and rotating bob methods

Liquid slag properties are essential for understanding complex mass and momentum phenomena in metallurgical operations. The density, surface tension and viscosity were measured in six silicate-rich slags of the CaO–SiO2 and CaO–SiO2-‘Fe2O3’tot systems by combining the maximum bubble pressure and rotating bob methods. The properties investigated were sensitive to the temperature, SiO2 and Fe2O3 contents. Different experimental trends were derived due to the amphoteric properties of Fe2O3. The slags with ferric oxide were denser than the silicate melts. Surface tension gradually decreased with temperature and indicated firstly a rise and then decline with further Fe2O3 addition. Raman spectra were analyzed to provide structural information of the polymer melt and indicated an enhancement in the polymerization degree with Fe3+. The derived experimental trends and role of Fe3+ in the silicates were attributed to the interplay of complex factors: different bonding in the melt, cation interactions and the oxidation state of iron. The influence of Fe3+/Fe2+ on the melt properties was discussed.

Adsorption dynamics of quaternary-ammonium-salt–based gemini and trimeric surfactants with different spacer structures at air/water interface

The dynamic surface tensions of gemini surfactants with spacers containing cyclic structures such as diethylene and triethylene chains, and atoms such as oxygen and nitrogen, and of linear- and star-type trimeric surfactants with spacers having propylene or hexylene chains between the quaternary ammonium groups (for the linear-type) and propylene or hexylene chains between the quaternary ammonium group and the central amino group (for the star-type) were measured using the maximum bubble pressure method. The effects of the molecular structures and surfactant concentration on the maximum rate of reduction in the surface tension as well as the diffusion coefficient were elucidated. The gemini surfactants containing cyclic structures in the spacer exhibited slower interfacial adsorption, which was ascribed to their rigid spacer structure. The longer the spacer chain length of the gemini surfactants, the greater the molecular flexibility and hence the faster the adsorption at the interface. Thus, the diffusion and adsorption of gemini surfactants are affected by the rigidity and hydrophobicity of the spacer, respectively. However, the adsorption of the trimeric surfactants at the air/water interface (which resulted in a maximum rate of reduction in the surface tension of 0.0007–0.004 mN m–1 s–1) was lower than that of the gemini surfactants (which resulted in a maximum rate of reduction in the surface tension of 0.0009–0.9 mN m–1 s–1). This was ascribed to the greater bulkiness of trimeric structures compared with those of the gemini surfactants. The star-type trimeric surfactants adsorbed faster at the air/water interface than the linear-type trimeric surfactants because the former were flexible despite their bulky spacer structure. For the linear- and star-type trimeric structures, the diffusion rate increased with the spacer chain length because of the resulting increase in the molecular flexibility. The linear-type surfactants were adsorbed faster at the air/water interface as their spacer chain length was increased, whereas the star-type surfactants were adsorbed more slowly because of their molecular bulkiness.

Surface tension behavior of superspreading and non-superspreading trisiloxane surfactants

One parameter frequently considered to be relevant for superspreading of trisiloxane surfactants is surface tension kinetics. In the scientific literature, some experimental results reported for trisiloxane surfactants are in contradiction with fundamental concepts of surfactant monomer diffusion. Therefore, maximum bubble pressure tensiometry has been used to determine dynamic surface tension (DST) of two types of trisiloxane surfactants: superspreader and non-superspreader. Results show that both surfactants behave similarly at concentrations below critical micelle concentration (CMC), as expected. The CMC curves, as determined by drop shape analysis, confirmed that the more hydrophilic non-superspreader has a higher CMC as compared to the more hydrophobic superspreader. Accordingly, the lower surfactant monomer concentration of the superspreader results in a higher DST than the non-superspreader at the same surface age. So, in contrary to claims in the literature, there is nothing mysterious or unexpected concerning the surface tension behavior of trisiloxane surfactants.Graphical

Wetting and Interfacial Chemistry of New Pb-Free Sn-Zn-Ag-Al-Li (SZAAL) Solder with Cu, Ni, and Al Substrates

This paper presents the results of the Ni substrate wetted with the liquid Sn-Zn eutectic alloy with the addition of Ag, Al, and Li (84.3 at.% Sn, 13.7 at.% Zn, 1 at.% Ag, 0.5 at.% Al, and 0.5 at.% Li-SZAAL). The wetting tests were performed using two methods: the wetting balance tests (WBT) and the sessile drop (SD) method at 250 °C, in the presence of an ALU33® flux. The wetting times were 5, 20, 60, 180, and 1800 s. Next, the microstructure of selected solidified solder joints was investigated using scanning electron microscope. The Ni-Zn system's intermetallic phases (IMCs) were identified at the solder–Ni substrate interface. The kinetics of the formation and growth of the IMC layer was determined. Interfacial tension and contact angle (CA) values were calculated from WBT measurements in the presence of the ALU33® flux. Interfacial tension was compared to surface tension from the maximum bubble pressure and CA values to those obtained using the SD method. The value of the contact angle of SZAAL on Cu (39°) substrate is lower than on Ni (43°). For the comparison, also the interaction between SZAAL and Cu substrate was measured. After 1800 s, the IMCs thickness is significantly reduced for Ni pad than for Cu substrate. The study found that the addition of Al, Ag, and Li improved the tensile strength and wettability of Sn-Zn eutectic-based alloys.

Effect of Al2O3 and TiO2 on Viscosity, Surface Tension, and Density of Blast Furnace Slag with CaO/SiO2 = 1.13

The influence of Al2O3 in the range of 10–20 mass% and TiO2 in the range of 0.55–5 mass% on the flow behavior, viscosity, density, and surface tension of molten industrial blast furnace slag with CaO/SiO2 = 1.13 is investigated using a high‐temperature microscope, a rotating viscometer, and the maximum bubble pressure method. The measurement results show that Al2O3 acts as a network former in the studied CaO–SiO2–MgO–Al2O3–TiO2 slags. With an increase in the Al2O3 content from 10 to 20 mass%, the viscosity and surface tension of the slags increase and the density decreases. In contrast to Al2O3, the TiO2 acts as a surfactant and network breaker in the range of up to 15 mass%. The addition of TiO2 up to 15 mass% results in a decrease in the viscosity in the liquid‐dominated region and a decrease in the surface tension of the studied slags. Therefore, the density increases with the addition of TiO2 due to increasing molar volume. The behavior of the breakpoint temperature on all the viscosity curves is in complete agreement with the behavior of the flow point temperature and crystallization temperatures of melilite and perovskite.

To the Nature of Surfactant Adsorption onto Metallic Surfaces: Interaction with Metal or Hydrophobic Effect? Adsorption of Hexylamine on Platinum

We investigated the adsorption of hexylamine (in its hydrated form, hexylammonium ion) on the solution-platinum interface in 1 M HClO4 in the presence of 0.1 M Fe2+ and 0.1 Fe3+ by potentiodynamic and impedance methods, and also at the solution-air interface by the maximum bubble pressure technique. We show that the physical adsorption of hexylamine at both interfaces is described by the Dhar-Flory-Huggins isotherm equation. The values of adsorption constant and free adsorption energy are close for both interfaces. For the solution-air interface, the hydrophobic effect is the main reason for the surfactant adsorption at this interface. Based on the closeness of the main adsorption characteristics for both interfaces, we suggest that the adsorption of hexylamine on platinum occurs mainly due to the hydrophobic interaction of hexylamine polar molecules with water polar molecules as well. It has been shown that for the solution–platinum interface, the share of the hydrophobic effect is about 60%, and that of the van der Waals interaction is about 40%.

Simulation of a Hemispherical Chamber for Thermal Inkjet Printing.

It is crucial to improve printing frequency and ink droplet quality in thermal inkjet printing. This paper proposed a hemispherical chamber, and we used the CFD (computational fluid dynamics model) to simulate the inkjet process. During the whole simulation process, we first researched the hemispherical chamber's inkjet state equipped with straight, conical shrinkage, and conical diffusion nozzles. Based on the broken time and volume of the liquid column, the nozzle geometry of the hemispherical chamber was determined to be a conical shrinkage nozzle with a specific size of 15 µm in height and 15 µm in diameter at the top, and 20 µm in diameter at the bottom. Next, we researched the inkjet performance of the square chamber, the round chamber, and the trapezoidal chamber. The round chamber showed the best inkjet performance using 1.8 µs as the driving time and 10 MPa as the maximum bubble pressure. After that, we compared the existing thermal inkjet printing heads. The results showed that the hemispherical chamber inkjet head had the best performance, achieving 30 KHz high-frequency printing and having the most significant volume ratio of droplet to the chamber, reaching 14.9%. As opposed to the current 15 KHz printing frequency of the thermal inkjet heads, the hemispherical chamber inkjet head has higher inkjet performance, and the volume ratio between the droplet and the chamber meets the range standard of 10-15%. The hemispherical chamber structure can be applied to thermal inkjet printing, office printing, 3D printing, and bio-printing.