Accurate and reliable multi-fault diagnosis of battery packs is crucial to the safe operation of electric vehicles. To this end, this paper proposes a systematically improved Correlation Coefficient (CC) method by utilizing multivariate statistical analysis and Bayesian probability theory under the framework of ensemble learning. Specifically, different window-widths are first selected in an appropriate value range, and the CC signals between cross-cell voltages for each fixed window-width are calculated to create different local sub-models. Then, in each sub-model, an independent component analysis-based fault diagnosis is implemented to obtain the local diagnostic result, and the results of all sub-models are integrated as an Ensemble Fault Probability (EFP) and an Ensemble Contribution Rate (ECR) through Bayesian probabilistic ensemble interface. Once the EFP exceeds its threshold, a fault is considered to be detected and the ECR is subsequently applied along with the cross-cell sensor topology to identify the fault type (short-circuit or sensor fault) and locate the accurate position of the failed battery cell/sensor. In-depth theoretical analysis and sufficient comparative experiments on a real Lithium-ion battery packs test platform demonstrate that the proposed approach becomes more robust and reliable than the conventional CC-based methods, and also has better physical interpretability.
Read full abstract