This study investigated the wear resistance of AA1050 aluminum alloy coated using plasma deposition with a vanadium cathode cage and evaluated the effect of subsequently applying a plasma nitriding process to the coated sample. The treatments were carried out at 400°C for 3 hours. To evaluate the composition, thickness and wear resistance of the layers formed, X-ray fluorescence (XRF), scanning electron microscopy (SEM) and fixed ball micro-abrasive wear tests were applied. The treatments altered the wear mechanisms, with the treated samples also showing the two- and three-body wear modes, compared to the aluminium alloy, which only showed the two-body wear mode. The sample coated using only the cathodic cage deposition technique obtained a greater layer thickness (7.6 μm) and better wear resistance, with a reduction of around 83% in the worn volume compared to the 1050 aluminum alloy. However, the subsequent plasma nitriding process proved to be detrimental to the tribological properties of the coating formed, reducing the layer thickness (3.2 μm) and decreasing wear resistance.
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