The phenomenon of condensation and ice formation exists in the high-pressure air pressure-reducing valve (HPAPRV), severely impacting the pressure-reducing valve's aerodynamic performance and operational safety. The problem is that the phase change of humid air in a high-pressure supersonic flow is not fully understood. This study aims to elucidate the condensation effect in high-pressure supersonic flows and the influence of the inlet conditions on the behavior of the condensate flow. A computational humid air phase model has been developed to investigate the formation of massive droplets due to phase-change processes. The numerical approach is validated by comparing it with experimental data, demonstrating a strong correlation between the two. The condensation properties of humid air in HPAPRV are described in detail. The effects of the condensation properties of humid air at different inlet conditions are discussed in detail. The results show that an increase in the inlet pressure increases the level of supersaturation, which increases the nucleation rate and the droplet growth rate and promotes droplet production. Increasing the inlet temperature has little effect on the HPAPRV pressure-reducing performance and predicts the temperature range of water vapor condensation before and after the valve port. The liquid mass fraction can be reduced by 50.9% by increasing the inlet temperature by 30 K, from 283 K to 313 K. When the inlet temperature is below 283 K, water vapor condenses in front of the valve port. Decreasing the inlet humidity reduces the degree and extent of supersaturation, which decreases the nucleation rate and the liquid mass fraction. When low inlet humidity (under 10%), the condensation phenomenon did not almost occur inside the pressure-reducing valve.
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