MC Type Research Articles

Effect of rare earth Ce treatment on the microstructure and properties of 430 ferritic stainless steel bearing Sn and Cu

The effects of rare earth Ce on purifying molten steel, modifying inclusions and micro-alloying in 430 ferritic stainless-steel bearings with Sn and Cu has been studied in this paper. The results demonstrate that Ce can purify molten steel, modify inclusions, enhance the mechanical properties and improve the pitting and corrosion resistance of the experimental steel. Ce effectively purifies the molten steel, reducing the total oxygen (T. O) content to as low as 0.00086 wt.% and sulphur (S) content to 0.0020 wt.%. The transformation of inclusions in the steel follows the sequence of MnS·Al2O3 → CeAlO3 → Ce2O2S → Ce2O3 with increasing Ce content. The number of inclusions initially decreases and then increases, with the experimental steel containing 0.012 wt.% Ce showing the best cleaning effect. Additionally, Ce treatment only slightly improves the mechanical properties of the experimental steel, but significantly enhances its pitting corrosion resistance and intergranular corrosion resistance by changing the enrichment state of carbides and impurity elements at the grain boundaries. In detail, Ce can partially inhibit the precipitation of M23C6 type carbides at grain boundaries, thereby improving the intergranular corrosion resistance of the experimental steel.

Microstructure and Mechanical Properties of GH3535 Superalloy Joints Using Electron Beam Welding

To achieve low‐stress and small‐deformation welding of thin‐walled structures for the fourth‐generation nuclear power plants, GH3535 superalloy is welded to itself using electron beam welding (EBW). The microstructure and mechanical properties of the GH3535 superalloy joints are characterized by scanning electron microscopy (SEM), energy dispersive spectrometer (EDS), hardness, and tensile tests. A macro‐defect‐free GH3535 superalloy joint could be obtained using 22 mA welding beam current under 65 kV welding voltage with 300 mm min−1 welding speed. Different sub‐grain solidification morphologies are observed at the weld zone because of the influence of composition undercooling on the solidification process of the weld pool. The M6C type carbides formed in the weld zone and heat‐affected zone (HAZ) take place eutectic transformation under the action of thermal cycles. The eutectic transformation of M6C has no significant effect on the strength of HAZ, whereas this phenomenon is beneficial to hinder the dislocation movement in the weld zone, thereby promoting the tensile strength of the joint. The Vickers hardness of weld zone and HAZ are 250.6 and 252 HV0.5, remarkably lower than that of the base metal (261.2 HV0.5), due to the grain coarsening in those zones. The tensile strength of the GH3535 superalloy joint reached 791 MPa, ≈93.5% that of the base metal, with the fracture occurred in the weld zone.

Investigating the influence of post-deposition heat treatment (PDHT) on the characteristic changes in wire arc additively manufactured 410 martensitic stainless steel thin-wall structure

Obtaining the desired material characteristics of an as-deposited martensitic stainless steel (MSS) structure fabricated by wire arc additive manufacturing (WAAM) is challenging due to several factors like inhomogeneity, precipitation, phase transition, etc. This investigation elucidates the impact of post-deposition heat treatment (PDHT) on the microstructural and mechanical properties of the WAAM-processed 410 MSS thin-wall structure and compares it with the as-deposited 410 thin-wall structure. The MSS thin-wall structure consists of retained austenite (γ), delta (δ) ferrite, martensite laths and Cr-rich M23C6 type carbide. The M23C6 volume fraction increases by up to 18 %, and the γ-phase fraction reduces by up to 40 % by applying PDHT. The PDHT process significantly changed the texture from {110}<011> to {001}<110>. The PDHT process increases the dislocation density (1.974 × 10−15 m−2) than the as-deposited condition (0.924 × 10−15 m−2). The total low energy boundary (LAGB+CSL) contribution of the as-deposited sample is 19.5 %, whereas the PDHT sample demonstrated a higher fraction of low energy boundaries of 32.4 %. The PDHT sample showed a much smaller distribution of grains with an average grain size of 11 μm compared to the as-deposited condition. The overall hardness increases from 468 HV to 487 HV after PDHT compared to the as-deposited condition with lower inhomogeneity across the build direction. The mean 0.2 % proof stress, ultimate tensile stress, and elongation of the PDHT sample increased by 17 %, 5 %, and 60 %, respectively, compared to the as-deposited sample.

Selective laser melting of Hastelloy-X alloy and cerium oxide reinforced Hastelloy-X composite: Microstructural examination and corrosion behavior

The study investigated the microstructures and corrosion behaviors of Hastelloy X (HX) and HX reinforced by cerium oxide particles (HX-C) produced by selective laser melting (SLM) and compared to the wrought equivalent (HX-W). The aim was to eliminate hot cracking and investigate the HX's corrosion behavior in the presence of cerium oxide particles. The HX samples showed fine cellular and columnar solidification structures with uniform-size sub-cells and severe microcracking. Incorporating cerium oxide particles (1 wt%) resulted in finer and relatively equiaxed grains without microcracking. The HX-W alloy contained a micron-sized carbide (Mo-rich M6C type) within the matrix. The HX-C sample displayed higher porosities compared to the HX sample (1.8 % against 0.3 %). Potentiodynamic polarization and electrochemical impedance spectroscopy tests were conducted in a standard NaCl solution at temperatures of 25, 50, and 70 °C to assess the corrosion behavior of Hastelloy samples. The HX-C matrix showed superior corrosion resistance compared to the HX-W and HX samples due to its finer grain structure and stable passive layer formation. Cerium oxide particles were found to be efficient in decreasing hot cracking and improving corrosion resistance.

Permissible domain walls in monoclinic ferroelectrics. Part II. The case of MC phases.

Monoclinic ferroelectric phases are prevalent in various functional materials, most notably mixed-ion perovskite oxides. These phases can manifest as regularly ordered long-range crystallographic structures or as macroscopic averages of the self-assembled tetragonal/rhombohedral nanodomains. The structural and physical properties of monoclinic ferroelectric phases play a pivotal role when exploring the interplay between ferroelectricity, ferroelasticity, giant piezoelectricity and multiferroicity in crystals, ceramics and epitaxial thin films. However, the complex nature of this subject presents challenges, particularly in deciphering the microstructures of monoclinic domains. In Paper I [Biran & Gorfman (2024). Acta Cryst. A80, 112-128] the geometrical principles governing the connection of domain microstructures formed by pairing MAB type monoclinic domains were elucidated. Specifically, a catalog was established of `permissible domain walls', where `permissible', as originally introduced by Fousek & Janovec [J. Appl. Phys. (1969), 40, 135-142], denotes a mismatch-free connection between two monoclinic domains along the corresponding domain wall. The present article continues the prior work by elaborating on the formalisms of permissible domain walls to describe domain microstructures formed by pairing the MC type monoclinic domains. Similarly to Paper I, 84 permissible domain walls are presented for MC type domains. Each permissible domain wall is characterized by Miller indices, the transformation matrix between the crystallographic basis vectors of the domains and, crucially, the expected separation of Bragg peaks diffracted from the matched pair of domains. All these parameters are provided in an analytical form for easy and intuitive interpretation of the results. Additionally, 2D illustrations are provided for selected instances of permissible domain walls. The findings can prove valuable for various domain-related calculations, investigations involving X-ray diffraction for domain analysis and the description of domain-related physical properties.

Two-Level Excitation Current Driver to Reduce the Driving Power of an Electromagnetic Contactor

As the capacity of the electrical system increases, so does the capacity of the electromagnetic contactor (MC). This increases the burden on the MC drive, which consumes unnecessary power in the system. MC is characterized by different initial starting-operating currents and holding currents to maintain contact. However, the operating voltage is constant regardless of the operating state. The initial starting current is considerably larger than that required to maintain contact. However, once the electromagnetic contactor is in the closed state, the current to maintain the contact is relatively small compared to the initial starting operating currents. Therefore, this study proposes two types of two-level excitation-current type MC drives that can reduce the drive power by employing features that have different conditions depending on the operating state of the MC. The overall drive power is reduced by applying different excitation currents based on the operating state. The controller and system proposed in this study were simulated using Powersim 9.1 (PSIM), and the feasibility was verified by manufacturing an analog-type driver using LM2576 and a digital-type driver using an MCU. The simulation and experimental results provide significant data for verifying the high performance and reliability of the proposed controller and system.

Study on hot compressive deformation behavior and microstructure evolution of G13Cr4Mo4Ni4V steel

To solve the problem of poor uniformity of microstructure of high alloy bearing steel G13Cr4Mo4Ni4V after rolling, the deformation behavior of the steel and its effect on the microstructure evolution was studied systematically. Gleeble-3800 thermo-mechanical simulator was used for precise control of deformation temperature ranging from 1000 to 1200 °C and deformation rate 0.01–10 s−1. Based on modified stress and strain curves by temperature and friction, the processing map of tested steel was drawn. Electron backscatter diffraction (EBSD) and transmission electron microscope (TEM) were used to analyze the typical microstructure and carbide properties of different hot working domains respectively. The results showed the processing map could be divided into four regions: domain A 1000–1150 °C, 0.1–10 s−1; B 1000–1100 °C, 0.01–0.1 s−1; C 1100–1150 °C, 0.01–0.1 s−1 and D 1150–1200 °C, 1–10 s−1. Domain A was characterized by incomplete dynamic recrystallization (DRX) which included fine recrystallized grains and elongated deformed grains, whose softening mechanism was mainly discontinuous DRX (dDRX) and limited DRV and continuous DRX (cDRV) related to the ferrites and carbides. For domain B, the deformed grains gradually disappear with temperature rising, instead serrated grains appear with dDRX as dominating softening mechanism. A large number of carbides hinder DRX at 1000 °C with low temperature. With the increase of temperature, carbides dissolve and DRX degree increases. Grain coarsening is obvious because of high deformation temperature and low strain rate in domain C, although the nanoscale MC type carbides prevent recrystallization grain coarsening to some extent. Completely DRX resulted in uniform and fine with defect-free deformation microstructure in domain D, whose volume fraction of recrystallization reached up to 0.96 according to EBSD results. By considering the uniformity of microstructure and the distribution of carbide comprehensively, domain D is an ideal region for hot working.

Microstructural study of microwave welded austenitic stainless steel

The joining of austenitic stainless steels through microwave hybrid heating has gained much attention due to its advantages, like uniform and volumetric heating. However, to establish a microwave joining process for promising applications, a microstructural study of the welded joint is still an area to explore. In the present study, microstructural analysis of austenitic stainless steel (SS304) joints is explained through optical microscopy, scanning electron microscopy (SEM), elemental mapping, X-ray diffraction (XRD) and Vickers' micro-hardness tester. Further, detailed microstructural analysis of interlayer and heat-affected zone (HAZ) is studied through electron back-scattered diffraction (EBSD). XRD results reveal the development of various Ni, Cr and the M23C6 type carbides at the joint interlayer region. SEM results point toward non-epitaxial grain evolution along the fusion zone. The mean microhardness of 350 ± 20 HV was determined at the joint interlayer region. A relatively fine grain structure was observed along the fusion boundary. However, moving away from the joint, two different forms of coarse grain heat-affected zone (CGHAZ) were observed. The presence of two different forms of CGHAZ is confirmed through inverse pole figure maps and grain size plots. The presence of high-angle boundaries (HABs) at 60° rotation describes the twin boundaries characterized along the &lt;111&gt; axis. The existence of improved fractions of HABs in the microwave-joined specimen of SS will favor the microstructure to retard bulk deformation. The joint specimen endures a maximum force of 6.98 kN, and the ultimate tensile strength of 613 MPa with 4.75% of elongation. It is observed that microhardness observations and the microstructural studies in the research help establish a solid microstructure-property correlation for the joined material.

Comparing image normalization techniques in an end-to-end model for automated modic changes classification from MRI images

IntroductionModic Changes (MCs) are MRI alterations in spine vertebrae's signal intensity. This study introduces an end-to-end model to automatically detect and classify MCs in lumbar MRIs. The model's two-step process involves locating intervertebral regions and then categorizing MC types (MC0, MC1, MC2) using paired T1-and T2-weighted images. This approach offers a promising solution for efficient and standardized MC assessment. Research questionThe aim is to investigate how different MRI normalization techniques affect MCs classification and how the model can be used in a clinical setting. Material and methodsA combination of Faster R–CNN and a 3D Convolutional Neural Network (CNN) is employed. The model first identifies intervertebral regions and then classifies MC types (MC0, MC1, MC2) using paired T1-and T2-weighted lumbar MRIs. Two datasets are used for model development and evaluation. ResultsThe detection model achieves high accuracy in identifying intervertebral areas, with Intersection over Union (IoU) values above 0.7, indicating strong localization alignment. Confidence scores above 0.9 demonstrate the model's accurate levels identification. In the classification task, standardization proves the best performances for MC type assessment, achieving mean sensitivities of 0.83 for MC0, 0.85 for MC1, and 0.78 for MC2, along with balanced accuracy of 0.80 and F1 score of 0.88. Discussion and conclusionThe study's end-to-end model shows promise in automating MC assessment, contributing to standardized diagnostics and treatment planning. Limitations include dataset size, class imbalance, and lack of external validation. Future research should focus on external validation, refining model generalization, and improving clinical applicability.

Effect of Shot Peening and Nitriding on Toughness and Abrasive Wear Resistance of Powder Metallurgic Steels Highly Alloyed with Vanadium

Böhler K390 steel is used for cold work tools, with 9% of V, made by using powder metallurgy. In this work, it has been studied the effect of shot peening and nitriding surface treatments on wear resistance and impact toughness of this type of steel. For this purpose, previous changes in several thermal processing factors related to quenching and tempering were carried out. The results allow for an increase in the hardness, impact toughness, and abrasive wear resistance of these steels. An austenitizing treatment at 1100 °C with air cooling and 3 tempering processes at 550 °C is suggested. These conditions foster a lower weight percentage of retained austenite, up to 3%, a higher carbide percentage, up to 15–16% in weight, and a greater impact toughness with no notch, of above 40 J/cm2. If this treatment is combined with further ion nitriding, the maximum level of abrasive wear resistance is reached. The only carbide type present in the microstructure is the MC type. Most of the V, Cr, and Mo contents are present in said carbides. The Co and the W tend to remain in solid solution in the matrix constituent. Both the shot peening treatment as well as ion nitriding offer a considerable increase in hardness, with values of up to 1500–1600 HV. Nevertheless, it has been confirmed that shot peening does not offer any abrasive wear resistance improvement. Such resistance may only be considerably improved by the application of an ionic nitriding treatment. The thickness of the nitrided layer fluctuates between 150 and 175 µm. The carbides are affected by nitriding, reaching levels that are higher than the atomic 10%, at an intermediate depth of the nitrided layer. These values are higher in the matrix constituent, as they are even higher than the atomic 20% in N.

Microstructure Features and Mechanical Properties of Modified Low-Activation Austenitic Steel in the Temperature Range of 20 to 750 °C

A new low-activation austenitic steel with a modified composition and high austenite stability is proposed. The features of its microstructure after solution treatment (ST) and cold rolling (CR) are studied. The mechanical properties and features of the fracture behavior of this steel under tensile tests in the temperature range of 20–750 °C are discussed. After ST, an austenitic structure with stacking faults and dispersed carbide particles of the MC and M23C6 types is observed in the steel. After CR, the grains are refined, and the average grain size decreases from 41.4 µm (after ST) to 33.9 µm. High-density microtwin packets form in the material, and the dislocation density increases relative to that after ST. As the test temperature increases from 20 to 750 °C, the yield strength of the steel decreases by approximately two times, from ≈300 to 150 MPa (for ST) and from ≈700 to 370 MPa (for CR). In the studied temperature range, the steel demonstrates up to 2.6 times higher values of elongation to failure, ≈40–80% (for ST) and ≈13–27% (for CR), compared to steels of similar compositions and lower manganese content. Mechanical twinning contributes to the high steel ductility up to 300 °C. Signs of discontinuous flow in the tensile curves after ST in the temperature range of 500–600 °C and a decrease in the elongation to failure in the close temperature range indicate dynamic strain aging (DSA). Steel fracture after tension at all test temperatures mainly occurs via a ductile dimple transcrystalline mechanism with elements of ductile intercrystalline fracture. It is shown that cracks nucleate on clusters of dispersed second-phase particles. The mechanisms of plastic deformation, fracture, and strengthening of the proposed modified low-activation austenitic steel are discussed.

Microstructural stability of secondary phases in an ODS ferritic steel after thermal aging at 873 K

An oxide dispersion strengthened (ODS) steel with nominal composition Fe–14Cr–2W–0.4Ti–0.3Y2O3 (wt%) has been manufactured by mechanical alloying of pre-alloyed powders with nanosized Y2O3, compacted by hot isostatic pressing and hot cross rolled. In order to evaluate the long-term thermal resistance of the alloy, it has been subjected to 2000 h of thermal aging at 873 K, which is a relevant temperature for nuclear reactor applications. A thermodynamic equilibrium simulation indicates the precipitation of Laves phase under the aging parameters used. This prediction is confirmed from the detailed multi-technique characterization performed. Before aging, Ti-rich oxides, Cr-W-rich precipitates (M23C6 type) and a homogeneous Y-rich nanoprecipitate dispersion are observed. After aging, some W-rich precipitates are identified as Laves phase, while M23C6 carbides, Ti-rich oxides and Y-rich nanoprecipitates remain stable. Mechanical characterization performed in a previous research showed higher hardness, a loss of total elongation and a slight shift of the ductile-to-brittle transition temperature (DBTT) towards a higher value after aging, with similar strength values before and after the long-term thermal treatment. These changes can be due to the redistribution of precipitates together with the Laves phase formation. The mechanical properties not being dramatically affected seem to be due to the observed stability of Y-rich nanoprecipitates distribution.

The effect of quenching/double quenching and tempering heat treatment cycles on the microstructure, impact energy and hardness of AISI H13 tool steel

ABSTRACT In this study, microstructure modifications of AISI H13 steel were studied with different heat treatments such as conventional quenching, quenching + tempering/double tempering and double quenching + tempering/double tempering. Carbide volume ratio analyses were performed. The XRD analysis was used to determine the type of carbide, the average crystallite size, and the dislocation density in the samples. Charpy impact tests were performed. The hardness values of the samples were measured with the Rockwell C scale. The presence of MC, M23C6, and M7C3 type carbides was determined in the microstructures. Heat treatment cycles caused a high dislocation density in martensite laths. The dislocation density of martensite laths decreased with double quenching. The tempering process caused the formation of fine carbide particles in the microstructure. In addition, tempering processes gave rise to an increase in the volume ratio of M23C6-type strip carbides. The length/width ratio of the strip-type carbides increased with the effect of double tempering. As a result of the applied heat treatments, the impact energies of the samples decreased. The tempering process caused a secondary hardening of the samples. While the double quenching process increased the impact energy value by approximately 2%, it caused a decrease in hardness by 24%.

Effects of deep cryogenic treatment on the microstructure evolution, mechanical and thermal fatigue properties of H13 hot work die steel

The service life of hot work die steel is significantly influenced by its microstructure and thermal fatigue properties. This paper explores the impact of deep cryogenic treatment (DCT) on H13 hot work die steel's microstructural evolution and mechanical as well as thermal fatigue properties. The results demonstrate that a portion of unstable retained austenite transforms into martensite during deep cryogenic treatment and numerous finely dispersed carbides precipitate from the matrix, thereby enhancing hardness. Analysis of the average crack length and distribution of thermal fatigue test samples reveals that the average crack length and crack density of DCT-treated samples are lower than those of non-DCT-treated samples. Thermal fatigue cracks in the specimens primarily originated from trigeminal grain boundaries and the carbides are found at the crack tips. DCT facilitates the precipitation of fine and dispersed carbides, imparting a robust pinning effect on boundary migration and thereby impeding the initiation and propagation of thermal fatigue cracks. Furthermore, deep cryogenic treatment results in a reduction in the number of M23C6 type carbides with large particles and an increase in smaller M6C type carbides during the thermal fatigue test. This indicates a positive influence on the carbide distribution and further contributes to the improved thermal fatigue resistance of the hot work die steel.

INVESTIGATION OF RESISTANCE TO PITTING CORROSION OF STRUCTURAL MATERIALS OF THE BN-350 REACTOR

The article is devoted to the study of the resistance of structural materials of the BN-350 reactor to pitting corrosion in an aqueous medium containing chlorine ions in the presence of organic corrosion inhibitors. The results of accelerated testing of samples of austenitic steels 12Cr18Ni10Ti, 08Cr16Ni11Mo3Ti and Cr13Mo2NbVB (EP-450) ferrite-martensitic steel for pitting corrosion in a 10% aqueous solution of iron three-chloride hexahydrate without an inhibitor and in the presence of various concentrations of corrosion inhibitor are presented. The effect of heat treatment on the pitting resistance of structural steels is studied and the role of carbide precipitates of MC and M23C6 types in pitting defects formation is discussed.

우리나라와 미국 교과서의 사각형의 성질 과제 비교

In order to derive implications for the reasoning tasks presented in Korean textbooks, this study classified tasks of the proposition of quadrilateral unit in Korean and U.S. textbooks into type of proof-related reasoning, analyzed them according to the level of reasoning and argument competency demands. In addition, detailed characteristics according to each level were examined for tasks of the types of DA, IC and MC that accounted for the majority. As a result of the analysis, low-level tasks were presented at a high rate in both countries, but the proportion of high-level tasks was higher in U.S. textbooks. Additionally, opportunities to develop reasoning and argument competency were provided at a limited level for each type of reasoning. This tendency could be clearly confirmed based on the detailed characteristics of reasoning tasks related to the proposition of quadrilateral unit in Korea, examined by the type of reasoning. Therefore Korean textbooks need to provide opportunities to learn high-level reasoning, to present tasks at various levels according to each type of reasoning furthermore, and to reconsider how to develop and transform tasks of various levels for each reasoning type in terms of element and the chain of inference.

Effect of process parameters on microstructure and tribological properties of Ni60A/Cr3C2 laser cladding on 60Si2Mn steel

To improve the surface performance and service life of the arc-shaped nail teeth, a key component in pre-sowing film recovery machines, Ni60A/Cr3C2 composite coatings were deposited on the surface of 60Si2Mn steel using laser cladding technology. A numerical simulation of the temperature field was conducted for different process parameters based on the ANSYS secondary development language APDL and life–death element technique. X-ray diffraction (XRD), scanning electron microscopy (SEM), three-dimensional morphometry, and X-ray photoelectron spectroscopy (XPS) were also used to analyze the microhardness, microstructure, elemental distribution, and wear resistance of the composite coatings, respectively, to investigate the optimum combination of laser coating parameters. Results show that the temperature field demonstrates a “comet-like” distribution, forming an elliptical melt pool. The average error between melt pool depth and experimental results under this model is 5.1 %. The process parameters affecting the quality of the coating are presented in order of priority: scanning rate, powder feed rate, and laser power. Composite coatings exhibit precipitation of new phases such as γ-Ni-based, NiO, M7C3 (M = Cr, Mn), and M23C6 type. The optimum combination of laser cladding parameters (T6) is 1800 W laser power, 5 mm/s scanning rate, and 8 g/min powder feed rate. T6 coating exhibits a good metallurgical bond with the substrate and a microhardness of 902 HV0.1. Wear of the T6 coating is mainly in the form of abrasive wear, while wear of the base material is in the form of severe adhesive and abrasive wear. The wear and surface roughness of the T6 coating is only 13 % and 39.5 % than those of the 60Si2Mn base material, and the wear depth is reduced by 77 %. This study can provide a reference value for the use of surface technology to enhance the comprehensive performance of agricultural machinery and equipment.

Solidification microstructure characteristics and their formation mechanism of K447A nickel-based superalloy for dual-performance blisk

In this paper, the effects of cooling rate after casting and stirring process on γ’ phase, γ / γ’ eutectic phase, MC type carbide morphology and grain structure of K447A alloy turbine blisk were studied systematically. The quantitative relationships between cooling rate, stirring process and γ’ phase, γ / γ’ eutectic phase, MC type carbide and grain size were described in detail. The results show that with the increase of cooling rate, the distribution region of γ / γ ‘eutectic phase from the center of blisk to blade decreases gradually and MC type carbide changes from skeleton to block due to the shorter formation time of eutectic and carbide in the later stage of solidification. Besides, with the decrease of cooling rate, the size of γ’ phase increases under the influence of interfacial strain energy and elastic strain energy, and the morphology of γ’ phase gradually evolves from cuboid to concave cuboid, octet and dendritic. At the same time, due to the synergistic effect of cooling rate and stirring process, the blade part is columnar grain and the central part of the blisk is equiaxed grains. In this paper, the evolution mechanism of γ ‘phase, γ / γ’ eutectic phase, MC type carbide and grain size with cooling rate and stirring process was proposed. The research results would play a key supporting role in precise control during solidification for microstructures and properties of dual-performance superalloy blisk.

Processing of Niobium-Alloyed High-Carbon Tool Steel via Additive Manufacturing and Modern Powder Metallurgy.

Niobium is recently considered one of the potential alloying elements for tool steels due to the formation of hard and stable carbides of MC type. Its use is limited by the fact that these carbides tend to coarsen during conventional melting metallurgy processing. This work explores the potential of additive manufacturing for processing Nb-alloyed tool steel with a high content of carbon. Directed energy deposition was used as the processing method. It was found that this method allowed us to obtain a microstructure very similar to that obtained after the use of consolidation via spark plasma sintering when subsequent heat treatment by soft annealing, austenitizing, oil quenching and triple tempering for secondary hardness was applied. Moreover, the soft annealing process could be skipped without affecting the structure and properties when machining would not be required. The hardness of the steel was even higher after additive manufacturing was used (approx. 800-830 HV 30) than after spark plasma sintering (approx. 720-750 HV 30). The wear resistance of the materials processed by both routes was almost comparable, reaching 5-7 × 10-6 mm3N-1m-1 depending on the heat treatment.

Experimental Study of the Evolution of Creep-Resistant Steel’s High-Temperature Oxidation Behavior

This study shows that in an atmosphere containing water vapor, the oxide layer on the surface of the 9CrNB steel MarBN (Martensitic 9Cr steel strengthened by Boron and MX Nitrides) was formed by an outer layer of hematite Fe2O3 and Cr2O3 and an inner two-phase layer of Fe3O4 and Fe3O4 + (Fe, Cr)2O4, which was confirmed by XRD analysis. Part of the layer consisted of nodules and pores that were formed during the increase in oxides when the present H2O(g) acted on the steel surface. The diffusion mechanism at temperatures of 600 and 650 °C and at longer oxidation times supported the “healing process” with a growing layer of Fe oxides and the presence of Cr and minor alloying elements. The effects of alloying elements were quantified using a concentration profile of the oxide layer based on quantitative SEM analysis, as well as an explanation of the mechanism influencing the structure and chemical composition of the oxide layer and the steel-matrix–oxide interface. In addition to Cr, for which the content reached the requirement of exceeding 7.0 wt. % in the inner oxide layer, W, Co, Mn, and Si were also found in increased concentrations, whether in the form of the present Fe-Cr spinel oxide or as part of a continuously distributed layer of Mn2O3 and SiO2 oxides at the steel-matrix–oxide interface. After long-term high-temperature oxidation, coarser carbides of the M23C6 type (M = Fe,W) significantly depleted in Cr were formed at the oxide-layer/matrix interface. In the zone under the oxide layer, very fine particles of MC (M = V, Nb, and to a lesser extent also Cr in the particle lattice of the given phase) were observed, with a higher number of particles per unit area compared to the state before oxidation. This fact was a consequence of Cr diffusion to the steel surface through the subsurface zone.