The epoxidized natural rubber containing 25 mol% epoxide (ENR-25) was cured through crosslinking reactions with dodecanedioic acid (DA), both with and without activation by 1,2-dimethylimidazole (DMI). Analysis of the Fourier Transform Infrared (FTIR) spectroscopy of the DMI-activated DA-cured ENR revealed new absorption peaks at 1440 cm−1 and 1505 cm−1, indicating the presence of C-N stretching vibrations and carboxylate ions compared to samples without DMI activation. Additionally, ENR-graphene (GP) nanocomposites with various GP loadings were investigated, which revealed the formation of inter- and intramolecular hydrogen and covalent bonds within the ENR and GP networks. Furthermore, DMI activation of ENR cured with dicarboxylic acid accelerated the crosslinking reaction, reducing scorch and cure times while enhancing properties such as tensile strength, toughness, and 100 % modulus. Moreover, the incorporation and increased loading of GP in ENR nanocomposites synergistically enhanced strength properties, delta torque, crosslink density, initial relaxation modulus, thermal resistance, and electrical conductivity. This enhancement is attributed to interactions between the polar functional groups on GP surfaces and the functional groups of ENR adducts cured with DMI-activated dicarboxylic acid. Moreover, the ENR-GP nanocomposites exhibited a low percolation threshold concentration at 1.25 phr, enabling the formation of fully conductive GP networks within the ENR matrix. The significance of this study is to simplify the curing and production processes of ENR composites, offering promising self-healing capabilities and potential for reuse and recycling.
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