Heavy medium coal washing technique can achieve deep coal desulfurization and ash reduction. It is an important approach that can ensure clean and efficient utilization of coal. Heavy medium coal washing technique is affected by the efficient and high-quality recovery of heavy medium. While, it has the poor recovery due to the finer particle size and weaker magnetic property using the drum magnetic separator. In this study, the recovery of heavy medium was performed using a flat magnetic separator based on a plane extrusion magnetic system. The effect flow field and magnetic field on the recovery of the heavy medium were theoretically discussed, and the mechanism was clarified. The main results demonstrated that the plane extrusion magnetic system had a high magnetic field strength with B > 0.5 T, and the magnetic field distance was greater than 30 mm with B > 0.2 T. Additionally, the leakage of magnetic field lines was less regardless of the position of the magnetic poles. The magnetic system was suitable for plate installation. A fluid domain height changes from 40 cm to 60 cm during the recovery cycle had a significant effect on the magnetic field strength, and an increase in the fluid domain height extended the motion trajectory of the magnetic particles. A flow velocity changes from 1.2 m/s to 2.0 m/s directly affected the competitive forces intensity. However, the competitive intensity was significantly less than that of the magnetic force, and an increase in the flow field velocity slightly affected the motion trajectory of magnetic particles. The effect of the magnetic particle concentration on the motion trajectory of magnetic particles was unclear due to the stable magnetic properties of the heavy medium. The theoretical and experimental analysis confirmed that the thin flow field film separation space of the flat plate magnetic separator and the magnetic field characteristic of the plane extrusion magnetic system, could be beneficial to the separation of finer particle size and weaking magnetic susceptibility. Additionally, the counterbalance relationship between the magnetic and competitive forces fulfilled the requirements of the high-efficiency magnetic separation of the heavy medium.
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