Electrolyte Layer Research Articles

Colloidal route towards sodium ionic conductor (NASICON) 3D complex solid electrolyte structures fabricated by Direct Ink Writing (DIW)

Progressing towards a sustainable energy model, safer new generation high-performance energy storage devices with large energy density and power are needed. In this sense, the improvement in terms of efficiency and sustainability has led to the interest in solid-state batteries (SSBs). Lately, sodium-ion batteries (SIBs) have become an emerging alternative due to the abundance of raw materials, low cost, and improvements in terms of fast sodium-ion conductor solid electrolytes (SCSEs). Among all the SCSEs, the sodium superionic conductor (NASICON) type electrolyte is one of the most well-known electrolytes, being widely developed in terms of synthesis and materials. However, the processing and manufacturing of these electrolytes have gone almost unnoticed, without considering that well-designed structures of electrodes/electrolytes are the bridge toward turning advanced energy materials into high-performance devices. This work presents the fabrication of 3D complex structures based on NASICON sodium solid electrolytes, obtained for the first time by direct ink writing (DIW). Through a colloidal route, fine NASICON phase powder with high pureness was prepared, enabling the manufacturing of intricate NASICON-printed electrolytes in a one-step fabrication process. By optimizing the ink, a dense electrolyte layer, acting as an ionic conductor and separator, was inserted between two complex porous pattern layers obtaining a device with a total height below 1.15 mm. Further, the densification of the 3D electrolyte was enhanced, reaching high ionic conductivities at room temperature (3.10-4 S·cm-1). Thus, a high-performance sodium ion conductor NASICON solid electrolyte with shorter diffusion pathways and larger interfacial surface areas between electrode/electrolyte was obtained, improving the overall electrochemical performance of the device by a 3D layer-by-layer design.

Self‐Assembled Composite Cathodes with TEC Gradient for Proton‐Conducting Solid Oxide Fuel Cells

AbstractOne of the key challenges for high‐performance proton‐conducting solid oxide fuel cells (H‐SOFCs) is the mismatch in thermal expansion coefficients (TEC) between the cathode and electrolyte. While incorporating negative thermal expansion (NTE) materials can mitigate this issue, mechanical mixing often weakens cathode strength. To address this, a TEC gradient cathode is proposed and successfully implemented by co‐sintering PrBa(Co0.7Fe0.3)2O5‐δ(PBCF) with Y2W3O12 (YWO) in this work. In this work, Ba atoms at the A‐site of PBCF migrated from the lattice, generating A‐site defects. The resulting BaWO4 and Y10W8O21 phases, which have low TEC, are uniformly distributed between PBCF and YWO, forming a TEC gradient composite cathode. In addition, the transition phase captures the A‐site element Ba in the electrolyte layer, optimizing the electrolyte‐cathode interface. The composite cathode exhibits a reduced TEC, closely matching that of the electrolyte, significantly enhancing interface bonding, thereby providing a lower ohmic resistance of 0.051 Ω cm2 and a higher power density of 1.88 W cm−2 at 700 °C. Remarkably, thermal cycling tests conducted under temperature switching conditions demonstrate the composite cathode's long‐term thermal and chemical stability.

Self-healing Polymer-clay Nanocomposite Hydrogel-based All-in-one Stretchable Supercapacitor

Stretchable supercapacitors are promising energy storage devices for the next generation of stretchable systems. However, having a stable and durable electrical energy output is challenging under various deformation conditions such as bending, twisting, and stretching. In this work, we report a novel all-in-one stretchable supercapacitor using a polymer-clay nanocomposite (PCN) hydrogel as the base for both the electrode and electrolyte layers. To prepare the hydrogel electrode, hybrid nanoparticles composed of multi-walled carbon nanotubes and manganese dioxide were synthesized and incorporated into the PCN hydrogel. The hydrogel electrode showed an elongation at break up to 6511 %, ultimate tensile strength of 29.2 kPa, and energy at break of 1.6 MJ m−3. The final hydrogel supercapacitor was assembled by sandwiching a PCN hydrogel electrolyte layer (containing a LiCl salt solution) between two layers of hydrogel electrode, realizing an areal capacitance of 45.6 mF cm−2 at 0.5 mA cm−2. The device also showed self-healing ability.

Transparent Electrode‐Free Light‐Emitting Devices Exploiting Ion Transport‐Controlled Electrochemiluminescence

AbstractTransparent electrode‐free light‐emitting devices are presented that exploit electrochemiluminescence (ECL). These devices feature two side‐by‐side noble metal electrodes connected by an ECL active layer. The significance of bulk ion‐transport characteristics is investigated within the ECL active layer in producing uniform planar emission from the device. These characteristics can be enhanced by simply increasing the ECL active layer thickness or adding an ion gel electrolyte layer on top of the ECL active layer. The use of only electrochemically stable noble metal electrodes results in an operational lifetime exceeding 10 h, which is the longest lifetime reported for ECL‐based light‐emitting devices to date. The device structure based on ECL does not require transparent electrodes, allowing for increased flexibility when designing devices for future light‐emitting device applications.

Numerical Model for Investigating Effects of Cracks and Perforation on Polymer Electrolyte Fuel Cell Performance

The presence of cracks in the microporous layer (MPL) of polymer electrolyte fuel cells (PEFCs), often occurring during the membrane electrode assembly manufacturing process, has a significant impact on cell performance. However, the exact influence of crack presence, density, and patterns within MPLs on cell performance and transport behaviors remains unclear. This study introduces a three-dimensional macroscale model of PEFCs aimed at investigating the effects of MPL cracks and gas diffusion layer (GDL) perforations on cell performance and transport behavior. This model offers several advantages, including the ability to potentially integrate the effects of flow channel design in future. Additionally, the model can seamlessly incorporate electrochemical reactions and explore phenomena within the catalyst layers (CLs), expanding simulation capabilities beyond water transport alone. The findings suggest that MPL cracks contribute positively to performance by facilitating water drainage. Furthermore, when combined with perforations in GDLs, MPL cracks can significantly enhance performance by providing pathways for water transport. Overall, this study provides valuable insights into developing models for optimizing PEFC performance and underscores the need for further research and development in this area.

Insight into the acceleration effect of current-carrying condition on copper conductor atmospheric corrosion

Copper is widely used as conductive components in transmission lines, facing severe corrosion risks. The current passing through copper conductors will significantly affect its corrosion process, yet there is a lack of detailed study on the corrosion mechanism under this specific condition. Thus, this study investigated the effect of direct current current-carrying (DC C-C) conditions on the atmospheric corrosion behavior of copper conductors under thin electrolyte layer (TEL) through electrochemical measurements and corrosion exposure experiments. Results revealed that the presence of DC C-C significantly hastened the corrosion process of copper conductors in the TEL, leading to distinct corrosion patterns at the input and output ends. Furthermore, both the extent of corrosion acceleration and the unevenness of corrosion were positively correlation with the DC C-C level. The above phenomenon was attributed to the special motion of charged particles and paramagnetic substances in TEL under the self-generated magnetic field.

Application of novel Dy0.06Gd0.02Er0.02Bi1.9O3 oxide ion electrolyte for intermediate-temperature reversible solid oxide cells

Bismuth-based oxides are promising electrolyte materials for Reversible Solid Oxide Cells (RSOCs) due to their high ion conductivity and rapid surface oxygen exchange kinetics. In this work we propose a multi-element doping strategy to obtain a novel Dy0.06Gd0.02Er0.02Bi1.9O3 (DGESB) quaternary oxide bismuth material whose ionic conductivities and crystal structure are characterized by AC impedance and X-ray diffraction technique in the temperature range from 600 to 700 °C. Along with promising structure stability and durability, our novel DGESB showed a remarkable ionic conductivity that is 65 times higher than the commercial yttria-stabilized zirconia (YSZ) electrolyte at 700 °C. With composite electrode of DGESB + LCN (LaCo0.6Ni0.4O3) and DGESB/YSZ bilayer electrolyte consisting of RSOC symmetric cell, which achieves a high peak power density (PPD) of 1.62 W/cm2 in fuel cell mode which is 2.7 times higher than that of YSZ single-layer electrolyte, while the electrolysis current density is as high as 1.66 A/cm2 at 1.3 V under H2/H2O:50/50 in electrolysis mode at the same operation temperature of 700 °C. The electrochemical performance measurements revealed a certain stable operation for 200 h in fuel cell mode. The performance degradation can be attributed to the microstructure evolution at the interface between electrolyte and electrodes. The high ionic conductive DGESB proves to be an excellent intermediate electrolyte layer for improving cell performance in RSOCs

Unveiling the interaction between corrosion products and oxygen reduction on the corrosion of Mg–4Nd–0.4Zr alloy under thin electrolyte layers

Although hydrogen evolution reaction (HER) is considered to be the main cathodic reaction of Mg corrosion, oxygen reduction reaction (ORR) has been recently confirmed to be a secondary cathodic reaction. The factors affecting ORR of magnesium (Mg) alloys are still unclear, especially in cases under thin electrolyte layers (TEL). In this work, the influence of the corrosion product films on the cathodic reactions of Mg alloys under TEL and in a bulk solution was investigated. ORR does not influence the hydrogen evolution rates in the corrosion of Mg alloys. Therefore, with the existence of oxygen, corrosion rates of Mg alloys measured by hydrogen evolution tests are not accurate under TEL. And weight loss test is a more accurate method to evaluate Mg corrosion rates under TEL. ORR was confirmed to participate in the corrosion of Mg–4Nd–0.4Zr, Mg–4Nd and Mg–0.4Zr alloys under TEL. In 100-μm TEL, the highest contribution of ORR in cathodic reactions for the corrosion of Mg–4Nd–0.4Zr, Mg–4Nd and Mg–0.4Zr alloys are 28.6%, 39.1%, and 35.8%, respectively. The more protective film on Mg–4Nd–0.4Zr alloy provides a stronger inhibition effect against the diffusion of oxygen, leading to decreased ORR contribution in cathodic reactions. In addition, it is suggested that the preparation of Mg alloys with protective corrosion product films can inhibit the corrosion induced by ORR in the atmosphere. This work emphasizes the effects of corrosion product films on ORR in Mg corrosion, especially under TEL.

Effect of Surface Polymeric Organosilicon Nanolayers on the Electrochemical and Corrosion Behavior of Copper.

The formation of polymeric self-organizing organosilicon surface nanolayers on copper occuring as a result of modification of the metal surface with organosilane-based formulations has been studied. The anticorrosive effect of such surface layers in corrosive chloride-containing electrolytes as well as in artificial and natural atmospheres has been studied in detail. It has been found that the maximum protective effect is observed at a thickness of 3.8 molecular layers, where the densest cross-linked polymer layers are formed that hinder the adsorption of chloride ions and other corrosive agents on the metal surface, thus significantly reducing the rate of their reactions with the surface copper atoms, and, as a result, inhibiting the corrosion and local anodic dissolution of the metal.

Dual Strategies of Na+ Electrolyte Additives and Dendrites Protective Ti3C2TX‐MXene/Zn Anode with 2D MXene Nanosheet Encased Niobium Pyrophosphate (NbP2O7) Composite Binder‐Free Cathode for Stable Zinc‐Ion Storage

AbstractZinc‐ion capacitors (ZICs) are promising next‐generation energy storage systems (ESS) owing to high safety, material abundance, environmental friendliness, and low cost; however, the energy density of ZICs must be improved to compete with lithium‐ion batteries (LIBs). Here, the study implements three strategies to enhance the electrochemical performance and manage dendritic growth on Zn anodes, including crafting a highly efficient redox electroactive niobium pyrophosphate (NbP2O7)/Ti3C2TX‐MXene binder‐free cathode, incorporating a NaClO4 additive electrolyte, and applying a protective Ti3C2TX‐MXene layer on Zn anode. The cathode facilitates rapid Zn2+ ion diffusion and a stable host structure. An electrostatic protection layer formed in additive electrolyte and MXene layers regulates the uniform distribution of the electric fields and supports the equalization of nucleation sites. These results are supported by density functional theory (DFT) calculations. The ZICs display an excellent specific capacitance (113.3 F g−1 at 1.5 A g−1) in aqueous additive electrolytes. The flexible solid‐state ZICs exhibits a volumetric capacitance of 865.05 mF cm−3, and an energy density of 0.347 mWh cm−3 at 2.29 mW cm−3 along with capacitance retention of >100% over 38 000 charge‐discharge cycles.

Electrochemical performance of sodium compound NaNi0.4Fe0.2Mn0.4O2 as symmetrical electrode for low temperature ceramic fuel cells

The electrochemical performance and related mechanisms of NaNi0.4Fe0.2Mn0.4O2 (NNFM) as symmetrical electrode for low-temperature ceramic fuel cells were investigated. After reduction in H2 at elevated temperature, sodium compounds including NaOH molten salt are formed in the NNFM anode, which diffuses into the GDC electrolyte, creating a composite electrolyte of “GDC-sodium compounds” with high ionic conductivity. The ionic conductivity of the “GDC-sodium compounds” composite electrolyte generated in the cell with GDC/NNFM (weight ratio 8/2) composite as the electrolyte layer reached 0.116 S · cm−1 at 550 °C. The maximum power density of the cell with the “GDC-sodium compounds” composite electrolyte reaches 273 mW · cm−2 at 550 °C. The presence of molten salt in the sodium compounds enhances the electrolyte’s ionic conductivity while also contributing to the filling of internal pores and ensuring effective fuel gas sealing. The formation of sodium compounds molten salt within the cell also significantly reduces the polarization resistance associated with the electrode reactions in the electrodes on both sides of the cell.

A Versatile InF3 Substituted Argyrodite Sulfide Electrolyte Toward Ultrathin Films for All‐Solid‐State Lithium Batteries

AbstractAll‐solid‐state lithium batteries (ASSLBs) incorporating sulfide solid electrolytes capture great attention due to their intrinsic safety features and high energy density. Nevertheless, the implementation of sulfide solid electrolytes faces significant challenges, including moisture sensitivity, narrow intrinsic electrochemical windows, and excessively thick solid electrolyte layers. Here, the substitution of In for P and F for Cl in argyrodite sulfide Li5.7PS4.7Cl1.3 is presented. With appropriate elemental substitutions, the Li symmetric cells exhibit a high critical current density value of 2.5 mA cm−2 and deliver prolonged plating/stripping over 1000 h at 1 mA cm−2 and 25 °C. Further, the Li5.82P0.94In0.06S4.7Cl1.12F0.18 displays high chemical stability toward organic solvents, which is further demonstrated by the density functional theory (DFT) calculations. Using polyisobutylene as a binder, a uniform sulfide film (35 µm) is prepared by slurry casting and hot pressing process, delivering a high ionic conductivity of 1.4 mS cm−1 at 25 °C. Coupled with FeS2 and LiCoO2 cathode, the all‐solid‐state lithium metal cell exhibits a long cycling life and excellent rate performance. This study provides a design strategy and reveals the importance of high‐performance sulfide SEs in the scalable production of sulfide film.

Tough and temperature-resistant mask-based separator realized by K-β”-Al2O3 protective layer for stabilizing NaK liquid metal batteries

The development of low-cost, high-temperature-resistant separators is crucial for optimizing the reaction interface and improving the safety performance of liquid NaK metal batteries. This paper presents a novel separator with a solid electrolyte layer, Mask@40 %β-Al2O3, primarily composed of K-β”-Al2O3 known for its exceptional ionic conductivity and high-temperature resistance. Specifically designed for room-temperature liquid NaK metal batteries, the Mask@40 %β-Al2O3 separator effectively transforms the unstable liquid–liquid interface between liquid NaK metal electrodes and traditional organic electrolytes into a stable solid–liquid interface. This transformation prevents short-circuiting caused by area collapse under high-temperature conditions. Moreover, the Bare Mask component can adsorb a conventional organic electrolyte to construct a stable solid–liquid interface on the cathode side, thereby reducing the typically observed high interfacial resistance associated with conventional solid electrolytes. The cost-effective nature and simple preparation process of the Mask@40 %β-Al2O3 separator address cost concerns while presenting an encouraging new direction for applying room-temperature liquid NaK metal batteries in extreme conditions.

Unraveling the ion transport through top and wall coated polyelectrolyte membrane pores

Polyelectrolyte-based nanofiltration membranes are obtained through a layer-by-layer sequential deposition of oppositely charged polyelectrolytes (PEs) onto a porous support structure. The resulting polyelectrolyte membrane offers tailored salt rejections for nanofiltration applications. However, little is known about the exact location of the deposited PEs on top or inside a membrane pore. Also, scarce information is available on the contribution of the different potential PE locations that affect the salt rejection of the overall membrane. Hence, research challenges, such as the influence of (a) an adsorbed PE layer inside the support membrane or (b) the bridging of the original pores and the position of the bridging layer, can only be unraveled through rigorous simulations. We present a significant extension of our previously published model into a two-dimensional modeling framework pEnPEnS (pressure p driven transport through n electrolyte layers En, n polyelectrolyte layers PEn, and the support structure S) capable of addressing the selective layer additionally formed on the walls of the support capillary structure. The model solves a set of two-dimensional nonlinear Extended Nernst-Planck-Poisson and Navier-Stokes-Brinkman equations, enabling the prediction of ionic rejections from the top coating, wall coating, and a PE bridging forming inside the capillary. The proposed model framework systematically identifies and quantifies the influence of the capillary coating beneath the top layer on NaCl rejection and addresses the challenge of improving rejection rates. The model reveals that PEs deposited inside the support structure contribute significantly to NaCl rejection. It enables the predictions of differences in the rejection rates depending on the location of the PE coating, the diameter of the support capillary, and the transmembrane pressure. The model gives insight into PE bridging forming inside the support capillary and explains how its position and fixed charge density change ion rejection rates. As such, the model unravels insightful details on the rejection characteristics of coated capillaries, making it a powerful tool for designing polyelectrolyte membranes.

Two-Phase Fluid Dynamics in Proton Exchange Membrane Fuel Cells: Counter-Flow Liquid Inlets and Gas Outlets at the Electrolyte-Cathode Interface

Understanding the counter-flow of liquid inlet and gas outlet at the interface between the electrolyte and cathode gas diffusion layer (GDL) is crucial for water management in proton exchange membrane fuel cells. Existing studies typically overlook air outlets and assume a fixed liquid inlet direction. This study uses a volume of fluid method to model two-phase interactions in a T-shaped GDL and gas channel (GC) assembly, with GDL geometry derived from nano-computer tomography. Considering potential electrode deformations, such as local cracks and blockages, this research investigates the impact of the size and shape of liquid invasion on the liquid-gas behavior in the cathode GDL and GC using five liquid injection configurations. Simulations also incorporate GDL gas outlets, integrating them with a tailored liquid inlet setup. Results show that the injection site and configuration significantly affect water behavior in the GDL, affecting saturation, stabilization, and breakthrough, followed by drainage in the GCs. Comparisons of simulations with and without air outflow show distinct counter-flow interactions, highlighting variations in water distribution and discrepancies in two-phase transport across the GCs.

Magneto-Stokes flow in a shallow free-surface annulus

In this study, we analyse ‘magneto-Stokes’ flow, a fundamental magnetohydrodynamic (MHD) flow that shares the cylindrical-annular geometry of the Taylor–Couette cell but uses applied electromagnetic forces to circulate a free-surface layer of electrolyte at low Reynolds numbers. The first complete, analytical solution for time-dependent magneto-Stokes flow is presented and validated with coupled laboratory and numerical experiments. Three regimes are distinguished (shallow-layer, transitional and deep-layer flow regimes), and their influence on the efficiency of microscale mixing is clarified. The solution in the shallow-layer limit belongs to a newly identified class of MHD potential flows, and thus induces mixing without the aid of axial vorticity. We show that these shallow-layer magneto-Stokes flows can still augment mixing in distinct Taylor dispersion and advection-dominated mixing regimes. The existence of enhanced mixing across all three distinguished flow regimes is predicted by asymptotic scaling laws and supported by three-dimensional numerical simulations. Mixing enhancement is initiated with the least electromagnetic forcing in channels with order-unity depth-to-gap-width ratios. If the strength of the electromagnetic forcing is not a constraint, then shallow-layer flows can still yield the shortest mixing times in the advection-dominated limit. Our robust description of momentum evolution and mixing of passive tracers makes the annular magneto-Stokes system fit for use as an MHD reference flow.

A rapid pressureless sintering strategy for LLZTO ceramic solid electrolyte sheets prepared by tape casting

Garnet-type electrolytes are regarded as one of the most promising solid-state electrolytes (SSEs) for lithium-ion batteries due to their potential advantages in terms of energy density, electrochemical stability and safety. To achieve the maximum energy density, it is necessary to ensure that the electrolyte layer is as thin as possible. Nevertheless, thin sheet SSE is more challenging to sinter than pellet due to the greater lithium volatilization from the high surface/volume ratio. Garnet-type SSE (Li6.5La3Zr1.5Ta0.5O12, LLZTO) green tape was prepared by the tape-casting technique. The effects of supporter, sintering temperature and dwell time on the relative density, microstructure and ionic conductivity of thin sheet were investigated. A ceramic SSE sheet with a thickness of 173 μm, a relative density of 97.2 %, an ionic conductivity of 2.02 × 10−4 S/cm at 25 °C and an activation energy of 0.25 eV, was achieved using a rapid pressureless sintering at 1250 °C for 25 min with a MgO supporter. This work offers insights into the practical production of LLZTO sheets.

Performance Enhancement of Self-Powered Electrochromic Device via a PEDOT:PSS Electrode Inherited with Intrinsic Roughness of Substrate.

The electrode optimization and rational design are of great significance for the performance enhancement of self-powered electrochromic devices (ECDs). It can be effectively enhanced by developing interfacial properties of electrodes, which can promote the internal ion transport within functional components consisting of an electrode, electrochromic layer, and electrolyte layer and thus obtain performance improvement of fabricated devices. This work aims to construct the electrode of poly(3,4-ethylenedioxythiophene): polystyrenesulfonate (PEDOT:PSS) on different substrates and promote interface performance of the prepared electrodes via inheriting the surface topography of substrates. Besides, the prepared PEDOT:PSS electrodes as a dual-function layer including the electrochromic and electrode layer are employed to assemble the ECDs. It is found that the intrinsic roughness of the paper substrate can facilitate the electrochemical performance of the prepared PEDOT:PSS electrode on it effectively, thereby showing a superior electrochemical surface area and diffusion coefficient as well as a lower charge-transfer resistance of 13.56 Ω. Similarly, for the prepared self-powered ECD on the paper substrate, it also indicates a high light absorption property (0.413), well-defined electrochromic contrast (33.09), fast switching (τc = 4.0 s, τb = 6.8 s), high coloration efficiency (92.275 cm2 C-1), high areal capacity (10.93 mAh m-2) at 0.01 mA cm-2, and lower equivalent series resistance (176.2 Ω) in comparison to parallel ECDs on the PET and glass substrate. Leveraging the intrinsic roughness of the substrate is able to enhance the electrochemical performance of electrodes, which can also provide a new strategy for the construction of high-performance self-powered ECDs.

Self‐Powered and 3D Printable Soft Sensor for Human Health Monitoring, Object Recognition, and Contactless Hand Gesture Recognition

AbstractA new galvanic cell design of a self‐powered and 3D‐printable soft sensor showing health monitoring, object recognition, and contactless hand gesture recognition, is reported. The soft sensor consists of a 3D‐printed poly(acrylic acid) (PAA) hydrogel electrolyte layer, a soft anode layer, and a soft cathode layer. The anode layer is a 3D‐printed and Cu2+ cross‐linked poly(N,N‐dimethylacrylamide‐co‐3‐alanine‐2‐hydroxypropylmethacrylate) (PDA) hydrogel dispersed with Cu metal particles (PDA/Cu2+/Cu hydrogel), while the cathode layer is a bottom thin layer of the PAA hydrogel containing MnO2 (PAA/MnO2). Using graphite films as the soft electrodes, the soft sensor is finally assembled. The soft sensor has high force and temperature sensitivities. It gives different electric current responses under stretching, bending, pressing, and impact loading. The soft sensor is demonstrated to be useful in detecting human motion and physiological activities, e.g., breath. Based on the force and contactless temperature sensitivities, the soft sensor is used to recognize human hand gestures and plastic balls with different diameters. This 3D printable soft sensor with self‐powering, contactless motion capturing, and multi‐pimulus sensing capabilities illustrates a new pathway to make soft sensory devices for healthcare and human‐machine interaction applications.

Interfacial Modification for High-Efficient Reversible Protonic Ceramic Cell with a Spin-Coated BaZr0.1Ce0.7Y0.2O3-δ Electrolyte Thin Film.

Slurry spin coating is an effective approach for the fabrication of protonic ceramic electrolyte thin films. However, weak adhesion between the electrode and spin-coated electrolyte layers in electrochemical cells due to the low sinterability of the proton-conducting perovskite materials usually lead to a high interfacial resistance and thus a low performance. Herein, we report a method to improve the interfacial connection and boost the performance of protonic ceramic cells based on a BaZr0.1Ce0.7Y0.2O3-δ (BZCY) electrolyte. Ni-BZCY anode functional layer, BZCY electrolyte layer and La0.6Sr0.4Co0.2Fe0.8O3-δ-BZCY cathode functional layer are all fabricated by slurry spin coating. The electrode functional layers and the components of the electrolyte slurry influence the microstructure of the single cell and the kinetics of the electrochemical processes significantly. A peak power density of 2345 mW cm-2 is achieved at 700 °C in the fuel cell mode, and a current density of -3.0 A cm-2 is obtained at an applied voltage of 1.3 V in the electrolysis mode.