Manganese Oxide Research Articles

Unravelling the effect of crystal lattice compression on the supercapacitive performance of hydrothermally grown nanostructured hollandite α-MnO2 induced by incremental growth time

Manganese oxide (α-MnO2) nanoparticles are highly recognised for their use in supercapacitor applications. This study demonstrates the successful synthesis of flower-like and nanorods hollandite α-MnO2 by a simple one-pot hydrothermal technique at various reaction times. The synthesised nanoparticles were characterised by various physicochemical and electrochemical characterisation techniques. The influence of the various reaction times on the structural and morphological properties was evaluated by X-ray diffraction (XRD) and scanning electron microscope. XRD patterns revealed that the synthesized MnO2 nanoparticles are tetragonal structures with crystallite sizes ranging from 13.69 to 20.37 nm estimated from the Williamson–Hall method. Moreover, the functional groups and surface area were examined by Fourier transform infrared spectroscopy and Bruner–Emmert–Teller, respectively. Furthermore, the compositional elements were studied by X-ray photoemission spectroscopy and energy-dispersive X-ray spectroscopy. Finally, the electrochemical performances were studied using cyclic voltammetry, galvanostatic charge–discharge and electrochemical impedance spectroscopy (EIS). The GCD characteristics revealed that the optimised α-MnO2 has a good capacitive behaviour, which predicts the potential application in energy storage. Electrochemical studies revealed that the 3 h-MnO2 sample exhibited a superior electrochemical behaviour and demonstrated a high specific capacitance of 132 F/g at a current density of 1A/g.

Performance of Dye-Containing Wastewater Treatment Using MnxOy-Catalyzed Persulfate Oxidation

Dye wastewater is characterized by high salinity, intense coloration, difficulty in degradation, and complex organic compositions, posing significant environmental risks. Manganese oxide (MnxOy)-based materials have been widely used for the removal of recalcitrant organic pollutants in water environments. In this study, various MnxOy polymorphs were prepared, and their catalytic activities for persulfate (PS) activation were evaluated using Orange II (AO7) as a model molecule. After 50 min treatment, the degradation efficiency of AO7 ranked as α-MnO2/PS > γ-MnO2/PS > β-MnO2/PS > Mn2O3/PS, with α-MnO2/PS achieving the highest efficiency of 98.6%. XPS, XRD, and electrochemical analyses indicated that α-MnO2 exhibited an exceptional crystal structure and performance. The α-MnO2/PS system exhibited a strong pH adaptability across a wide pH range of 3.0–9.0. The presence of coexisting anions at 0.1 mM, including Cl−, NO3−, CO32−, and SO42−, slightly reduced the degradation rate of AO7. The reactive oxygen species, mainly SO4•− and 1O2, predominantly destroyed the naphthalene ring structure of AO7. Furthermore, α-MnO2 exhibited an excellent stability, allowing for multiple reuse cycles without interference from common anions in water, highlighting its strong potential for practical applications. These results provided insights into the environmental fates of AO7 in the α-MnO2/PS system.

Effect of the succinonitrile additive, electrode processing, and N/P ratios in the performance of high‐voltage lithium‐ion batteries using LiNi0.5Mn1.5O4 cathode

AbstractThe progressive improvement in the gravimetric energy density of lithium‐ion batteries (LIBs) leads to electrolyte design, positive electrode, and full‐cell optimization processes. The spinel lithium nickel manganese oxide (LiNi0.5Mn1.5O4, LNMO) is one of the potential candidates for the next generation of LIBs applied for electric vehicles due to high working potential (4.75 V vs. Li+/Li), affordable price, and environmental friendliness. Nevertheless, the degradation of cycling performance at high potential induces massive challenges for commercializing LNMO‐based batteries. This study investigated the impact of succinonitrile (SN), electrode processing, and N/P ratios to strengthen the LNMO half‐cell and graphite||LNMO full‐cell performance. According to the performance in half‐cell, the sample contained 85 wt% LNMO: 7.5 wt% C65: 7.5 wt% PVDF/NMP combining with the electrolyte 1.5 M LiPF6 in EC:EMC:DMC (2:1:7 – v/v) at 0.5 wt% SN seems to be the optimal condition for further full‐cell. In addition, the full‐cell with N/P = 1.3 displays a remarkable initial capacity of 118.75 mAh g−1, a Coulombic efficiency of 91.64%, and a superior gravimetric energy density of 537.71 mWh g−1. Moreover, it maintains a capacity retention of around 58% at the current density of 0.1C after 100 cycles. As a result, this study presents an optimal solution to augment the material's potential for commercialization in the immediate future.

Green and Sustainable Recovery of MnO2 from Alkaline Batteries for High-Performance Lithium Manganese Oxide Cathode

Green and Sustainable Recovery of MnO₂ from Alkaline Batteries for High-Performance Lithium Manganese Oxide Cathode

Heteronuclear Fe-Mn Cyclopentadienyl Complexes Supported on Boehmite. Thermochemistry and Thermodynamics of their Decomposition

Boehmite samples with compounds of the composition (C5H5)2FeMnX2(μ-CO)n, where X=Cl, Br and n=1.2, precipitated at room temperature from tetrahydrofuran solutions and then heated in an air flow up to 873 K were obtained and characterized using X-ray diffractometry, infrared Fourier spectroscopy, electron magnetic resonance and temperature-programmed desorption methods. It was shown that the thermal decomposition of these compounds applied to the boehmite samples in the range from room temperature to 873 K occurs stepwise and consists of at least two stages. The first stage of thermal decomposition occurs in the range of 453–753 K, and the second – in the range of 813–843 K. The XRD data show that when calcining at 873 K the boehmite samples with the applied compounds of the above composition and containing these compounds less than 10 wt.%, the diffraction patterns show only reflections characteristic of poorly crystallized aluminum oxide. However, the electron paramagnetic resonance (EPR) spectra of these samples clearly show intense signals characteristic of superpara/ferromagnetic particles of iron and manganese oxides, as well as EPR signals from isolated Fe3+ substituting Al3+ ions in the aluminum oxide structure. EPR spectra most of the iron and manganese is stabilized on the surface of poorly crystallized aluminum oxide in the form of nanostructured iron and manganese oxides.

Reduced lattice spacing of birnessite type manganese dioxide/ expanded graphite cathode for stable aqueous zinc-ion batteries

Manganese oxides (MnOx) have attracted much attention due to abundant resource, low cost and eco-friendliness. In this study, birnessite type manganese dioxide/expanded graphite composites (KMO/EG) with a reduced lattice spacing of nanoflower and nanowire heterostructure KMO have been synthesized by a one-step hydrothermal method. The morphology of KMO has transformed from nanoflower to nanowire with a reduced lattice spacing due to nucleation sites on the surface of EG. The KMO/EG achieves a specific capacity of 444.5mAh g−1 and remains at 387.9mAh g−1 after 100 cycles at 0.1 A g −1 for Zn-ion battery. The enhanced specific capacity of KMO/EG is mainly attributed to the capacity contribution of EG and the good stability is related to the more stable structure of KMO caused by reduced lattice spacing.

Modification of Lithium‐Rich Manganese Oxide Materials: Coating, Doping and Single Crystallization

AbstractThe increasing demand for portable electronics, electric vehicles and energy storage devices has spurred enormous research efforts to develop high‐energy‐density advanced lithium‐ion batteries (LIBs). Lithium‐rich manganese oxide (LRMO) is considered as one of the most promising cathode materials because of its high specific discharge capacity (>250 mAh g−1), low cost, and environmental friendliness, all of which are expected to propel the commercialization of lithium‐ion batteries. However, practical applications of LRMO are still limited by low coulombic efficiency, significant capacity and voltage decay, slow reaction kinetics, and poor rate performance. This review focus on recent advancements in the modification methods of LRMO materials, systematically summarizing surface coating with different physical properties (e. g., oxides, metal phosphates, metal fluorides, carbon, conductive polymers, lithium compound coatings, etc.), ion doping with different doping sites (Li sites, TM sites, O sites, etc.), and single crystal structures. Finally, the current states and issues, key challenges of the modification of LRMO are discussed, and the perspectives on the future development trend base on the viewpoint of the commercialization of LRMO are also provided.

The Stability of Manganese Oxides Under Laser Irradiation During Raman Analyses: I. Compact Versus Channel Structures

ABSTRACTManganese oxides/oxyhydroxides (MnOx) are based on Mnn+O6 and Mnn+O4 polyhedra arranged such as to form compact, channel or layered structures. In geology, they are precious archives of past redox conditions for palaeoclimatic reconstructions; in material sciences, they are used for a variety of applications, from pigments to environmental remediation and energy storage. Thus, the fast, remote and non‐destructive identification of MnOx is critical in several disciplines. Micro‐Raman spectroscopy is often used for this purpose, although a systematic characterization of their stability under the laser beam is still lacking. In this work, we present our results on the behaviour of the most common MnOx having compact and channel structures when a 532‐nm laser with intensity between ~23 μW/μm2 and ~36.8 mW/μm2 is used. The compact structures of manganosite (NaCl‐like) and hausmannite (spinel‐like) are stable up to ~36.8 mW/μm2. The stability of oxides with channel structures depends on channel size, charge of channel cations and valence state of Mn. Hausmannite is the final degradation product of all MnOx with channel structures, irrespective of the starting phase. Pyrolusite, manganite, hollandite and romanéchite are relatively stable under the laser beam, and the transition to the spinel structure occurs above 2.5 mW/μm2 while the degradation of cryptomelane and todorokite starts ~226 μW/μm2. The analysis of MnOx thus needs very accurate experimental conditions to avoid misleading and incorrect phase identifications. Based on our data, we propose an analytical protocol for a proper characterization of these minerals via Raman spectroscopy.

Facet Engineering of Cobalt Manganese Oxide for Highly Stable Acidic Oxygen Evolution Reaction

AbstractDeveloping cost‐effective, robust, and durable catalysts for water oxidation in acidic conditions remains a significant challenge for the practical application of proton exchange membrane electrolyzers. Cobalt‐based spinel catalysts, known for their effective oxygen evolution reaction (OER) activity in acidic environments, are promising alternatives to the costly iridium‐based catalysts. However, their application is often limited by poor stability under corrosive acidic conditions and oxidative potential. Here it is demonstrated that doping Co2MnO4 with Ni effectively regulates the structural and electronic properties of the catalysts, enabling stable operation for over 285 h at 100 mA cm−2 in 0.5 m H2SO4. This stability enhancement is primarily due to the increased exposure of the (400) facet, a result supported by theoretical studies. The proton exchange membrane water electrolysis (PEMWE) performance of Ni(5%)Co2MnO4 further demonstrates its potential, achieving 1 A cm−2 at a cell voltage of 2.3 V, with minimal degradation over 100 h at 500 mA cm−2. This study not only provides insights into the design of advanced OER catalysts through the doping of heteroatoms but also offers a pathway to enhance the sustainability and economic viability of acidic OER applications.

Graphene wrapped porous polyaniline/manganese oxide nanocomposites with enhanced structural stability and conductivity for high‐performance symmetric supercapacitor

AbstractManganese oxides have emerged as promising electrode materials for supercapacitors. Despite extensive efforts to improve their conductivity and structural stability through various manganese oxide/conductor nanocomposites, achieving efficient and reliable energy storage electrode materials has remained challenging. In this study, we propose a meticulous “dual enhancement” strategy, where three‐dimensional (3D) nanostructured polyaniline/manganese oxide composites (PM) are synthesized via an in situ method and further integrated with graphene wrapping to form polyaniline/manganese oxide/graphene nanocomposites (PMG). Electrochemical characterization reveals that PMG exhibits a remarkable specific capacitance of up to 403 F g−1 (at 1 A g−1), with a favorable capacitance retention of 80.2% after 5000 cycles, along with a wide potential window. This enhancement is attributed to the synergistic effects of polyaniline, which provides a supportive framework and electron transport pathways, and graphene, which offers external protection and enhances conductivity pathways. Assembled symmetrical supercapacitors demonstrate outstanding energy density (32.7–23.3 Wh kg−1) and power density (720–4500 W kg−1) at a high operating voltage of 1.8 V, surpassing the performance of many reported high‐performance supercapacitors. This study provides valuable insights for advancing manganese oxide electrode materials and is expected to catalyze their widespread adoption in energy storage applications.Highlights “Dual enhancement” is implemented by PANI supporting and rGO wrapping. The conductivity and structural stability of composite electrode is greatly enhanced. Improved capacitance (403 F g−1, 1 A g−1) and cycling stability (80.2%) is achieved. The symmetrical supercapacitor has high voltage and energy density (32.7 Wh kg−1).

Development of polyfunctionalized biochar modified with manganese oxide and sulfur for immobilizing Hg(II) and Pb(II) in water and soil and improving soil health

Mercury (Hg) and lead (Pb) pose significant risks to human health due to their high toxicity and bioaccumulative properties. This study aimed to develop a novel biochar composite (HMB-S), polyfunctionalized with manganese dioxide (α-MnO2) and sulfur functional groups, for the effective immobilization of Hg(II) and Pb(II) from contaminated environments. HMB-S demonstrated superior adsorption capacities of 190.1 mg/g for Hg(II) and 259.9 mg/g for Pb(II), which significantly surpasses the capacities of unmodified biochar (HB) and biochar functionalized solely with Mn (HMB). Mechanistic studies revealed that the immobilization of these metals by HMB-S involved ion exchange, mineral precipitation, surface complexation, and electrostatic interactions. In soil incubation experiments, HMB-S significantly decreased the levels of extractable Hg(II) and Pb(II) compared to the control, reducing the mobility of these metals and converting 17 % of Hg(II) and 26 % of Pb(II) into less bioavailable residual forms. Pot experiments confirmed that all tested biochar materials (HB, HMB, and HMB-S) promoted spinach growth in contaminated soils, with HMB-S being the most effective at lowering Hg(II) and Pb(II) uptake by plants. Additionally, analysis of soil microbial communities indicated that HMB-S altered community composition and increased the relative abundance of metal-resistant bacteria. These findings highlight the potential of polyfunctionalized biochar HMB-S as an effective remediation strategy for Hg and Pb contamination in soil and aqueous environments.

Thermodynamic Justification for the Effectiveness of the Oxidation—Soda Conversion of Ilmenite Concentrates

This article presents the results of a thermodynamic analysis of the oxidation soda conversion reactions of minerals in ilmenite concentrates in the temperature range of 373–2273 K. The thermodynamic parameters of pseudorutile, pseudobrukite, and the new minerals, zhikinite and spessartine, were calculated for the first time. It has been established that the most important criterion relating to the stability of titanium minerals and related elements, as well as the reaction properties of the structural oxides of metals and silicon, is their degree of oxidation. Oxides of silicon (IV) and manganese have the best reactivity in solid-phase oxidizing alkaline environments (VI). Modeling this process scientifically substantiates the mechanism involved in the destruction of minerals in ilmenite concentrates in the low-temperature region in the presence of atmospheric oxygen and sodium oxide of soda ash, which are decomposed through the absorption of heat and the evaporation of moisture during the dehydration of hydrated minerals of iron and manganese and the dehydration of the soda–ilmenite batch. Tests conducted during pilot metallurgical production at the Institute of Metallurgy and Enrichment (PMP of JSC) confirmed the feasibility of processing high-chromium and siliceous rutile leucoxene ilmenite concentrates, which are unsuitable for traditional pyro- and hydro-metallurgical enrichment methods, through single-stage oxidation soda roasting, followed by the leaching of easily soluble sodium salts of iron and associated impurities with water and a dilute hydrochloric acid solution. The proposed energy-saving method ensures the production of high-purity (>98%) synthetic rutile while eliminating the formation of strong deposits on the lining of roasting units.

Zr-Doped High-Voltage Spinel LiNi0.5Mn1.5O4 Manufactured via the Coprecipitation Method.

Lithium nickel manganese oxide (LiNi0.5Mn1.5O4, LNMO) provides an elevated operating potential of 4.7 V and a theoretical capacity of 147 mAh g-1, without the need for expensive cobalt. Zr-doped LNMO was synthesized using the coprecipitation technique with Couette-Taylor flow. FE-SEM images and TEM SAED patterns revealed that Zr-doped LNMO formed truncated octahedral structures with exposed (100) crystal facets. When compared to undoped LNMO, Zr-doped LNMO exhibited superior electrochemical performance. Electrochemical evaluations showed that Zr0.1-LNMO achieved 85.9% rate capability at 10 C, significantly outperforming the 69.1% of bare LNMO. In addition, Zr0.1-LNMO exhibited high stability, maintaining 76.8% of the discharge capacity even after 100 cycles.

NiO/MnO2coated on carbon felt as an electrode material for supercapacitor applications.

Transition metal oxides have demonstrated excellent capability for charge storage when used in supercapacitor electrodes. This study undertook the hydrothermal synthesis of bimetallic nickel and manganese oxide (NiO/MnO2) on a carbon-felt (CF) substrate. NiO/MnO2/CF electrode was characterized and examined in a three-electrode system in a potassium hydroxide electrolyte. Cyclic voltammetry, electrochemical impedance spectroscopy, and galvanostatic charge-discharge analyses revealed Faradaic behavior during charge storage, a specific capacity of 1627 F/g, and a stability of 96.8% after 5000 consecutive charge-discharge cycles. Subsequent investigations were conducted in a two-electrode system for constructing a symmetrical supercapacitor using the NiO/MnO2/CF electrode. The energy and power densities were determined as 43Wh/kg and 559 W/kg. Additionally, the stability of the constructed supercapacitor device was examined over 5000 consecutive cycles, verifying a 92% stability through charge-discharge cycles. Finally, the fabricated supercapacitor was utilized to power an LED lamp, successfully maintaining the illumination for 53 seconds.&#xD.

A Universal Plug-and-Play Approach to In Situ Multinuclear Magnetic Resonance Analysis of Electrochemical Phenomena in Commercial Battery Cells.

Advancing electrochemical energy storage devices relies on versatile analytical tools capable of revealing the molecular mechanisms behind the function and degradation of battery materials in situ. The nuclear magnetic resonance phenomenon plays a pivotal role in fundamental studies of energy materials and devices because of its exceptional sensitivity to local environments and the dynamics of many electrochemically relevant elements. The jelly roll architecture is one of the most energy-dense and, therefore, most popular concepts implemented in pouch, prismatic, and cylindrical Li- and Na-ion cells. Such widely commercialized designs, however, represent a significant obstacle for a range of powerful in situ magnetic resonance-based methodologies due to negligible radio frequency electromagnetic field penetration through conductive metal casings and current collectors. In this work, we introduce an experimental setup that enables direct RF wave transmission through the cell terminals and current collectors, and provides efficient excitation and detection of NMR signals. An RF adapter designed as a plug-and-play device effectively turns the battery cell into an NMR probe that can be tuned to a broad range of Larmor frequencies. Due to its exceptional sensitivity, versatility, and multinuclear capability, the proposed methodology is suitable for fundamental research and industrial high-throughput screening applications. In situ NMR lineshapes provide a direct quantitative description of the chemical environments of electrochemically active elements and enable new metrics for the accurate assessment of state-of-charge (SoC) and state-of-health (SoH). Specifically, in commercial pouch cells based on lithium cobalt oxide, lithium nickel manganese cobalt oxide, and sodium nickel iron manganese oxide chemistries, 7Li and 23Na NMR data unambiguously show electrochemical transformations between intercalated and metallic forms of charge carrier ions, and reveal anisotropic magnetic properties of the electrode coating.

Catalytic oxidation of Mn(II) in the co-presence of Fe(II) by free chlorine: significance of in situ formed Mn(II)-doped Fe(III) oxides

Fe(II) and Mn(II) are abundant in groundwater and require operationally simple and efficient method to remove in drinking water treatment. The rapid oxidation of Mn(II) is essential in water treatment. This study investigates the efficiency of Mn(II) oxidation by free chlorine in the presence of Fe(II). The results demonstrate that the presence of Fe(II) significantly accelerates the oxidation rate of Mn(II) by free chlorine under neutral and alkaline conditions. The rapid oxidation of Fe(II) by free chlorine and the presence of Mn(II) promote the formation of in situ Mn(II)-doped ferrihydrite. Kinetic modeling and characterization of Fe(III) oxides confirm that the heterogeneous catalytic effect of the Mn(II)-doped ferrihydrite, rather than manganese oxides or their coupled catalytic effect, is responsible for the enhanced oxidation rates. The doped Mn(II) substitutes the tetrahedral Fe(III) ions in the ferrihydrite, introducing additional negative charges at the doped sites. The increased charge enhances Mn(II) adsorption and lowers its redox potential, thereby accelerating Mn(II) oxidation rate through direct electron transfer with adjacent free chlorine. Additionally, the lepidocrocite formed by the reaction between Fe(II) and dissolved oxygen significantly impedes the catalytic performance. These findings provide new insights into the catalytic co-oxidation mechanism of Fe(II) and Mn(II), and help the optimization of water treatment engineering practices.

Enhancing performance and sustainability of lithium manganese oxide cathodes with a poly(ionic liquid) binder and ionic liquid electrolyte

Current battery production involves various energy intensive processes and the use of volatile, flammable and/or toxic chemicals. This study explores the potential for using a water-soluble and functional binder, poly(diallyldimethylammonium) (PDADMA) with diethyl phosphate (DEP) as a counter anion, for lithium manganese oxide (LMO) cathodes. By replacing the traditional polyvinylidene fluoride (PVDF) binder and its associated toxic N-methyl-2-pyrrolidone (NMP) solvent, PDADMA-DEP offers a more sustainable and cost-effective solution. Notably, PDADMA-DEP electrodes do not require high-temperature calendaring to achieve high performance unlike PVDF electrodes. X-ray Photoelectron Spectroscopy (XPS) indicated significant interactions between the binder and LMO that enhance stability and ion conduction. The PDADMA-DEP binder demonstrated excellent electrochemical rate capability up to 10C with the conventional organic liquid electrolyte (LP30), outperforming PVDF electrodes. The performance of both binders using a safer and non-volatile ionic liquid electrolyte, specifically 50 mol% LiFSI in N-trimethyl-N-propylammonium bis(fluorosulfonyl)imide, was also investigated to enhance the overall safety and environmental impact of the battery system. IL-based cells utilizing a PDADMA-DEP cathode binder demonstrated a 58 % capacity retention over 500 cycles at 0.5C when cycled at room temperature.

Gradient and De-Clustered Anionic Redox Enabled Undetectable O2 Formation in 4.5V Sodium Manganese Oxide Cathodes.

Anionic redox chemistry presents a promising approach to enhancing the energy density of oxide cathode materials. However, anionic redox reactions invariably lead to O2 formation, either as free gaseous O2 or trapped molecular O2, which destabilizes the material's structure. Here, this critical challenge is addressed by constructing a crystal structure with both gradient redox activity and de-clustered redox-active oxygen. This design strategy is directly validated by operando differential electrochemical mass spectrometry and ex situ 50K electron paramagnetic resonance, revealing no release of O2 or trapped O2 in the 4.5V P2-type sodium manganese-based layered oxide. Notably, the material exhibits a highly reversible capacity of 247mAhg-1 at 20mAg-1 and exceptional capacity retention of 91.4% after 300 cycles at 300mAg-1. In situ X-ray diffraction further suggests that the absence of O2 formation suppresses the typical P2-O2 phase transition, resulting in a minimal lattice volume change of only 0.5%. Ex situ neutron diffraction studies and theoretical calculations further elucidate that the locally ordered lattice is well-preserved, attributable to reduced cationic migrations during cycling.

Tailoring of Ultrasmall NiMnO3 Nanoparticles: Optimizing Synthesis Conditions and Solvent Effects

Nickel manganese oxide (NiMnO3) combines magnetic and dielectric properties, making it a promising material for sensor and supercapacitor applications, as well as for catalytic water splitting. The efficiency of its utilization is notably influenced by particle size. In this study, we investigate the influence of thermal treatment parameters on the phase composition of products from alkali co-precipitation of nickel and manganese (II) ions and identify optimal conditions for synthesizing phase-pure nickel manganese oxide. Ultrafine nanoparticles of NiMnO3 (with sizes as small as 2 nm) are obtained via liquid-phase ultrasonic dispersion, exhibiting a narrow size distribution. A systematic exploration of the solvent nature (water, N-methyl-2-pyrrolidone, dimethyl sulfoxide, dimethylformamide) on the efficiency of ultrasonic dispersion of NiMnO3 nanoparticles is provided. It is demonstrated that particle size is influenced not only by absorbed acoustic power, dependent on the physical properties of the used solvent (boiling temperature, gas solubility, viscosity, density) but also by the chemical stability of the solvent under prolonged ultrasonic treatment. Our findings provide insights for designing ultrasonic treatment protocols for nanoparticle dispersions with tailored particle sizes.

Enhanced formaldehyde oxidation of plywood using MnO2 nanoflowers supported on porous hydrothermal carbon at ambient temperature

MnO2 nanoflowers were supported on porous hydrothermal carbon via in situ loading and used for the catalytic oxidation of formaldehyde from plywood manufactured with UF adhesive. The prepared MnO2 had a δ-type structure. The use of hydrothermal carbon (Hcs) improved the dispersion of active components in the materials and provided space for the catalytic reactions. Hcs/MnO2 exhibited catalytic activity and stability during formaldehyde oxidation at room temperature. The formaldehyde removal efficiency reached 90.43 % in 30 min. The Hcs/MnO2 had more oxygen vacancies than the MnO2 catalyst, providing more abundant active substances such as -OH, O2-, O- and other active substances to promote the catalytic reaction. The effects of Hcs/MnO2 on the formaldehyde emission and the mechanical properties of plywood were investigated. The MOR, MOE and bonding strength of the Hcs/MnO2-loaded plywood with 9 % Hcs were 51.1 MPa, 2994 MPa, and 0.8 MPa, respectively. After 28 d of exposure, the formaldehyde emitted from the plywood treated with Hcs/MnO2 decreased to 0.023 mg/m3, which fulfilled the requirement for ENF grading. The controlled release of free formaldehyde from plywood by Hcs/MnO2 was reflected by changes in mass transfer and catalytic oxidation. The manganese oxides in the micropores of the wood reduced the diffusion coefficient of free formaldehyde and hindered migration through the substrate. Once the concentration of formaldehyde decreased to a certain level, it was degraded by Hcs/MnO2, thus removing formaldehyde from the source.