Liquid desiccant dehumidification systems (LDDS) serve as an energy-efficient alternative to conventional vapor compression refrigeration (VCR) systems, providing enhanced control over both temperature and humidity levels. However, the broader implementation of LDDS is limited due to the corrosive effects of the liquid desiccants on metal components. In response, this study introduces an economical blend of potassium formate (HCOOK) and magnesium chloride (MgCl2) designed to minimize corrosion while maintaining energy efficiency and performance. Selection of mixture ratio and solution concentration and determination of thermo-physical properties were conducted by initial lab-scale tests. Significant bactericidal effects against E. coli and S. Aureus were observed. The feasibility and effectiveness of the developed solution were experimentally tested by a comparative investigation in a large-scale solar-integrated liquid desiccant dehumidification system against standard HCOOK (63.5 wt%). The cyclic performance of the novel desiccant solution was examined under varying operational conditions for tropical climates. Results demonstrated that the corrosion levels of the new mixture are comparable to those observed with a standard 63.5 wt% HCOOK solution, while the dehumidification efficiency showed significant improvements, with moisture removal and effectiveness enhanced by 8.7–14.3 % and 5.8–15.2 %, respectively. Significant regeneration occurred between 45 °C and 55 °C. Regeneration efficiency improved by a maximum of 12.5 % relative to the standard HCOOK solution. Notably, the deployment of a solar-assisted regeneration system led to energy cost reductions by 22.8 % compared to traditional VCR systems, achieving a return on investment within 1.8 years.
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