Common geopolymers (GPs) are activated by alkaline solutions of potassium (K) or sodium (Na). Although both properties have been extensively investigated, comparative studies on their fire resistance are still lacking. In this research, Na/K-based GPs were applied as fire-protective steel coatings. Their fire protection was evaluated by a fire test named “burn-through”. When the Aluminum/Silicon (Al/Si) molar ratio equaled 0, both GPs showed intumescence (expansion upon heating) during the fire test. The final maximum temperatures of the protected steel plate (TS) were as low as 309/335°C for Na/K-GP. However, with Al/Si=0.54, K-based GP (TS=410°C) exhibited intumescence and better fire protection than Na-based GP (TS=587°C) which even cracked. Physico-chemical properties of the GP samples were characterized before and after the fire test, including electron probe micro-analysis, dynamic mechanical analysis, and 29Si solid-state MAS (CP) NMR. Material softening was proved to come from the consumption of Si (Q2) and caused the following intumescence. Such structure was formed in K-based GP regardless of Al/Si ratio while Si (Q2) atoms were only present in Na-based GP at low Al/Si ratio. It is therefore proven that K-based GP is more appropriate to protect steel than Na-based GP, due to its intumescent property, especially when the Al/Si ratio is high.
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