Liquid Iron Oxide Research Articles

Oxidation progress and inner structure during single micron-sized iron particles combustion in a hot oxidizing atmosphere

The present experimental study focuses on the determination of the oxidation progress and internal structures during the combustion of single iron particles using combined in-situ optical measurements and ex-situ material examination of rapidly quenched particles. Narrowly sieved iron particles with a mean diameter of 49µm are ignited and burn in the hot exhaust of a premixed CH4/O2/N2 flat flame with remaining 20vol% O2, provided by a laminar flow reactor with well-defined thermal and flow boundary conditions. During particle combustion, key parameters of oxidation progress are determined optically in a time-resolved manner, such as the time-resolved particle surface temperature and the reaction time relative to the instant of the particle peak temperature. Furthermore, individually burning particles are rapidly quenched at different combustion stages and then extracted from the exhaust gas using an isokinetic extraction probe. The bulk composition of the quenched particles with respect to α-Fe and its three oxides FeO, Fe3O4, and Fe2O3 is determined using Wide-angle X-ray Scattering and 57Fe Mössbauer Spectroscopy. Combining the information obtained from in-situ and ex-situ measurements, it is shown that iron particles oxidize rapidly to FeO during the initial stage of combustion, followed by a much slower oxidation to Fe3O4 as the particles cool down. The peak particle temperatures are measured during the fast initial oxidation. Finally, particles sampled from representative positions of the oxidation process are analyzed by Energy-Dispersive X-ray Spectroscopy and Focused Ion Beam Scanning Electron Microscopy, revealing different particle morphology and internal structures. For the first time, the clear presence of an oxide shell and iron-core structure in quenched particles suggests that liquid iron and liquid iron oxide are layered during liquid phase combustion, if the particle remains within the miscible gap.

Data Sets Formation on the Physical Properties of Oxide Scale Components for Theoretical Assessment of Efficiency Parameters of Laser Cleaning of Carbon Steels and Related Processes

There is a need in machine-building industries nowadays to automate technologies, in particular, laser ones, to remove surface oxide layers – mill scale, rust – from steel products/pieces in order to improve the energy effectiveness of processing. Herewith, a theoretical assessment method for the intensity of heating of the oxide layer and the phase transition in it can be used to optimize laser cleaning (LC) of the steel surface. To realize this, it is possible to use some calculation and modeling procedures that require, as a first step, the data collection and verification on the temperature-dependent properties of iron-containing condensed phases, as possible components contained, in particular, in scale, which is typically widespread into various metal products. In this regard, the formation of database for characteristics of oxide scale components by the way of selection of information on thermophysical (including optical) properties of the components mentioned and of steel base, which are required for a reliable calculation of the thermal efficiency parameters of the technology for laser cleaning of carbon steels, as well as such actively developed related technologies as laser cutting, drilling, coating remelting, etc., was chosen as the task of our research. An analytical overview of published experimental data made it possible to systematize information on a number of transport and other physical properties of iron-containing components at ambient pressure, including thermal conductivity (k) and diffusivity (a), density ρ, irradiation absorptance and integral emissivity in the temperature range from T ≈ 298 K to the melting temperatures of oxide and metal phases and above them. At the same time, a preliminary thermochemical estimation shows (on the calculated data) the existence of such thermodynamically stable forms of the condensed phase in the heating spot of scale layers during its LC at the melting point and above it, as Fe3O4, FeO, and Fe, which is consistent with known experimental data. Comparison of the values of a calculated by us (using the published values of k, ρ and molar heat capacity and using extrapolation in the high-temperature region) for the types of scale components under consideration with a set of experimental values of this parameter in current literature revealed the presence of differences for both oxide and metal phases. These new values make it possible to fill in a gap in the temperature range T = 1600–1800 K that existed in the data on the thermal diffusivity. The value of a = (0.83–0.92)·10–6 m2/s was also calculated for liquid iron oxide for the T ≈ 1800 K, which was not measured experimentally, that, obviously, prevented modeling of not only laser surface processing, melting and cleaning of steels, but also calculations in the field of metallurgical and other technologies, which are characterized by the presence of iron oxide melts during heating.

Effect of Fe-O ReaxFF on Liquid Iron Oxide Properties Derived from Reactive Molecular Dynamics.

As iron powder nowadays attracts research attention as a carbon-free, circular energy carrier, molecular dynamics (MD) simulations can be used to better understand the mechanisms of liquid iron oxidation at elevated temperatures. However, prudence must be practiced in the selection of a reactive force field. This work investigates the influence of currently available reactive force fields (ReaxFFs) on a number of properties of the liquid iron-oxygen (Fe-O) system derived (or resulting) from MD simulations. Liquid Fe-O systems are considered over a range of oxidation degrees ZO, which represents the molar ratio of O/(O + Fe), with 0 < ZO < 0.6 and at a constant temperature of 2000 K, which is representative of the combustion temperature of micrometric iron particles burning in air. The investigated properties include the minimum energy path, system structure, (im)miscibility, transport properties, and the mass and thermal accommodation coefficients. The properties are compared to experimental values and thermodynamic calculation results if available. Results show that there are significant differences in the properties obtained with MD using the various ReaxFF parameter sets. Based on the available experimental data and equilibrium calculation results, an improved ReaxFF is required to better capture the properties of a liquid Fe-O system.

Phase change and combustion of iron particles in premixed CH[formula omitted]/O[formula omitted]/N[formula omitted] flames

Metal powder is a promising carbon-free and recyclable energy carrier. Direct combustion of the micron-sized iron particles involves complex physical and chemical processes, such as heat transfer, surface reaction, and phase change. In this work, computational modelling of these processes is investigated and validated against experiments. A single iron particle combustion and phase change model is proposed in an Eulerian–Lagrangian framework. The new phenomenological model considers five stages, i.e., solid phase oxidation, melting of iron oxides and raw iron, liquid phase oxidation, cooling of liquid iron oxides, and solidification of super-cooled liquid iron oxides. The proposed model is first validated and then adopted in simulations of micron-sized iron particle combustion in premixed CH4/O2/N2 flames to study the effects of ambient temperature and oxygen concentration on single iron combustion. Results show that the new model is capable of replicating the melting, heterogeneous surface reaction, cooling, and solidification processes. Two-stage solidification is observed in experiments and modelled in simulations. This two-stage solidification includes a fast solidification with a significant temperature rise (∼150–200 K) and a thermal equilibrium solidification featuring a constant temperature and a slight particle radiant intensity decrease. In addition, a diffusion-controlled mechanism is identified during the melting process, in which the oxygen concentration dominates the melting time and the subsequent burning time. Furthermore, it is found that the reaction between iron and CH4/O2/N2 flame products, such as CO2 and H2O, plays a non-negligible role in the iron combustion process.

Complex dielectric response and EDL characteristics of different types of ionic liquid iron oxide nanofluids (ionanofluids)

Ionic liquid based magnetic nanofuids (ILMFs), an important subclass of ‘IoNanofuids’, have promising prospectus in numerous technological fields. Herein, we have investigated on the dielectric response and ac conductance behaviour of 1 wt% iron oxide-based ILMFs synthesized using pyridinium-based ILs viz., 1-Butyl-4-methylpyridinium tetrafuoroborate (A), 1-Butyl-4-methylpyridinium chloride (B), 1-Butyl-4-methylpyridinium bromide (C) and 1-Butylpyridinium bromide (D), and having variable stability. The dielectric permittivity exhibited a strong correlation with temperature and frequency, especially at low frequency ranges. Havriliak-Negami (H-N) function was plotted for all the four ILMFs which demonstrated a complex dielectric behaviour. The complex dielectric responses (in the range between 10−1–107 Hz) of these ILMFs at various frequencies and temperatures showed two relaxation processes following either Debye or non-Debye nature. The ILMF synthesized in B and D were the stablest. In B, two relaxation processes at 104 Hz and 6 × 102 Hz were observed (at 373.15 K), the temperature dependence being much stronger for the second process. Cole-Cole processes are observable in both relaxations. α parameters varied in the range 0.8 – 1.0 and 0.62 – 0.9 for first and second relaxation process respectively and β parameter equal to 1 at all temperature range for both relaxation processes. In ILMF synthesized using D, Debye relaxation with two relaxation processes were observed closer at 9.1 × 103 Hz and 1.1 × 103 Hz. All the α and β parameters were 1 or 0.99 indicating same relaxation time for all molecules. With D having higher anion-cation interaction energy, Debye process could be observed. The alternating current (AC) conductance of these ILMFs tends to increase with increase in temperature as well as frequency of applied field till 105 Hz after which it decreases.

Palladium nanoparticles supported on ionic liquid and glucosamine-modified magnetic iron oxide as a catalyst in reduction reactions

A magnetic nanocomposite comprising imidazolium ionic liquid and glucosamine is successfully synthesized and used for stabilization of Pd nanoparticles. This new material, Fe3O4@SiO2@IL/GA-Pd, is fully characterized and applied as a catalyst in the reduction of nitroaromatic compounds to desired amines at room temperature. Also, the reductive degradation of organic dyes such as methylene blue (MB), methyl orange (MO), and rhodamine B (RhB) is studied and compared with another previous publications. The survey of the stabilization of the palladium catalytic entities is described demonstrating the separation ability and recycling of them. In addition, TEM, XRD, and VSM analyses of the recycled catalyst confirmed its stability.

Size evolution during laser-ignited single iron particle combustion

To further our understanding of iron particle combustion, especially in the liquid state, insitu optical measurements are performed for the size evolution and temperature of laser-ignited iron particles in a narrow size range around 45–55μ m. The particle size evolution is monitored by a high-speed shadowgraphy system, and the particle temperature is probed using a two-color pyrometer synchronized with the shadowgraphy system. Before a particle reaches the peak temperature, its diameter grows linearly with elapsed time. Near the peak temperature, three types of particle size behavior are detected, namely, smooth transition, micro-explosion, and rapid inflation. For particles with smooth transition, the size and temperature reach the maximum values at the same time, and thereafter the size remains constant, while the temperature drops until rapid solidification of the iron oxide droplet. The micro-explosion and rapid inflation clearly indicate towards a quick gas release inside the particle. The ambient oxygen concentration has a strong effect on the growth rate of the particle size before the peak temperature but no influence on the final particle size. The measured relative particle diameter at the peak temperature suggests that iron has been fully oxidized and the degree of oxidation could be higher than FeO. At the onset of solidification, gas release occurs again, resulting in a second inflation or burst of already inflated particles. This suggests that the oxygen dissolved in the liquid iron oxide is at least more than needed to form solid Fe3O4, and the solidification process is accompanied with gaseous oxygen release via the phase transition: L2 ⟶ Fe3O4(s) + O2(g) at 1855 K, where L2 represents liquid iron oxide with dissolved excess oxygen.

Temperature and phase transitions of laser-ignited single iron particle

The combustion behavior of single laser-ignited iron particles is investigated. Transient particle radiant intensities at 850 nm and 950 nm are measured by post-processing recorded high-speed camera images using an in-house developed particle tracking program. Then, the time-resolved particle temperature is obtained based on two-color pyrometry. A plateau-like stage shortly after the ignition is repeatedly observed, and identified as iron particle melting by the measured temperature and the estimated melting time. Besides, an abrupt brightness jump near the end of combustion is observed for most burning particles, while a small portion of the particles (< 10%) show a second plateau-like stage instead. The particle temperature right after the brightness jump (1880±70 K) is almost identical to that during the second plateau-like stage. This temperature corresponds to two phase-change temperatures in the Fe-O phase diagram: i) L2 <=> Fe3O4 (s) at 1869 K (congruent melting) and ii) L2 <=> Fe3O4 (s) + O2 (g) at 1855 K (eutectic reaction), where L2 represents a liquid iron oxide. Based on this, the presence of the brightness jump (spear point) is explained by a sudden solidification of supercooled iron oxide droplets with an atomic O/Fe ratio larger than or close to 4/3. Particles’ near-peak temperatures are also measured based on time-integrated spectra. The results indicate that the near-peak temperature increases first fast and then slowly with an increase of oxygen concentration. At higher oxygen concentrations, smaller particles have a slightly lower temperature. The effect of particle size on the near-peak temperature is negligible at lower oxygen concentrations due to weaker radiation. The morphology of combusted particles is examined by micrography. Some burned particles appear as hollow thin-shell spheres at all adopted oxygen concentrations. Additionally, nano oxides are found at 13–51% oxygen concentrations. Less traces of nano oxides were observed at reduced oxygen concentrations. The nano-oxide formation mechanisms are analyzed based on thermochemical equilibrium calculations.

Redox-structure dependence of molten iron oxides

The atomic structural arrangements of liquid iron oxides affect the thermophysical and thermodynamic properties associated with the steelmaking process and magma flows. Here, the structures of stable and supercooled iron oxide melts have been investigated as a function of oxygen fugacity and temperature, using x-ray diffraction and aerodynamic levitation with laser heating. Total x-ray structure factors and their corresponding pair distribution functions were measured for temperatures ranging from 1973 K in the stable melt, to 1573 K in the deeply supercooled liquid region, over a wide range of oxygen partial pressures. Empirical potential structure refinement yields average Fe–O coordination numbers ranging from ~4.5 to ~5 over the region FeO to Fe2O3, significantly lower than most existing reports. Ferric iron is dominated by FeO4, FeO5 and FeO6 units in the oxygen rich melt. For ferrous iron under reducing conditions FeO4 and FeO5 units dominate, in stark contrast to crystalline FeO.

Magnetic and Conductive Liquid Metal Gels.

Liquid metals are fast becoming a new class of universal and frictionless additives for the development of multifunctional soft and flexible materials. Herein, nanodroplets of eutectic gallium-indium alloy, which is liquid at room temperature, were used as a platform for the formulation of electrically conductive and magnetically responsive gels with the incorporation of Fe3O4 nanoparticles. The nanoadditives were prepared in situ within a water-based solution of polyvinyl alcohol. A borax cross-linking reaction was then performed to yield multifunctional flexible and self-healing gels. The physicochemical properties and changes in the nanoadditives at each step of the gel preparation method were characterized. Oxidation and complexation reactions between the liquid metal and iron oxide nanoadditives were observed. A mixture of nanosized functional magnetic Fe3O4/Fe2O3 and In-Fe oxide complexes was found to enable the magnetic susceptibility of the gels. The mechanical and self-healing properties of the gels were assessed, and finally, this flexible and multifunctional material was used as an electronic switch via remote magnetic actuation. The developed conductive and magnetic gels demonstrate great potential for the design of soft electronic systems.

Measurement of Interfacial Tension between Liquid Iron and Molten Oxides under Microgravity in International Space Station

Measurement of Interfacial Tension between Liquid Iron and Molten Oxides under Microgravity in International Space Station

Electro-optic switching and memory effect in suspension of ferroelectric liquid crystal and iron oxide nanoparticles

In this work, impact of dispersion of iron oxide nanoparticles (Fe2O3 NPs) into ferroelectric liquid crystal (FLC) SCE-13 mixture on the electro-optical and dielectric properties has been studied. It has been found that the dispersion of Fe2O3 NPs in host FLC matrix exhibits pronounced influence on response time, spontaneous polarization, rotational viscosity and voltage required for switching the FLC molecules. Also dispersed system shows memory effect as confirmed by the optical texture and dielectric permittivity studies. Effort has been made to explain the experimental results as for as possible.

Thermodynamic of Liquid Iron Ore Reduction by Hydrogen Thermal Plasma

The production of iron using hydrogen as a reducing agent is an alternative to conventional iron- and steel-making processes, with an associated decrease in CO2 emissions. Hydrogen plasma smelting reduction (HPSR) of iron ore is the process of using hydrogen in a plasma state to reduce iron oxides. A hydrogen plasma arc is generated between a hollow graphite electrode and liquid iron oxide. In the present study, the thermodynamics of hydrogen thermal plasma and the reduction of iron oxide using hydrogen at plasma temperatures were studied. Thermodynamics calculations show that hydrogen at high temperatures is atomized, ionized, or excited. The Gibbs free energy changes of iron oxide reductions indicate that activated hydrogen particles are stronger reducing agents than molecular hydrogen. Temperature is the main influencing parameter on the atomization and ionization degree of hydrogen particles. Therefore, to increase the hydrogen ionization degree and, consequently, increase of the reduction rate of iron ore particles, the reduction reactions should take place in the plasma arc zone due to the high temperature of the plasma arc in HPSR. Moreover, the solubility of hydrogen in slag and molten metal are studied and the sequence of hematite reduction reactions is presented.

Experimental and Theoretical Analysis of Foaming in Diethanolamine‐Sour Gas Contactors

AbstractFoaming and foam stability of impure aqueous diethanolamine (DEA) solution were evaluated. The impurities used in the experiments were gas oil, normal hexane, iron oxides, and bicine. Bikerman's method was selected to study the foaming phenomenon. A predetermined quantity of impurity was added to aqueous DEA solution and pure CO2 was allowed to flow into the solution with a constant flow rate which resulted in the formation of a height of foam bubbles on the gas‐liquid interface. At the equilibrium height of the foam, the foaming index of the impure solutions was calculated for different impurities and compared. The shrinking speed of the foam and the foam half‐life were recorded as foam stability parameters. The presence of liquid hydrocarbons and iron oxide in DEA solution intensified solution foaming more than other impurities. To predict the parameters influencing foam stability, a mathematical model was developed.

Template-Free Synthesis of Hollow/Porous Organosilica-Fe3O4 Hybrid Nanocapsules toward Magnetic Resonance Imaging-Guided High-Intensity Focused Ultrasound Therapy.

Entirely differing from the common templating-based multistep strategy for fabricating multifunctional hollow mesoporous silica nanoparticles (HMSN), a facile and template-free synthetic strategy has been established to construct a unique hollow/mesoporous organosilica nanocapsule (OSNC) concurrently encapsulating both isopentyl acetate (PeA) liquid and superparamagnetic iron oxides inside (denoted as PeA@OSNC). This novel material exhibits ultrasmall and uniform particle size (∼82 nm), high surface area (∼534 m2·g-1), and excellent colloidal stability in aqueous solution. The oil-phase PeA with relatively low boiling point (142 °C) and high volatility not only plays a crucial role in formation of a large hollow cavity from the viewpoint of structural design but also enables the PeA@OSNC to act as an efficient enhancement agent in high-intensity focused ultrasound (HIFU) therapy. Moreover, the unique satellite-like distribution of Fe3O4 nanoparticles (NP) on the organosilica shell offered excellent magnetic resonance imaging (MRI) contrast capability of PeA@OSNC in vitro and in vivo. More importantly, such a novel theranostic agent has favorable biosafety, which is very promising for future clinical application in MRI-guided HIFU therapy.

The origins of I‐type spherules and the atmospheric entry of iron micrometeoroids

AbstractThe Earth's extraterrestrial dust flux includes a wide variety of dust particles that include FeNi metallic grains. During their atmospheric entry iron micrometeoroids melt and oxidize to form cosmic spherules termed I‐type spherules. These particles are chemically resistant and readily collected by magnetic separation and are thus the most likely micrometeorites to be recovered from modern and ancient sediments. Understanding their behavior during atmospheric entry is crucial in constraining their abundance relative to other particle types and the nature of the zodiacal dust population at 1 AU. This article presents numerical simulations of the atmospheric entry heating of iron meteoroids to investigate the abundance and nature of these materials. The results indicate that iron micrometeoroids experience peak temperatures 300–800 K higher than silicate particles explaining the rarity of unmelted iron particles which can only be present at sizes of &lt;50 μm. The lower evaporation rates of liquid iron oxide leads to greater survival of iron particles compared with silicates, which enhances their abundance among micrometeorites by a factor of 2. The abundance of I‐types is shown to be broadly consistent with the abundance and size of metal in ordinary chondrites and the current day flux of ordinary chondrite‐derived MMs arriving at Earth. Furthermore, carbonaceous asteroids and cometary dust are suggested to make negligible contributions to the I‐type spherule flux. Events involving such objects, therefore, cannot be recognized from I‐type spherule abundances in the geological record.

Two-dimensional dynamic fluid bowtie attenuators

Fluence field modulated (FFM) CT allows for improvements in image quality and dose reduction. To date, only one-dimensional modulators have been proposed, as the extension to two-dimensional (2-D) modulation is difficult with solid-metal attenuation-based fluence field modulated designs. This work proposes to use liquid and gas to attenuate the x-ray beam, as unlike solids, these materials can be arranged allowing for 2-D fluence modulation. The thickness of liquid and the pressure for a given path length of gas were determined that provided the same attenuation as 30cm of soft tissue at 80, 100, 120, and 140kV. Liquid iodine, zinc chloride, cerium chloride, erbium oxide, iron oxide, and gadolinium chloride were studied. Gaseous xenon, uranium hexafluoride, tungsten hexafluoride, and nickel tetracarbonyl were also studied. Additionally, we performed a proof-of-concept experiment using a 96 cell array in which the liquid thickness in each cell was adjusted manually. Liquid thickness varied as a function of kV and chemical composition, with erbium oxide allowing for the smallest thickness. For the gases, tungsten hexaflouride required the smallest pressure to compensate for 30cm of soft tissue. The 96 cell iodine attenuator allowed for a reduction in both dynamic range to the detector and scatter-to-primary ratio. For both liquids and gases, when k-edges were located within the diagnostic energy range used for imaging, the mean beam energy exhibited the smallest change with compensation amount. The thickness of liquids and the gas pressure seem logistically implementable within the space constraints of C-arm-based cone beam CT (CBCT) and diagnostic CT systems. The gas pressures also seem logistically implementable within the space and tube loading constraints of CBCT and diagnostic CT systems.

Inhibition of iron corrosion in high temperature stagnant liquid lead: A molecular dynamics study

Corrosion property of iron in high temperature stagnant liquid lead has been studied using molecular dynamics method. The method was used to predict the limit values of the injected oxygen into the liquid lead for maximum corrosion inhibition of iron. It is from experimental results, in order to inhibit the corrosion at possible lowest rate then a stable self-healing protective iron oxide layer should be developed at the surface of steel continuously. In this research we investigated the iron corrosion and it can be predicted that the protective oxide layer may be formed by injecting oxygen within the range of 5.35×10−2wt% to 8.95×10−2wt% (for observed temperature 750°C). The oxygen 5.35×10−2wt% is the lower limit to prevent high dissolution of iron while the oxygen content of 8.95×10−2wt% is the upper limit to avoid high precipitation of lead oxide. We also guess that effect of oxygen injection into liquid lead creates a thin oxygen barrier that separating the liquid lead and iron oxides from direct interaction. The iron oxides layer and oxygen barrier then may be regarded as double corrosion inhibition.

Ferric-ferrous ratio in liquid iron oxides: Analysis and applications to natural basaltic melts

Experimental data on the proportions of ferrous and ferric iron in pure liquid oxides (Darken and Gurry, 1946) were used to test different redox models. The obtained inferences were used to evaluate possible problems in describing the dependence of Fe3+/Fe2+ on oxygen fugacity in natural basaltic melts.

Interfacial Properties Prediction of Liquid Iron-Si Inclusion-MgO Refractory

A thermodynamic model for the prediction of interfacial tension of liquid iron, inclusion and solid oxide substrate/refractory was evaluated. The combined Good’s and Young’s equations were used for high temperature liquid metal-solid oxide substrate-inclusion system to evaluate the interfacial tensions. The study predicts the liquid silicon (as model inclusion/impurity) adherence on the solid oxide substrate/refractory (MgO) in a liquid iron melt. The calculated results for interfacial tension between liquid iron-MgO values decreased from 1798 to 1026 ergs/cm2 as the temperature increases from 1823 to 1933 K, respectively. The Gibbs energy of adhesion for liquid silicon-MgO substrate was calculated shows that silicon adhesion to MgO substrate increases with increasing surface tension of liquid Fe/MgO and with decreasing temperature.