Based on complex analytical studies, including methods of atomic emission spectrometry with inductively coupled plasma and X-ray phase analysis of intermediate and final products, the material and mineralogical compositions of manganese wastes of the Dzhezdinsky GOK have been studied. It is shown that the low content of iron and manganese in waste determines the need for a preliminary operation for their enrichment. The mechanism of be havior of iron and manganese oxides under conditions of low-temperature firing of a charge composed on the basis of manganese waste has been studied. Based on thermodynamic calculations of reactions of reduction of iron and manganese oxides by carbon, the possibility of complete reduction of iron to metal from its higher and lower oxides is shown. Higher man ganese oxides are subjected to solid-phase reduction by carbon. Stable manganese oxide at the temperatures of firing to metal is practically not restored due to the positive values of the Gibbs free energy. To increase the iron content in the charge, it is necessary to provide for the addition of iron-containing waste with a high iron content to the charge, for example, rolling scale, etc. When arranging the final charge, it is necessary to take into account the optimal carbon consumption: carbon consumption should not exceed the stoichiometrically necessary amount for the reduction of iron and manganese oxides. The excess carbon not used for the reduction of MnO will remain in the charge, and will be fully used as a reducing reagent during the reduction melting. The metallized product obtained after firing must be subjected to gran ulation in order to obtain durable granular pellets, which will represent the final monoshift for the production of high-quality ferromanganese.
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