Strength Of Materials Research Articles

Facile Preparation and Study of Self-Healing Water-Absorbing Expanding Elastomers.

The absorbent expansion elastomer plays a crucial role in engineering sealing and holds a promising future in this field as infrastructure continues to develop. Traditional materials have their limitations, especially when used in large construction projects where the integrity and reliability of the material are of utmost importance. In this work, a self-healing water-absorbing expansion elastomer was developed for continuous production at a large scale to monitor the sealing conditions of massive infrastructure projects. At room temperature, the material exhibited a repairing efficiency of 57.77 % within 2 h, which increased to 84.02 % after 12 h. This extended reaction time allowed for effective repairs when defects were detected. The material's strength can attain 3 MPa, placing it at the upper echelon among common self-healing materials, thereby granting it a certain level of durability in its application environment. The material's volume expansion rate reached 200-400 % to achieve effective sealing, and the functional filling of the filler endowed the material itself with a favorable external force induction effect and prevented heat accumulation. The conductive detection performance of the absorbent expansion elastomer was improved by utilizing triple self-healing strategies, including dipole-dipole interaction, ion cross-linked network, and externally-aided restoration materials. These strategies were combined with a double packing strategy to enhance the material's properties. This innovative elastomer can be applied in various fields such as tunnel construction, infrastructure development, aerospace sealing, and railway transportation, showcasing significant potential for diverse engineering applications.

Examination of Microstructure, Mechanical Properties, and Fatigue Strength in a Wire Arc Additively Manufactured Material Comprising Dissimilar Materials: AISI 316L Stainless Steel and Carbon Steel

This study provides a comprehensive investigation into the microstructure, hardness, tensile strength, and bending fatigue behavior of a Wire Arc Additively Manufactured (WAAM) component composed of dissimilar materials—Carbon Steel (CS) and 316L stainless steel. Microscopic analysis reveals distinct microstructural characteristics, such as equiaxed ferrite grains in WAAM CS and a coarse columnar structure with delta-ferrite phases in WAAM 316L. A macroscopic phase map indicates a predominantly Body-Centered Cubic (BCC) structure near the interphase, suggesting element migration between CS and 316L due to high heat input. Higher magnification scans highlight martensitic structures on both sides of the interphase, with the CS side exhibiting larger grain sizes. Hardness assessment along the built direction shows a peak hardness of 407 HV near the interphase on the 316L side, contrasting with the CS side's average interphase hardness of 316 HV due to larger grain sizes. The yield strength of both WAAM CS and WAAM dissimilar material was consistently measured at 392 MPa. In comparison, WAAM 316L exhibited a slightly lower yield strength of 359 MPa. Notably, WAAM 316L demonstrated the highest tensile strength among the materials, reaching 656 MPa. Meanwhile, WAAM CS displayed a robust tensile strength of 503 MPa, and the WAAM dissimilar material exhibited a yield strength of 520 MPa. In terms of elongation, WAAM CS and WAAM 316L showcased values of 44.9% and 49.6%, respectively. On the other hand, WAAM dissimilar material exhibited a somewhat lower elongation of 20.4%, suggesting a different mechanical behavior in terms of ductility. Bending fatigue tests on WAAM 316L, WAAM CS, and the dissimilar material reveal a fatigue limit of approximately 225 MPa for WAAM 316L, 210 MPa for WAAM CS, and approximately 210 MPa for the dissimilar material. In the low-cycle and medium-cycle regimes, the dissimilar material exhibits slightly superior fatigue strength, potentially due to its marginally higher static strength. Notably, consistent fractures on the CS side during fatigue tests underscore a recurring behavior in the dissimilar material.

Combined hybrid machining of laser ablation-drilling small holes in Cf/SiC composites

Carbon fiber-reinforced silicon carbide composite material (Cf/SiC) serves as a typical advanced material for fabricating hot-end components of aircraft engines. Its unique properties, including high hardness and anisotropy, pose significant challenges in processing. Nevertheless, a crucial structural element of hot-end components, specifically the cooling and heat dissipation holes, necessitates hole machining within the Cf/SiC composites. The intricate nature of machining this material often leads to compromised surface quality and severe wear on cutting tools during the hole machining process. This study delves into the feasibility of combined hybrid machining of laser ablation-drilling(L-DCM) for fabricating small holes in woven Cf/SiC composites, along with elucidating the underlying material removal mechanisms. The findings reveal approach significantly enhances the cutting performance of hard alloys tools when dealing with ceramic matrix composites. Notably, the wear mechanisms of the cutting tools primarily involve abrasive wear and adhesive wear. The primary processing defects observed in the small holes include fiber pullout at the entrance and exit, as well as material delamination at the exit, which are primarily attributed to debonding at the layer interface and brittle fracture of the matrix. The subsequent drilling process, conducted based on laser drilling, effectively eliminates thermal defects such as the heat-affected zone and recast layer, as well as morphological defects like taper. Additionally, this approach mitigates the tool wear process, minimizes the impact of compression effects on material removal, and enhances the shear action of the tool. Consequently, the layer interface remains securely bonded and intact after processing, thereby preserving the material's strength.

Preface to Special Issue on Materials Strength and Life in Harsh Conditions

Preface to Special Issue on Materials Strength and Life in Harsh Conditions

Study on the Dependence of the Acoustoelastic Effect in Concrete on Material Strength

Study on the Dependence of the Acoustoelastic Effect in Concrete on Material Strength

Enhancing the bending strength, load-carrying capacity and material efficiency of aspen and black alder plywood through thermo-mechanical densification of face veneers

Many research papers highlight the positive impact of wood densification on mechanical properties of solid wood as well as wood veneers. Previous experimental studies comparing densified to non-densified wood materials of the same thickness consistently demonstrated higher strength properties in bending for densified materials. However, these studies often overlooked an important comparison: the strength and load-carrying capacity of non-densified wood material to its densified state, in which the thickness is reduced and thus the material’s moment of inertia. The current study, aims to address this gap for plywood made from low-quality, underutilized hardwood species, encompassing both non-densified and densified veneers. Additionally, these plywood panels are compared with high-quality birch plywood. Plywood samples made from common aspen (Populus tremula L.) and black alder (Alnus glutinosa L.) species, incorporating densified veneers, are compared to conventional silver birch (Betula pendula Roth.) plywood. The study also considers material utilization efficiency. Results showed that plywood made from non-densified aspen and black alder veneers exhibited comparable strength to standard birch plywood, positioning them as competitive alternatives to high-quality wood species. While densified black alder veneers increased strength in average from 83.6 MPa to 126.3 MPa, a loss in load-carrying capacity was observed from 1930 N to 1637 N due to reduced thickness and moment of inertia.

Research on the Mechanical Properties of Composite Grouting Materials Based on Ordinary Portland–Sulphoaluminate Cement

This study aimed to enhance the mechanical properties of calcium sulfoaluminate cement grouting materials (HCSA) by investigating the effects of ordinary Portland cement (OPC) content, the ratio of quicklime to gypsum, and the dosage of sodium aluminate on the compressive strength of the OPC-CSA composite system. The results indicate that as the OPC content increases, the compressive strength of the blended cement initially increases and then decreases, reaching a maximum at a 60% OPC replacement ratio within the experimental group. The addition of an appropriate amount of OPC to the CSA composite system effectively prevents the regression of compressive strength. With an increase in quicklime content, the compressive strength of the samples at various ages first increases and then decreases, with the optimal ratio of quicklime to gypsum found to be 2:8. Furthermore, sodium aluminate, used as an activator, when increased in dosage, leads to an initial increase followed by a decrease in the compressive strength of OPC-CSA samples, with an optimal incorporation rate of 0.75%, significantly enhancing the strength of the blended cement. In the orthogonal experiments, the dosage of sodium aluminate was identified as the most influential factor affecting the compressive strength of the composite grouting materials.

The mechanics of extruded polylactic acid: An investigation into the effects of its multiple recycling and the inclusion of fly ash

Abstract This study examines variations in the material properties of the 3D printed polylactic acid (PLA) components after they have been recycled multiple times. Additionally, virgin polylactic acid was supplemented with fly ash from the thermal power plant, and the material's behavior was examined after it was recycled on multiple times. By means of different tests, the impacts of filler addition on the mechanical behavior of the recycled materials are investigated. Using various forms including broken pieces, flakes, and fine powders, the filament extrusion was performed using used polylactic acid material during recycling. Under multiple recycling conditions, the mechanical characteristics of the polylactic acid and fly ash added polylactic (PLA-FA) were investigated. This work also investigates the impact of the polymer's particulate size during the filament extrusion process. After recycling, it was found that the fine powder additions during the extrusion process provided high tensile strength of 32.61 MPa and flexural strength of 47.32 MPa for the PLA specimens. After recycling processes, the maximum tensile strength of 25.64 MPa and flexural strength of 50.22 MPa were found in fly ash enriched PLA. In contrast, the hardness of both PLA and fly ash-included PLA increased following each recycling procedure. Multiple recycling of PLA material turned the ductile material into brittle material by means of amorphous phase emergence. When compared to other particle sizes which were bigger in size, the specimens developed with filaments extruded with fine powder showed maximum results in all the tests. The tensile strength of PLA material decreased by 17.25%, while the tensile strength of PLA-FA material decreased by 21.35% after recycling. In PLA, the flexural strength drop following three recycling was 17.56% while in PLA-FA material it was 9.01%. After three times of material recycling, the hardness increased by 3.52% in PLA and by 2.48% in PLA-FA.

Assessment of the degree of ripeness of oriental persimmon fruits (Diospyros kaki L.) by tensor stress

The object of the study is persimmon fruits, which occupy an important place among subtropical crops and have a wide development prospect. Since these fruits are difficult to process, they are mainly used fresh. The usefulness of these fruits is associated with their chemical composition. This composition includes biologically active substances, microelements, various mono- and polysaccharides, saturated and unsaturated fatty acids, etc. The complexity of the technological processing of persimmon fruits is associated with its astringent taste, which is determined by the amount of polyphenolic compounds. In general, the strength of raw materials is manifested not only in the degree of ripeness, but also in its technological processing processes, which are the object of the study. From this point of view, the hardness of persimmon fruits acts as a subject of study. Data on the property of fruits and vegetables associated with the stress-hard state is a solution to the problems that arise when expanding the range of finished products. For example, it has been established that at the stage of commercial ripeness, the hardness of persimmon fruits is no more than 12.3 kg/cm2. And this indicator changes downwards over time, i.e. to 1.5÷2.0 kg/cm2. Consequently, the possibility of using fruits for the production of various food products is expanding. The study of raw materials according to the laws of solid state physics is explained by its polymer structure. Therefore, the ripening of raw materials depends on the monomerization of this structure. In such decomposition, a condition is created for the combination of various mono-substances, for example, in persimmon fruits, monophenols combine with monosaccharides, which results in a decrease or disappearance of the tart taste of the raw material. Therefore, determining the degree of raw material ripeness by changes in stress will allow to predict its destruction in advance.

Investigation of mechanical properties in FFF- produced PLA samples using the Erichsen test: application of definitive screening and RSM

Purpose This study aims to investigate how printing parameters affect the mechanical properties of specimens produced through fused filament fabrication, using the Erichsen test to assess deformation characteristics and material durability under stress. Design/methodology/approach Polylactic acid (PLA) specimens were printed and tested in accordance with the ISO 20482 standard. Definitive screening was conducted to identify the most influential process parameters. This study examined the effects of four key process parameters – number of layers, layer height, crossing angle and nozzle diameter – on force, distension, peak energy and energy to break. Each parameter was assessed at three levels and a large number of required experiments was managed by using response surface methodology (RSM). Findings This study revealed that the number of layers, layer height and crossing angle are the most significant factors that influence the mechanical properties of 3D-printed materials. The number of layers had the greatest impact on the peak force, contributing 44.25%, with thicker layers typically enhancing material strength. The layer height has a significant effect on energy absorption and deformation, with greater layer heights generally improving these properties. Nozzle diameter contributed only 1.10%, making it the least influential factor; however, its impact became more pronounced in interactions with other parameters. Originality/value This paper presents a comprehensive experimental investigation into the effects of process parameters on the crack strength and behavior of 3D-printed PLA specimens using the RSM method. The documented results can be used to develop optimization models aimed at achieving desired mechanical properties with reduced variation and uncertainty in the final product.

Effect of the Intaglio Surface Treatment and Thickness of Different Types of Yttria-Stabilized Tetragonal Zirconia Polycrystalline Materials on the Flexural Strength: In-Vitro Study

Background: Surface treatment of the intaglio surface of zirconia is important for bonding. However, it could affect the strength of the materials. The purpose of this study is to compare the effect of laser, etching, and air abrasion surface treatment methods to a control group on the flexural strength of three zirconia materials with two different thicknesses. (1) Methods: A total of 120 disks were divided into three groups according to the type of zirconia and the ceramic thickness. Then, according to the surface treatment method, the groups were divided into four subdivisions. The change in the microstructure of the ceramic material was investigated through Scanning Electron Microscope (EVO LS10, Carl Zeiss SMT Ltd. Oberkochen, Germany). Phase identification was performed using an X-ray diffraction device (XRD; Ultimate IV X-ray Diffractometer, Rigaku Inc., Tokyo, Japan). The flexural strength was assessed with a biaxial flexural strength test in a universal testing machine. Data were analyzed using SPSS Software (SPSS version 26.0.Armonk, NY: IBM Corp). A three-way ANOVA and a post hoc Dunnett T3 test were employed to evaluate the effect of the yttria concentration, thickness, and surface treatment on the flexural strength of zirconia (α = 0.05). (2) Results: At 0.8 mm thickness, air abrasion significantly increased the flexural strength of 3Y-TZP (1130.6 ± 171.3 MPa) and 4Y-TZP (872 ± 108.6 MPa). However, air abrasion significantly decreased the flexural strength of 5Y-TZP materials (373 ± 46.8 MPa). Laser irradiation significantly decreased the flexural strength of 5Y-TZP (347 ± 50.3 MPa), while etching significantly decreased the flexural strength of both 3Y-TZP (530 ± 48.8) and 4Y-TZP (457.1 ± 57.3). When the thickness increased to 1 mm, air abrasion continued to significantly decrease the flexural strength of 5Y-TZP materials. (3) Conclusions: There was a negative effect of surface treatment on the flexural strength at 0.8 mm thickness rather than at 1 mm thickness. Air abrasion enhances the flexural strength of 3Y-TZP and 4Y-TZP materials but significantly reduces the flexural strength of 5Y-TZP materials. Zircos-E etching and Er:YAG surface treatment methods did not significantly reduce the flexural strength of 5Y-TZP materials at 1 mm thickness and can be recommended as an alternative surface treatment for 5Y-TZP materials.

Investigation of the Influence of Al2O3 Particles on the Microhardness and Tensile Strength of PA6 Composites

Polyamide is a high-performance synthetic plastic known for its strength, durability, flexibility, chemical resistance, and low cost, making it widely used in engineering, automotive, and electrical. However, the surface and mechanical properties can be further enhanced to meet the growing demands of advanced engineering applications. This study aims to investigate the influence of Al2O3 particles on the hardness of polyamide 6 (PA6). The Al2O3 was mixed with PA6 at weight percentages (wt.%) of 0.3% and 1.5% then were fabricated into composite plates using compression molding and subsequently. As a result, the composites achieved higher microhardness and tensile strength compared to the matrix with increases of 13.3% and 7.3% achieved by incorporating 0.3 wt.% of reinforcement, respectively. This result suggests that Al2O3 has the potential to improve the surface properties and mechanical strength of the matrix material.

Study on the strength influence mechanism and cracking mechanism of stone powder-cement floor grouting materials

Underground grouting is a concealed project, and it is difficult to test the strength of grouting stones in engineering practice. Aiming at the problems of high confined water pressure and strong water-richness of the roadway floor, a pressure filtration test device was developed, and a PFC2D uniaxial compression model was established to study the variation law of stone strength and crack evolution mechanism of grouting materials under different grouting pressures. The results show that with the increase of pressure filtration value, the amount of slurry dehydration increases, the pore water pressure dissipates, the pores between particles are tightly compressed, the contact force between particle skeletons increases, and the strength of stone body increases. Under the condition of the same cement powder ratio (mass ratio of cement to stone powder) or stone powder particle size, the strength of stone body of stone powder-cement grouting material increases with the increase of pressure filtration value. The stress-strain curves of the stone body with different pressure filtration values all experienced three stages: continuous elasticity, fracture expansion and strength failure. Before the peak, the number of cracks increases slowly; after reaching the peak, the micro-cracks extend rapidly and the number increases rapidly, resulting in the final tensile failure of the specimen. This study can provide a basis for the selection of grouting engineering material ratio and grouting pressure parameters.

Bond strength of resin-based restorative materials to fast-setting calcium silicate cement using different resin adhesive systems.

This study assessed the bond strength of resin-based restorative materials to fast-setting calcium silicate cement (Aarhus Uinversity, Denmark) when treated with each of two one-bottle universal adhesive systems. The cement surface (N=256) was treated with a self-priming adhesive and a self-etch phosphate monomer-containing adhesive with and without etching of the cement surface. Specimens then received either resin composite or compomer restorative materials (n=32). The bond strength was measured after 1 day and 1500 thermocycles (n=16). The failure type was visually inspected. The cement-adhesive-restorative material interface was visualized using scanning electron microscopy (SEM). The data were analyzed using multiple linear regression. Restorative material type, resin adhesive system, and thermocycling had a statistically significant effect on the bond strength. Compomer restorative material and self-etch universal adhesive system demonstrated statistically significantly higher bond strength values to fast-setting calcium silicate cement, predominantly exhibiting cement cohesive failure. Etching the cement surface enhanced the bond strength of the self-priming universal adhesive. Thermocycling significantly reduced the bond strength. SEM showed self-etch universal adhesive seemingly diffused over the etched cement surface compared to other groups. Self-etch phosphate monomer-containing universal adhesive and compomer resulted in the highest bond strength to fast-setting calcium silicate cement.

Investigation of Mechanical Properties and Microstructural Evolution in Pure Copper with Dual Heterostructures Produced by Surface Mechanical Attrition Treatment

Heterostructured materials consist of heterogeneous zones with dramatic variations in mechanical properties, and have attracted extensive attention due to their superior performance. Various heterostructured materials have been widely investigated in recent years. In the present study, a combination of two different types of heterogeneous structures, a surface bimodal structure and gradient structure, was designed using the traditional surface mechanical attrition treatment (SMAT) method in pure copper, and the mechanical properties and microstructural evolution of dual-heterostructure Cu were studied in depth. In total, 100 stainless steel balls with a diameter of 6 mm were utilized to impact the specimen surface at room temperature for a short period of time. In this work, the sample surface was divided into hard areas and soft areas, along with a roughly 90 μm gradient structure in the cross-sectional direction after 30 s of SMAT processing. After the partial SMAT processing, lasting 30 s, the strength increased to 158.0 MPa and a considerable ductility of 25.7% was sustained, which overcomes the strength–ductility trade-off. The loading–unloading–reloading (LUR) test was utilized to measure the HDI stress, and the result showed that the HDI stress of the partial SMAT sample was much higher than the annealed one, especially for the Cu-SMAT-30S specimen, the strength of which increased from 80.4 MPa to 153.8 MPa during the tensile test. An in situ digital image correlation (DIC) investigation demonstrated that the strain developed stably in the Cu-SMAT-10S specimen. Furthermore, electron backscatter diffraction (EBSD) was carried out to study the microstructural evolution after partial SMAT processing; the KAM value increased to 0.34 for the Cu-SMAT-10S specimen. This research provides insights for the effective combination of superior strength and good ductility in dual-heterostructure materials.

Optimization of polypropylene high-strength injection molding welding and interface structure analysis

Secondary injection molding is an effective method for joining polymer parts, where the weld interface plays a critical role in the overall performance of the part. This study discusses the influence of injection molding parameters on the interface strength of polypropylene and polypropylene (PP-PP) secondary injection molding and analyzes the welding interface structure. The injection molding parameters for PP-PP were optimized using the Taguchi method and the signal-to-noise ratio (S/N). The optimal injection molding parameters were determined to be a mold temperature of 120°C, injection temperature of 350°C, and injection speed of 100 mm/s. The interface tensile strength was measured at 33.42 MPa, corresponding to 98.1% of the tensile strength of the base material. Among these parameters, mold temperature has the greatest influence on the strength of the welding interface. Secondly, polarizing microscopy, scanning electron microscopy (SEM), and Fourier transform infrared spectroscopy (FTIR) were employed to observe and analyze the crystal structure and fracture failure modes at the interface. The results indicate that elevated injection molding parameters promote the formation of crystal nuclei and spherulite growth at the secondary melt interface, with the spherulite size at the interface significantly affecting the interface strength. This study offers valuable reference for the welding of other polymers and fiber-reinforced materials.

Influence of carbon nanotubes on the absorption performance and mechanical behavior of basalt fiber composite materials

AbstractBasalt fibers (BF) are widely used in shipbuilding due to their excellent corrosion resistance. However, basalt fibers do not possess good electromagnetic wave absorption properties, failing to meet the stealth performance requirements of ships. Therefore, this study focuses on basalt fiber composite materials, modifying the matrix by adding different amounts of carbon nanotubes (CNTs). Carbon nanotube‐basalt fiber‐epoxy resin absorptive composite materials are prepared using Vacuum Assisted Resin Transfer Molding (VARTM) technique to investigate the influence of CNT content on the materials. Samples with added CNTs can effectively absorb electromagnetic waves in the low‐frequency range, reducing surface reflectivity. In the high‐frequency range, the impedance matching value of the samples initially increases slowly. When the CNT content reaches 1.5 wt%, at a thickness of 2.5 mm and a frequency of 9.6 GHz, the minimum reflection loss of the sample is −14.40 dB, with an effective absorption bandwidth of 0.7 GHz. Also, CNTs can enhance the mechanical properties of composite materials. With increasing CNT content, both the bending strength and tensile strength of the composite materials are improved. When the CNT content reaches 1.5 wt%, the average tensile fracture strength of the material increases by 21%, and the bending strength increases by 9%.Highlights Enhanced low‐frequency electromagnetic wave absorption from CNTs and reduced polarization. Improved impedance matching and attenuation at high frequencies with CNTs. Significant enhancement in flexural and tensile strength due to CNTs and basalt fibers.

Experimental and numerical study of light, fragile vent covers under vented gas explosions

In this study, the venting functions of autoclaved aerated concrete (AAC) and gypsum vent covers under gas explosion conditions were examined for the first time. Eleven sets of field tests were performed, data such as overpressuretime history and rupture pressure data were collected, and failure modes were recorded and analysed. The results show that the AAC and gypsum panels can substantially reduce the internal peak overpressure and duration, and the AAC panel is the venting component with the best performance. The dynamic rupture pressure of venting covers obviously differs from the internal peak overpressure and static failure overpressure, so the opening process and dynamic effect of venting covers should be considered in the design. A numerical model of the AAC panel was established in LS-DYNA. In a parametric study, the panel thickness, material strength, boundary conditions and rate of overpressure rise considerably affected the rupture pressure. On this basis, an empirical formula for the rupture pressure and its applicable range is presented.

Study on the Properties of All-Solid Waste Fluidized Filling Materials Applied to Mine Void Area Filling Engineering

The extraction of mining resources, as well as processing processes such as ore beneficiation and smelting, generate large amounts of tailings that are difficult to directly utilize. Meanwhile, substantial filling materials are required for the voids formed after mining operations, and the environmental issues and safety hazards brought on by massive solid waste disposal cannot be ignored. By utilizing solid waste with alkaline and pozzolanic activity as the binder component and gold tailings as filler aggregate to prepare filler material to fill up the void areas, the purpose of waste treatment can be achieved. In this study, salt sludge, steel slag, ground granulated blast furnace slag, and gold tailings were used to prepare all-solid waste fluidized filling material for filling mine void areas, which not only solves the engineering safety problem of easy collapse of the mine airspace in the mining process but also ensures a backfill effect with high strength, which continuously guarantees the uninterrupted progress of the mining project. At the same time, the preparation of fluidized materials can consume a large amount of tailings and other solid waste, solving the problem of their stockpiling. The components of the solid wastes used are all general industrial solid wastes, so the preparation of the fluidized materials will not have an impact on the surrounding environment. The effects of binder ratios on the workability of the filling materials were investigated by means of the slump and slump flow tests. Combined with the unconfined compressive strength test, the change in backfill material strength with curing age and the water–binder ratio was studied. The experimental results showed that the slump and slump flow value of the filling material were positively correlated with the water–binder ratio. The water–binder ratio range satisfying a slump value of 180~260 mm and a slump flow value not less than 400 mm was 0.95~1.106. However, the strength decreased with the increase in the water–binder ratio, conforming to a hyperbolic relationship. The all-solid waste fluidized filling material had strengths not less than 0.22, 1.09, and 1.95 MPa at 3, 7, and 28 d, respectively, meeting the workability requirements. Finally, a method for determining the optimal range of water–binder ratio considering both workability performance and strength is proposed based on the relationship between slump value, slump flow value, unconfined compressive strength, and the water–binder ratio.

Multi-stage precipitation modeling for AA 7050 hole repairs in additive friction stir deposition

A multi-stage precipitation model is formulated to predict the microstructural evolution and explain the high performance of additive friction stir deposited aluminum alloy 7050 (AA 7050) for hole repair. The first stage is the heating process due to the high-temperature thermomechanical process of the stir. In this process, small η precipitates dissolve as they lose their stability with increasing temperature, and this causes the volume fraction of η precipitates to decrease and the concentration of Mg and Zn in the matrix to increase. The second stage is the cooling process at the end of the repair where material feeding ends and the tool is lifted away. Heterogeneous nucleation of η precipitates may occur and as the temperature cools below 250 °C, Guinier–Preston (GP) zones start to form. The final stage is the natural aging process, where the η′ precipitate starts to grow. The volume fraction and precipitate radius are predicted for each type of precipitate. Furthermore, the fine η′ precipitates and GP zones with a decent volume fraction improve the material strength and fatigue life.