Liquid Feed Research Articles

A multiscale investigation on protein addition toward steering agglomeration and yield in spray drying

The positive effect of protein drying aids that reduce the stickiness of sugar-rich products on the spray drying yield is known. However, as agglomeration also depends on stickiness, one can expect an effect of these drying aids on interparticle collisions. Therefore, the effect of protein addition to maltodextrin systems on agglomeration and yield in spray drying was investigated using single droplet drying and pilot-scale spray drying experiments. Single droplet drying was used to compare the sticking regimes of whey and pea proteins at different concentrations. Adding protein increased the chance of creating agglomerates upon forced collisions between a drying droplet and a glass bead. This was reflected in an increased fraction of agglomerated particles in pilot-scale experiments with injection of fines. Pea protein decreased the fraction of non-agglomerated primary particles from 38% to 22% when the protein content in the liquid feed was 50 g/kg dry basis. In pilot-scale spray drying, protein addition improved the yield. Industrially, these results can be used to steer formulations regarding agglomeration and yield.

New Insights on the Burst Release Kinetics of Spray-Dried PLGA Microspheres.

Spray drying is one of the leading manufacturing methods for active pharmaceutical ingredients (APIs) owing to its rapid, single-step, and cost-effective nature. It also has the capacity to generate microspheres capable of controlled release of APIs including biomolecules and vaccines. However, one of the key challenges of spray-dried formulations especially with poly(lactic-co-glycolic acid) (PLGA)-based controlled-release injectables is burst release, where a significant fraction of the API is released prematurely within a short period of time following administration, leading to detrimental impact on the performance and quality of end products. This study uses a model API, bovine serum albumin (BSA) protein, to identify the sources of burst release that may affect the kinetics and performance of long-acting injectable microsphere formulations. Spray-dried microspheres with various formulations (i.e., variable BSA/PLGA ratios) were characterized in terms of their morphology, particle size, surface area, thermal properties, moisture content, as well as chemical compositions and their distributions to investigate the impact of spray drying on the burst release phenomenon. The results suggest that a relatively high initial release (85%) observed is mainly attributed to the protein distribution close to the particle surface. Morphology analysis provided evidence that the microspheres retained their spherical structure during the burst release phase. X-ray photoelectron spectroscopy, hard X-ray photoelectron spectroscopy, and argon cluster sputtering-assisted time-of-flight secondary ion mass spectrometry analysis suggest an enrichment of PLGA on particle surfaces with buried BSA protein. The statistically significant difference in particle size and surface area between three different formulations may be responsible for an initial variation in release but did not seem to alter the overall burst release profile. Considering the suggested source of burst release, the two-fluid spray-drying method, characterized by a single liquid feed delivering a preprepared emulsion, generated matrix-type microspheres with a surface layer of PLGA, as evidenced by surface analysis. The PLGA surface layer proved to be prone to degradation and pore formation, allowing for faster diffusion of BSA out of the microspheres, resulting in a burst release. Increasing the polymer concentration did not seem to halt this process.

Role of Ti-6Al-4V addition in modulating crack sensitivity, solidification microstructure and mechanical properties of laser powder bed fused γ-TiAl alloys

Solidification cracking is still the primary challenge for laser powder bed fusion (LPBF) without high-temperature preheating of γ-TiAl alloys. Circumventing the peritectic reaction and promoting β-solidification by adding the β-stablizing elements have been proved to be an effective way to suppressing the crack formation. In this work, we attempted a more economic method to realize β-solidification via the addition of Ti-6Al-4V (TC4) pre-alloyed powder. The results showed that the TC4 addition successfully changed the solidification path from L→L+β→L+α→α→α+γ→α2+γ to L→L+β→β→α+β→α2+β/B2. As a result, the solidified microstructure was mainly comprised of primary α2 phase and small amount of retained β/B2 (8.5 %) phase distributed along the molten pool boundary. What's more important was that the TC4 addition led to a 44.6 % decrease in crack density. Contributions to low hot cracking sensitivity were found to mainly origin from the relatively lower cooling rate, higher fraction of low-angle grain boundaries (LAGBs) and smaller dendrite coalescence undercooling induced by the TC4 addition. Besides, the smaller temperature interval (10.63K) in the final solidification stage (0.90<fs < 0.94) for the TC4/TiAl alloy was also conducive to facilitate the liquid feeding and dendrite coalescence.

Case-control study on associations of hemorrhagic bowel syndrome in swine with feed characteristics and intestinal pathogens

Haemorrhagic bowel syndrome (HBS) is one of the most common causes of death in fattening pigs worldwide. The objective of this descriptive study was to systematically assess predictors or causal components for the appearance of HBS using case farms (mortality rate caused by HBS ≥ 1.5%) in comparison with control farms (mortality rate caused by HBS ≤ 0.25%), focusing on feed ingredients, feed quality and size, and gastrointestinal pathogens. The inclusion of sugar beet as a feed component in liquid feeding systems was found to be associated (p = 0.03) with farms identified as HBS cases. Another predictive or causal factor found for liquid feeding systems, but only for those using meal, was particle size. A higher percentage of small particles (< 2 mm) in the meal was associated with a higher risk of being an HBS case farm (p = 0.02), while no relevant association was detected for the use of pellets. Sugar beet in the diet was also associated with the incidence of HBS.The microbial quality of the feed in dry feeding systems, specifically the number of total aerobes at the first and last outlet tubes, was associated with a higher incidence of HBS (p = 0.03). Faecal sample analysis showed a difference (p < 0.05) in the prevalence of B. pilosicoli in the herd category (case vs. control herd). In this descriptive study, five predictive or causal factors were identified for an HBS farm with a mortality rate due to HBS ≥ 1.5%. These included the number of aerobes in dry matter samples from the first and last feeders, the particle diameter of the meal used in liquid feeding systems and sugar beet as a component of liquid feeding rations, and the presence of B. pilosicoli as an infectious agent at animal level. Relevant associations reinforce the findings of the previously published Swiss study that HBS is a multifactorial syndrome involving different aspects of pig production and cannot be attributed to a single cause. Further studies are needed to develop evidenced based causal models for HBS in swine.

ADAM8 promotes alcoholic liver fibrosis through the MAPK signaling pathway

The effect and molecular regulatory mechanism of A Disintegrin and Metalloproteinase 8 (ADAM8) were explored in alcoholic liver fibrosis (ALF). C57BL/6N male mice were randomly divided into control, alcohol, and ADAM8-sgRNA3 plasmid groups. The control group received control liquid diet, while the alcohol and ADAM8-sgRNA3 plasmid groups were given alcohol liquid feed diet combined with ethanol gavage treatment for 8 weeks to induce ALF modeling. In addition, the ADAM8-sgRNA3 plasmid group was injected with the effective ADAM8-sgRNA3 plasmid, while the alcohol and control group mice were injected with an equivalent amount of physiological saline. LX-2 human hepatic stellate cells were divided into control, alcohol, si-ADAM8-2, and si-ADAM8-NC groups and induced for 48 h for model establishment in vitro. Serological detection, pathological staining, Western blotting, qRT-PCR and CCK8 assay were performed for experiments. Compared with the alcohol group, ADAM8 mRNA, protein and, positive area rate, serological indicators, pathological changes, and the expression of liver fibrosis marker and MAPK signaling pathway-related factors in the ADAM8-sgRNA3 plasmid group significantly decreased in vivo. Compared with the alcohol group, ADAM8 mRNA and protein expression, cell viability, and the expression of liver fibrosis markers and MAPK signaling pathway-related factors (p-ERK1/2, PCNA, Bcl-2, p-c-Jun, TGFβ1, p–p38 MAPK and HSP27) reduced significantly in the si-ADAM8-2 group. Therefore, ADAM8 promotes ALF through the MAPK signaling pathway, a promising target for treating ALF.

Effectiveness of Early Feeding versus Conventional Protocol after Stoma Reversal in Adult Surgical Practices.

To compare the effectiveness of early feeding and conventional feeding protocol after stoma reversal in adult surgical practices. Randomised controlled trial. Place and Duration of the Study: Department of General Surgery, District Headquarters Hospital Mardan, Pakistan, from January 2020 to July 2022. A total of 72 patients enrolled in the surgical unit for stoma reversal were included in this study. After applying the exclusion criteria, 68 patients were randomised in two equal groups of 34 patients each. In Group A, patients were allowed oral liquid feed within 24 hours after surgery while in Group B oral liquid feed was allowed after 72 to 96 hours when the nasogastric tube was removed and bowel functions were returned. Efficacy, safety, and tolerability were evaluated from outcomes such as postoperative ileus, anastomosis leakage, infection of the wound, and length of hospital stay. The age range in this study was from 18 to 43 years with mean ± SD of 31.602 ± 6.75 years. There were 41 (60.29%) males while 27 (39.71%) females in this study and the male population was dominant in both groups. The results were significantly in favour of Group A, where 28 (82.35%) patients did not have postoperative ileus compared to 17 (50%) patients in Group B (p = 0.004). Wound healing was also significantly better in Group A compared to Group B, where 30 (88.23%) patients had no wound infection compared to 21 (61.76%), respectively (p = 0.001). There was no difference between both groups regarding anastomotic leakage. Length of hospital stay was significantly shorter in Group A (3.117 ± 0.87 days) compared to Group B (5.617 ± 1.43 days) (p = 0.001). Early feeding after stoma reversal is effective, minimises the postoperative complications, and leads to shortening of hospital stay in adult surgical practices. Anastomosis leakage, Early feeding, Length of hospital stay, Stoma reversal.

Ferromagnetic nanotracers based on Fe and Co oxides: synthesis and their role in assessing the quality of mixing liquid feeds

Ensuring homogeneity of the feed mixing is crucial for animal health and productivity. The growing complexity of feed formulations increases the need for uniform mixtures, particularly for young animals, where balanced feed significantly affects growth and consumption. Ferromagnetic microtracers, developed by MicroTracers Inc., are used to monitor mixing uniformity in dry feed production. These microtracers, including iron-based types, are effective due to their magnetic properties, facilitating detection, and separation. However, they are less suitable for liquid feeds, leading to the development of magnetic nanotracers based on the iron oxide for liquid feed applications. Nanoparticle Tracking Analysis (NTA) is used to measure the size and distribution of nanoparticles in liquid feeds, ensuring thus effective mixing. The stability and uniform distribution of magnetic nanoparticles are crucial, with various surfactants, such as dimethylamine salt of oleic acid (DMAOA) and ammonium oleate, influencing particle size and aggregation. DMAOA provides better dispersion and stability, essential for quality control in feed production. The concentration of cobalt in nanoparticles FexCoyOz was determined by a modified spectrophotometric method.

Comparing Low-Dose Carvedilol Continuous Manufacturing by Solid and Liquid Feeding in Self-Emulsifying Delivery Systems via Hot Melt EXtrusion (SEDEX)

Background/Objectives: This study compared two pilot scale continuous manufacturing methods of solid self-emulsifying drug delivery systems (SEDDSs) via hot melt extrusion (HME). Methods: A model poorly water-soluble drug carvedilol in low dose (0.5–1.0% w/w) was processed in HME either in a conventional powder form or pre-dissolved in the liquid SEDDS. Results: HME yielded a processable final product with up to 20% w/w SEDDS. Addition of carvedilol powder resulted in a non-homogeneous drug distribution in the extrudates, whereas a homogeneous drug distribution was observed in pre-dissolved carvedilol. SEDDSs were shown to have a plasticizing effect, reducing the HME process torque up to 50%. Compatibility between excipients and carvedilol in the studied ratios after HME was confirmed via DSC and WAXS, demonstrating their amorphous form. Solid SEDDSs with Kollidon® VA64 self-emulsified in aqueous medium within 15 min with mean droplet sizes 150–200 nm and were independent of the medium temperature, whereas reconstitution of Soluplus® took over 60 min and mean droplet size increased 2-fold from 70 nm to 150 nm after temperature increased from 25 °C to 37 °C, indicating emulsion phase inversion at cloud point. Conclusions: In conclusion, using Kollidon® VA64 and pre-dissolved carvedilol in SEDDS has shown to yield a stabile HME process with a homogenous carvedilol content in the extrudate.

A Thermodynamic Analysis of a Proton Exchange Membrane Electrolyzer

A thermodynamic, first law analysis was conducted to understand the temperature of a proton exchange membrane electrolyzer when operated at a constant voltage and feed water flow rate. When using the electrolyzer voltage, current, liquid water feed rate and temperature, the electrolyzer operating temperature can be calculated. Heat losses can also be accounted for but are currently neglected. Carpet plots show the resulting electrolyzer temperature under varying conditions. The calculated temperatures are in very good agreement with measurements conducted in our laboratories.

A Thermodynamic Analysis of a Proton Exchange Membrane Electrolyzer

A thermodynamic, first law analysis was conducted to understand the temperature of a proton exchange membrane electrolyzer when operated at a constant voltage and feed water flow rate. When using the electrolyzer voltage, current, liquid water feed rate and temperature, the electrolyzer operating temperature can be calculated. Heat losses can also be accounted for but are currently neglected. Carpet plots show the resulting electrolyzer temperature under varying conditions. The calculated temperatures are in very good agreement with measurements conducted in our laboratories.

Treatment of gaseous toluene in an anoxic hybrid bioreactor: Optimization using response surface methodology

This study focuses on treating gaseous toluene emissions from chemical and petrochemical industries using an anoxic hybrid bioreactor (AnHBR) and optimizing the process using response surface methodology (RSM). By varying the gas flow rate (0.05–0.25 LPM) of toluene, the gas residence time (GRT) within the AnHBR ranged from 0.53 to 2.67 h, resulting in an inlet loading rate (ILR) between 0.36 to 14.33 g/m3 h. Simultaneously, the hydraulic retention time (HRT) of the liquid feed was varied from 24 to 72 h in the AnHBR. The operating parameters were varied to determine the optimal combination to achieve the maximum toluene removal, which remained above 96% throughout the operation. At the optimized combinations (flow rate: 0.15 LPM, GRT: 0.89 h, and HRT: 48 h) in AnHBR, toluene removal reached ∼99%, with end products generated consisting of 1.8% CO2 and 92.9% N2 gas. Metagenomics analysis revealed a dominance of toluene degraders (∼38%), highlighting their potential to degrade toluene in the AnHBR. The RSM enhanced toluene treatment in the AnHBR, demonstrating robustness in handling high pollutant loads and its potential for industrial applications.

Two-stage microreactor with intensely swirling flows: Comparison of three methods of liquids feeding

A two-stage microreactor with intensely swirling flows (MRISF-2) allows to perform effectively two subsequent reactions in synthesis of nanosized particles. Micromixing quality plays crucial role in ultrafast co-precipitation reactions, and depends both on the specific energy dissipation rate and on the geometry of the reactor as well as the solutions feeding manner. Solutions in MRISF-2 could be supplied by different ways: through the upper and/or lower tangential inlet pipes and through the central (axial) inlet pipe. This paper is aimed to compare experimentally and numerically three ways of liquid solutions feeding in MRISF-2 with objective to find the conditions of the highest specific energy dissipation rate. The best method of solutions supplying was found experimentally and confirmed numerically: one solution is supplied tangentially, the other through the central inlet pipe. The average specific energy dissipation rate for this method is 1.7 and 6.0 times higher compared to supply through two upper tangential inlet pipes and upper + lower tangential inlet pipes, respectively. This advantage was confirmed by measurements of segregation index Xs by use of iodide-iodate reaction technique. Good agreement between experimental and numerical simulation results for energy dissipation rate was found for all studied cases.

Effect of in-situ forging assisted squeeze casting on the forming quality and mechanical properties of automobile control arm

The squeeze casting technique offers promising prospects for a wide range of applications, as it provides an effective solution to address the challenges associated with the poor casting performance of wrought aluminum alloys. In this paper, we implemented in-situ forging assisted squeeze casting (IFSC) to form an automobile control arm using a high-strength Al–Zn–Mg–Cu alloy modified with Zr and Er. The solidification defects, microstructures, and mechanical properties of the part were investigated under different pressures and in-situ forging using various analytical techniques. With the increase of squeezing pressure from 0 MPa to 120 MPa, the ultimate tensile strength (UTS) of the sample increases from 500 MPa to 593.3 MPa, and the elongation is 4.35 %. After in-situ forging, the tensile strength of the sample is 600.9 MPa and the elongation is 5.59 %. UTS is comparable to squeeze casting, but the elongation is increased by 28.5 %. The results indicate that increasing the forming pressure enhances the surface quality of the parts and reduces the solidification defects. In addition, increasing the forming pressure not only refines the grain but also improves the grain morphology and enhances the uniformity of the structure. The squeezing pressure can enhance the contact between the alloy melt and the mold, increasing the metal's cooling rate and promoting nucleation for grain refinement. In-situ forging further facilitates liquid phase feeding, reduces alloy defects, and improves the overall mechanical properties.

Single feed droplet–catalyst particle collision in a liquid containing gas–solid fluidized bed to convert fructose to value-added chemicals

Carbohydrates, comprising C6 sugars, dehydrate to form furfural (FUR) and 5- hydroxymethyl furfural (HMF). HMF is an intermediate for value-added specialty chemicals like 2,5-diformyl furan (DFF) and 2,5-furandi carboxylic acid, a monomer for polyethylene furaonate. Atomizing sugar solutions into catalytic fluidized beds operating beyond the caramelization temperature, Tcarm, accelerates reaction rates while avoiding humins, which are color forming agents characteristic of liquid phase processes. However, droplets partially coat particles in the spray zone and agglomerate due to liquid cohesive forces, which reduces heat transfer rates at the micro-scale and degrades reaction rates at the macro-scale. Here, we developed a CFD model to study the collision between a single feed droplet and a catalytic particle above Tcarm. We focused on evaluating the evaporation rate and heat transfer between the droplet and particle to promote vaporization the liquid feed, and assessing the impact of bed temperature, liquid feed rate, and superficial gas velocity. The highest DFF and furfural selectivity obtained are 17% and 24%, respectively, and these values are correlated to the maximum coke formation and agglomeration of 0.6% and 12g. However, the corresponding heat transfer and mass transfer are among the lowest values of 40% and 0.5W.

Personalization of lipid-based oral dosage forms via filament-based 3D-printing

While filament-based 3D-printing (3DP) is the most utilized 3DP technology in the pharmaceutical field, it has not been demonstrated for processing of drug-loaded lipid-based formulations. This work exploits hexa-glycerol ester of palmitic acid (Pg6-C16-P) as an advanced lipid material, loaded with felodipine as a poorly soluble model drug, for fabricating novel oral solid dosage forms (OSDFs) via filament-based 3D-printing. After material melt-blending, the formulation was extruded using the liquid feeding approach to obtain a mechanically manageable, and hence 3D-printable, drug-loaded lipid filament. The fabrication of geometries with variable infill densities was demonstrated. The extent of infill density was found to significantly impact the optimal printing parameters required to achieve the desired shape. The solid-state analysis confirmed the amorphous state of felodipine after 3DP. The release rate of the drug was studied via in vitro dissolution test and showed to be tunable based on the tablet geometry. It was also possible to tailor the design of the dosage form to perform similarly to a commercial product. The formulation was evidenced as safe via in vitro toxicity studies with improved felodipine solubility. This study establishes filament-based 3DP as an alternative platform viable for fabricating advanced lipid-based OSDFs, and concurrently, promotes Pg6-C16-P as a promising and high performing 3DP lipid material for drug delivery.

Fabrication of high-performance pervaporation desalination composite membranes with study of its acid-base stability

In the process of industrial production will produce a lot of acid and alkaline waste liquid, how to effectively treat acid and alkali waste liquid is an important topic at present. At present, there are some problems about the treatment of acid and alkali waste liquid, such as large investment, complicated process and low efficiency. Pervaporation has the characteristics of mild operating conditions and no influence of osmotic pressure threshold, so it has great application potential in the concentration, reuse and reduction of acid and alkali waste liquid. However, at present, conventional pervaporation dense membrane materials cannot maintain long-term stability in strong acid and alkali environment, in order to achieve this performance, we use perfluorosulfonic acid resin with good acid and alkali resistance as the dense layer substrate. PFSA/PTFE/PP composite membrane was prepared by spraying process, and the final prepared composite membrane had a pure water flux of 45 ± 1.2 kg/(m2∙h) at 70 ℃. The acid and alkali resistance of the intrinsic membrane and the composite membrane was evaluated, and it was found that the feed liquid was concentrated to 20 wt% after 19 h long concentration operation at 70℃ and starting liquid was 5 wt% H2SO4 and 5 wt% NaOH. The retention rate of acid and alkali can be maintained above 99.9 %. During the concentration of H2SO4 solution, the dense layer structure is affected, and the pure water flux of the composite membrane is reduced, eventually maintaining around 32 kg/(m2∙h). In the process of concentrating NaOH solution, the pure water flux of the composite membrane increased first and then decreased, and the final pure water flux of the membrane remained near 40 kg/(m2∙h).

Effects of wheat-based fermented liquid feed on growth performance, nutrient digestibility, gut microbiota, intestinal morphology, and barrier function in grower-finisher pigs.

Fermented liquid feed (FLF) can improve dietary nutrient absorption levels, degrade anti-nutrient factors in diets, and increase beneficial bacteria abundance in animal guts. However, few systematic studies have been conducted on WFLF in pigs. The present study evaluates the effects of WFLF on the growth performance, nutrient digestibility, gastric volume, intestinal morphology, intestinal health, intestinal barrier function, serum biochemical immunity, gut microbiota, and intestinal microbial diversity of grower-finisher pigs. In total, 80 weaned pigs were randomly allocated to two treatment groups based on their initial body weight: a basal diet with pellet dry feeding (CON) and a basal diet with wheat-based fermented liquid feed (WFLF), with four replicate pens per group. The experiment lasted 82 d. Compared with CON pigs, those fed WFLF were heavier significantly at 60-82 d and had significantly higher average daily feed intake, average daily gain, and gain: feed ratio at 60-82 d and 1-82 d. WFLF pigs had significantly greater jejunum, total tract, and ileal digestibility for all nutrients and amino acids, excluding arginine, than CON pigs. WFLF intake influenced villus height, villus height: crypt depth ratio of the anterior segment of the jejunum(A-jejunum), crypt depth, and redox potential of the posterior segment of the jejunum (P-jejunum) while significantly affecting body weight. Additionally, FLF improved gastric capacity significantly. Furthermore, mRNA expression of occludin and claudin-1 in the mucosa of the ileum and jejunum was significantly higher in WFLF pigs than in CON pigs. WFLF increased serum concentrations of alanine transaminase and reduced low-density lipoprotein cholesterol, total cholesterol, and total bile acid content. The alpha diversity (Shannon and Simpson indices) in the stomachs of WFLF pigs was significantly higher than in CON pigs. Microbial diversity in the stomach, ileum, and cecum, as well as the abundance of lactic acid bacteria, were increased in WFLF pigs compared to CON pigs. In conclusion, WFLF intake may positively influence intestinal ecology by improving digestive tract structure, upregulating intestinal barrier-related genes, and improving intestinal morphology to enhance intestinal digestive function and health. Collectively, the present study shows that WFLF intake can increase growth performance while maintaining beneficial nutrient digestibility in grower-finisher pigs.

French nuclear glass synthesis: Focus on liquid waste dissolution kinetics

In France, high-level nuclear wastes are confined in glass using a calcination-vitrification process. The waste can also be vitrified by liquid feeding, which imply to add directly the liquid waste. In this study, we focus on nuclear waste vitrification process by direct liquid feeding in order to decipher the dissolution kinetics of the waste in the molten glass. We propose an experimental and analytical protocol to study the dissolution in the solid glass frit of the liquid waste dried beforehand during the glass melting process. This methodology allows to: i) identify the intermediate reaction phases which formed and dissolved during the process; ii) characterizes the evolution of waste element concentrations in the dried waste as a function of time and temperature on glass obtained after cooling; iii) define kinetic parameters relative to the process of intermediate reaction phases dissolution in the molten glass. The three main intermediate reaction phases formed and dissolved in function of temperature are Ca-REE (Rare Earth Elements)- silicate, Ce- oxide and Zr- oxide. At each temperature step (800 to 1200 °C) the evolution of REE (La, Ce, Nd and Pr) and Zr concentrations in the glass samples obtained after cooling shows a fast increase followed by a stabilization in time, which reflects the fast dissolution of the dried waste in the molten glass, i.e. the fast dissolution of intermediate reaction phases. The molten glass is completely homogeneous at classical synthesis temperature (1200 °C). A parameterization methodology of element concentration evolution as a function of time and temperature is proposed here in order to define the kinetic parameters corresponding to the dried waste dissolution (i.e. concentration at a given time t, maximal concentration at a given temperature, characteristic time and activation energy). The results show that the activation related to the formation and dissolution processes of the intermediate reaction phases, i.e. whether they constitute intermediate compounds formed in temperature by the interaction between the dried waste and the glass frit, and the phases formed without reacting with the glass frit, directly in the dried waste during heat treatment.

Dandelion inspired microparticles with highly efficient drug delivery to deep lung

Active pharmaceutical ingredient (API) embedded dry powder for inhalation (AeDPI) shows higher drug loading and delivery dose for directly treating various lung infections. Inspired by the dandelion, we propose a novel kind of AeDPI microparticle structure fabricated by spray freeze drying technology, which would potentially enhance the alveoli deposition efficiency. When inhaling, such microparticles are expected to be easily broken-up into fragments containing API that acts as ‘seed’ and could be delivered to alveoli aided by the low density ‘pappus’ composed of excipient. Herein, itraconazole (ITZ), a first-line drug for treating pulmonary aspergillosis, was selected as model API. TPGS, an amphiphilic surfactant, was used to achieve stable primary ITZ nanocrystal (INc) suspensions for spray freeze drying. A series of microparticles were prepared, and the dandelion-like structure was successfully achieved. The effects of feed liquid compositions and freezing parameters on the microparticle size, morphology, surface energy, crystal properties and in vitro aerosol performance were systematically investigated. The optimal sample (SF(-50)D-INc7Leu3-2) in one-way experiment showed the highest fine particle fraction of ∼ 68.96 % and extra fine particle fraction of ∼ 36.87 %, equivalently ∼ 4.60 mg and ∼ 2.46 mg could reach the lung and alveoli, respectively, when inhaling 10 mg dry powders. The response surface methodology (RSM) analysis provided the optimized design space for fabricating microparticles with higher deep lung deposition performance. This study demonstrates the advantages of AeDPI microparticle with dandelion-like structure on promoting the delivery efficiency of high-dose drug to the deep lung.

The effects of Bacillus subtilis spores and yeast cell wall supplementation on growth and health in Holstein dairy calves

The study aimed to assess the impact of Bacillus subtilis spores and yeast cell wall (YCW) on the performance and health of dairy calves during the milk-feeding period. Thirty female Holstein calves (birth body weight [BW] of 36.7 ± 4.81 kg) were randomly assigned to three treatments: Control (CTL, no additives), T1 (Bacillus subtilis spores), and T2 (Bacillus subtilis + YCW). Animals were individually housed with free access to water and commercial pellet starter. Calves received 8 L/d of pasteurized waste milk and were weaned at 63 d of age. The treatments (T1 and T2) were mixed into milk and administered daily from 3 to 63 d of age. Dry matter (DM) intake (from liquid and starter feed), fecal score, and rectal temperature were recorded daily. Additionally, heart girth was measured at 0, 15, 30, 45, and 60 d of age, and BW was measured at 0 and 60 d of age. Blood was sampled from the jugular vein at 0, 20, and 60 d of age for analysis of serum immunoglobulin G (IgG). There was treatment × time interaction (P = 0.04) for fecal consistency scores. Calves supplemented with Bacillus subtilis tended (χ2 test, P = 0.07) to have lower cases of diarrhea than other groups. T1 or T2 supplementations did not affect milk DM intake, starter DM intake, or total DM intake. Growth performance (BW at weaning and average daily gain) was similar between treatments. Dairy calves fed Bacillus subtilis plus YCW tended to have (P = 0.09) higher rectal temperature and had higher frequency (χ2 test, P < 0.01) of rectal temperature >39.1°C compared to the CTL and Bacillus subtilis groups. However, treatments had similar levels of serum IgG (CTL = 18.3, T1 = 16.7, and T2 = 18.6 mg/mL; P = 0.58). Our results suggest that Bacillus subtills and YCW may interact in the digestive tract of young calves as evidenced by the increased rectal temperature in T2. While the cause of this interaction remains uncertain, there was no negative effect on the animal health or growth performance. The use of Bacillus subtilis spores shows promise in improving fecal consistency scoring in dairy calves fed pasteurized waste milk during the pre-weaning phase.