Laser Profile Research Articles

Mapping nanoparticle formation and substrate heating effects: a fluence-resolved approach to pulsed laser-induced dewetting

This study investigates the fluence-dependent evolution of gold nanoparticles formed through single nanosecond pulsed laser dewetting of a gold thin film on a fused silica substrate. By employing a well-defined Airy-like laser spatial profile and reconstructing scanning electron microscope images across the irradiation spot into a panoramic view, we achieve a detailed continuous analysis of the nanoparticle formation process. Our morphological analysis, combined with finite element thermal simulations directly correlated with the applied fluence, identifies two distinct thresholds. The first threshold corresponds to the dewetting of the gold film at its melting point, resulting in large, sparse nanoparticles. The second threshold, where the substrate temperature reaches values near its melting point, leads to the formation of numerous small nanoparticles and a significant increase in coverage area. Notably, the formation of these small nanoparticles is attributed to substrate heating, which alters the interaction between the molten gold film and the substrate, increasing adhesion. Contact angle measurements of the nanoparticles confirm this change, revealing a shift in wettability, and highlighting the crucial role of substrate heating in modulating the interactions leading to nanoparticle formation. Our findings underscore the intricate interplay between laser fluence, material properties, and substrate interactions in pulsed laser dewetting, with the well-defined laser profile offering valuable insights into these dynamics.

Validity of Thermal Simulation Models for Different Laser Beam Shapes in Bead-on-Plate Melting

AbstractComputational models that predict melt pool shapes and temperature evolution in laser-based powder bed fusion of metals (PBF-LB/M) can range from simple thermal simulation models to more advanced models that incorporate more detailed physics of the process. While advanced models can accurately predict thermal fields and melt pool fluid dynamics, they are computationally more expensive and, thus, less suited for part-scale simulations or numerical optimization, where repeated model evaluations are necessary. On the other hand, thermal simulations are computationally efficient and attractive for their simplicity, but their accuracy is mainly limited to conduction-dominated processes. Moreover, the conduction model’s validity range is not fully understood for non-Gaussian laser beam shapes. This paper demonstrates that predictions of melt pool depth and width carried out by a heat conduction model are accurate to within 20 % for all investigated laser profiles, provided that the simulated maximum temperature does not exceed a certain threshold value for stainless steel 316L. This is established by thoroughly investigating the validity range of the heat conduction model through comparisons with over 200 single-track experiments on bare plates. The temperature predictions from the model are compared with multi-physics simulations using smoothed particle hydrodynamics (SPH). Through detailed analysis and validation for three laser beam shapes, this contribution provides valuable insights into the accuracy and applicability of heat conduction models in bead-on-plate melting simulations and offers a path to optimize process parameters, such as laser beam shape, scanning strategy, and other processes for diverse applications aimed at PBF-LB/M.

Single-shot ultrafast imaging of plasma dynamics induced by dual-angle ultrashort laser pulses with subpicosecond delay

Spatiotemporal manipulation of ultrashort laser pulses is crucial for enhancing laser processing and phonon generation. Optimization of these applications requires ultrafast visualization of the underlying processes. In this study, we induced laser ablation using spatiotemporally manipulated double pulses focused from two angles onto a glass surface with a 0.7 ps interval, and captured the images of its dynamics with 5 sequential frames at a frame interval of 0.8 ps. The observed dynamics suggest that the laser profile reflected on the glass surface is influenced by its topography, which in turn affects the behavior of air breakdown plasmas.

Multi-function vortex array radar

In the realm of automation systems, multi-function radars serve as essential sensory components for self-driving vehicles and airbornes. Effective resource allocation management is crucial, requiring a high level of versatility to accomplish multiple tasks, especially, for increasingly miniaturized hardware. Here, we advance a balanced protocol for detecting, positioning, and tracking moving targets in real-time. Our protocol integrates efficient data processing methods with robust hardware. Specifically, detection signals are modulated by optical vortices for imaging, and real time processing of the image field facilitates target positioning and tracking. Moreover, the protocol extends its utility to serve as a topographic laser profiling system for natural landscapes, highlighting its adaptability. This adaptability and versatility well position the proposed protocol to support a wide range of applications, spanning self-driving vehicles and aerial systems, underscoring its potential significance across multiple platforms.

A measurement method for the axial bending deformation of parts with circumferential cycling element based on laser profile sensor

Abstract The cross-section of the CPP (circumferential periodic parts) is composed of fixed shaped elements regularly arranged in the circumferential direction, examples include cylinders, positive prisms, lead screws, gear shafts, and spline shafts, it has applications in many fields. Existing research has not yet proposed a universal method for measuring the axial bending of CPP. This paper presents a non-contact measurement method using a laser profile sensor that is capable of measuring axial bending of CPP. The axis of a shaft part is determined by connecting the geometric center of each cross-section. This method is suitable for measuring the bending deformation of most CPS (circumferential periodic shaft parts). To verify the validity of this method, numerical simulation calculations are conducted on cylinders, hexagonal prisms, and lead screws. Additionally, comparative experiments are performed on lead screws using self-built experimental platform and a measuring projector to investigate the effectiveness and repeatability.

Durability Investigation of Ultra-Thin Polyurethane Wearing Course for Asphalt Pavement

In this study, a wear-resistant ultra-thin wear layer was fabricated with polyurethane as an adhesive to investigate its durability for pavement applications. Its road performance was investigated based on indoor tests. First, the abrasion test was performed using a tire–pavement dynamic friction analyzer (TDFA), and the surface elevation information of the wear layer was obtained by laser profile scanning. The relationship between the anti-skid properties of the wear layer and the macro-texture was analyzed. Second, a Fourier infrared spectrometer and scanning electron microscope were employed to analyze the evolution of polyurethane aging properties in the pull-out test and accelerated ultraviolet (UV) aging test. The results showed that the mean profile depth (MPD), arithmetic mean wavelength of contour (λa), surface wear index (SBI), stage mass loss rate (σ), and total stage mass loss rate (ω) of the abrasive layer aggregate had significant multivariate quadratic polynomial relationships with the skidding performance of the abrasive layer. The tensile strength of the polyurethane ultra-thin abrasive layer decreased by only 2.59% after 16 days of UV aging, indicating a minimal effect of UV action on the aggregate and structural spalling of the polyurethane abrasive layer.

Effect of Scanning Speed on Microstructure Profile of Selective Laser Melted Stainless Steel 316L

Effect of Scanning Speed on Microstructure Profile of Selective Laser Melted Stainless Steel 316L

Sheet conductance of laser-doped layers using a Gaussian laser beam: an effective depth approximation

Laser doping of silicon with pulsed and scanned laser beams is now well-established to obtain defect-free, doping profile tailored, and locally selectively doped regions with a high spatial resolution. Picking the correct laser parameters (pulse power, pulse shape, and scanning speed) impacts the depth and uniformity of the melted region geometry. This work performs laser doping on the surface of single crystalline silicon, using a pulsed and scanned laser profile with a Gaussian intensity distribution. A deposited boron oxide precursor layer serves as a doping source. Increasing the local inter-pulse distance xirr\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$x_\ ext {irr}$$\\end{document} between subsequent pulses causes a quadratic decrease of the sheet conductance Gsh\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$G_\ ext {sh}$$\\end{document} of the doped surface layer. Here, we present a simple geometric model that explains all experimental findings. The quadratic dependence stems from the approximately parabolic shape of the individual melted regions directly after the laser beam has hit the Si surface. The sheet resistance depends critically on the intersection depth dch\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$d_\ ext {ch}$$\\end{document} and the distance xirr\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$x_\ ext {irr}$$\\end{document} of overlap between two subsequent, neighboring pulses. The intersection depth dch\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$d_\ ext {ch}$$\\end{document} quadratically depends on the pulse distance xirr\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$x_\ ext {irr}$$\\end{document} and therefore also on the scanning speed vscan\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$v_\ ext {scan}$$\\end{document} of the laser. Finally, we present a simple model that reduces the complicated three dimensional, laterally inhomogeneous doping profile to an effective two-dimensional, homogeneously doped layer which varies its thickness with the scanning speed.

Cylindrical compression of thin wires by irradiation with a Joule-class short-pulse laser

Equation of state measurements at Jovian or stellar conditions are currently conducted by dynamic shock compression driven by multi-kilojoule multi-beam nanosecond-duration lasers. These experiments require precise design of the target and specific tailoring of the spatial and temporal laser profiles to reach the highest pressures. At the same time, the studies are limited by the low repetition rate of the lasers. Here, we show that by the irradiation of a thin wire with single-beam Joule-class short-pulse laser, a converging cylindrical shock is generated compressing the wire material to conditions relevant to the above applications. The shockwave was observed using Phase Contrast Imaging employing a hard X-ray Free Electron Laser with unprecedented temporal and spatial sensitivity. The data collected for Cu wires is in agreement with hydrodynamic simulations of an ablative shock launched by highly impulsive and transient resistive heating of the wire surface. The subsequent cylindrical shockwave travels toward the wire axis and is predicted to reach a compression factor of 9 and pressures above 800 Mbar. Simulations for astrophysical relevant materials underline the potential of this compression technique as a new tool for high energy density studies at high repetition rates.

Evaluation of road roughness and its influence on operating parameters in open-pit mines

Hauling ore and waste rock is a major cost factor in open-pit mines, encompassing both road maintenance and off-road truck operation. Road maintenance costs are directly influenced by traffic volume and the size of trucks using the roads. Off-road truck operating costs are impacted by various factors, including those affecting their movement, such as the direct interaction between tires and the road surface. Tire-road interaction significantly affects rolling resistance. Rougher surfaces with deeper grooves caused by track sinks lead to higher rolling resistance. This study employed laser profiling to characterize the surface roughness of five mine haul roads in two large Brazilian iron ore mines. This study evaluated the impact of these road irregularities on various operating parameters for 240-ton off-highway trucks, including rolling resistance, average travel speed, travel time, productivity, and unit transport cost. The results indicate that a 10 cm increase in road surface roughness can lead to a significant increase in rolling resistance (up to 5%), a substantial decrease in average speed (25%), a notable increase in travel time (26%), a decrease in productivity (19%), and a corresponding increase in unit transport cost (21%).

Laser dressing process monitoring of superabrasive grinding wheel based on spectroscopy

In order to solve the problems of poor efficiency and low automation in laser dressing of superabrasive grinding wheels, the spectral monitoring research based on the automatic dressing of superabrasive grinding wheels was systematically carried out in this paper. For the first time, the characteristic element spectral lines that could respectively characterize the identity information of grain and bond were established, and by monitoring the characteristic element spectral line waveforms, the profiling/sharpening processing status identification was realized. It was the first to propose using the presence or absence of line spectrum during the laser dressing process as a monitoring indicator, which could achieve qualitative identification of the high-efficiency processing status of the laser beam focus. When the laser beam was in the positive defocus state, the material could be removed more accurately. A greater quantity of material would be eliminated when the laser beam was in the negative defocus state. The mapping relationship between the spectral characteristic waveform and the defocus amount of the laser beam during the laser dressing process was revealed, and a spectral monitoring theory of the defocus amount fluctuation of superabrasive grinding wheels was constructed. A high-efficiency automated laser profiling method for grinding wheels based on spectrum-assisted monitoring and self-adaptive feed was innovatively explored, and experiments had proven that this method could achieve self-adaptive feed for laser beam fast slow compensation, ultimately achieving high efficiency and automatic dressing of superabrasive grinding wheels.

Non-contact viscosity detection for cement slurry using laser scanning of wave motion under rod impact

Concrete workability was typically assessed using slump tests and viscometers, which involved contact-based measurements and required sampling, making them unsuitable for online measurements. This study proposed a non-contact inspecting approach by utilizing a laser profiler to scan the mixture surface height changes at high speed and high resolution when the mixture was impacted by a free-fall rod. The energy transfer efficiency was defined to analyze the energy transferred from the rod kinetic energy to the mixture waving energy, and the mechanism between the material hydration and the surface dynamic response was revealed. The maximum wave peaks, waveform areas, and energy transfer efficiencies were extracted as critical features and established a robust correlation with the mixture viscosity with R2 of 0.945, 0.919, and 0.949 correlation with the viscosity, respectively, proving that the proposed approach can be utilized in the in-line liquid material inspection. This study demonstrated the laser scanning method as a simple and effective approach, providing the possibility of non-contact detection to characterize the rheological properties by analyzing the surface fluctuations.

Spatial distribution of self-seeded air lasers induced by the femtosecond laser filament plasma

The femtosecond laser filament-induced air laser plays a significant role for the remote sensing of air pollutants. The spatial distributions of air laser intensity were investigated experimentally in previous studies. However, the mechanism of the air laser propagation properties inside the filament plasma has not been quite clear yet. Moreover, few studies have been dedicated to the reproduction of the air laser profile from nitrogen molecules propagating in the filament plasma based on the numerical simulation method. In this study, the lasing action of the air laser from the transition of the first negative (0,0) band of nitrogen ions at 391 nm was simulated during the femtosecond laser filamentation. The beam profile of the air laser changes from a Gaussian or super-Gaussian shape to an outer ring structure by increasing the filament length or nitrogen ion density, which is in accord with the previous experimental result. A multiple-diffraction effect has been proposed to clarify the mechanism of the outer rings beam pattern formation, which is induced by the dynamical interaction between the lasing effect and diffraction effect of the air laser propagating inside the filament plasma. In addition, the amplified air laser power as a function of both the filament length and nitrogen ion density was investigated. Our study would pave the way to improve the energy conversion efficiency and directivity of remote air lasers, which would be significant for remote sensing applications.

Ultrafast reverse saturable absorption and all-optical computing with boron dipyrromethene (BODIPY) chromophore derivatives

Ultrafast reverse saturable absorption (RSA) in chromophore-based borondipyrro-methenes (BODIPYs) derivatives, 1,7-Diphenyl-3,5-bis(9,9-dimethyl-9H-fluoren-2-yl)-boron-diuoride-azadipyrromethene (ZL-61) and 1,7-Diphenyl-3,5-bis(4-(1,2,2-triphenyl-vinyl)phenyl)-boron-diuoride azadipyrromethene (ZL-22), has been theoretically analyzed with femtosecond (fs) laser pulses at 800 nm and 850 nm. The results are in good agreement with the reported experimental results. The effect of input pulse intensity, pulse width, nonlinear absorption (NLA) coefficients, sample thickness and laser pulse shaping on transmittance has been studied and optimized for high contrast and low-power operation. All-optical fs NOT and the universal NOR and NAND Boolean logic gates have been designed with ZL-61 and ZL-22. The logic gates with top-hat input pulse profile have a sharp switch ON/OFF time compared to the Gaussian input laser profile. Ultrafast operation at relatively low pump intensities opens up exciting prospects for the applicability of BODIPY derivatives for ultrafast low-power all-optical computing and information processing.

Pre- and in-process dimensional compensation in the selective thermoplastic electrophotographic process

As a cutting-edge additive manufacturing (AM) technology, the selective thermoplastic electrophotographic process (STEP) has opened up possibilities for mass production with its combination of real engineering plastics and potential high part quality. To improve the accuracy and fidelity of STEP for the most demanding applications, this paper proposes a novel method encompassing both pre-processing and in-process dimensional compensations. Iterative compensation before production is achieved through physics-driven simulation, resulting in input masks that better match the required dimensions at the design level. Layer-wise compensation is implemented during the production process through the laser profiler system, thereby suppressing the accumulation of surface unevenness during printing. With the compensation method proposed in this paper, the maximum distortion during simulated printing is decreased by 86.2%, and surface unevenness is effectively controlled during the printing process.

Application of a Laser Profile Sensor for the Full-Field Measurement of the Continuous Icing Process of Rotating Blades.

With the advancing energy transition, icing is a growing problem in the wind turbine sector. The development of systems to detect and mitigate icing makes it necessary to understand its basic behavior and characteristics. This paper proposes a method for the continuous and full-field measurement of the icing process of rotating blades, using a single line laser profile scanner. Inside of a climate chamber, a rotor is driven by a motor, while a system of nozzles provides a fine water dust, which leads to ice accumulating on simple NACA blades, which in turn is measured by a triangulation laser. The measurement data are cleared from outliers and presented as a surface in 3D space. An alpha shape is used to reconstruct and extract the volume of the ice between a reference and a measurement surface, using the corresponding Matlab function. Appropriate input parameters for the function and offsetting of the reference surface to improve the results are compared and discussed. The resulting system is able to detect small changes in the ice layer thickness in the sub-millimeter range.

Method for extracting temperature distribution characteristics of municipal asphalt pavement construction in high-temperature weather under compaction quality constraint

ABSTRACT In order to improve the temperature detection ability of municipal asphalt pavement in high-temperature weather, a method to extract the temperature distribution characteristics of municipal asphalt pavement in high-temperature weather under the constraint of compaction quality was proposed. Using a digital image system, laser profiler, and ground penetrating radar system, collect construction temperature data of urban asphalt pavement under the constraints of compaction quality under high-temperature weather conditions, and use time series analysis to reconstruct the data. Combined with the nondestructive detection method of ground penetrating radar, the echo analysis model of temperature information is established, and the characteristics of temperature distribution are reconstructed using the spectral analysis method. The time–frequency transformation method is used to transform the time series of construction temperature under the constraint of compaction quality. The discrete signal window method was used to analyse the temperature characteristics of construction. According to the characteristic state monitoring, the temperature distribution characteristics are extracted. The test results show that the method is reliable in extracting the temperature distribution characteristics of municipal asphalt pavement construction under high-temperature weather and improves the real-time monitoring capability of asphalt pavement temperature.

Investigating Laser Ablation Process Parameters for the Fabrication of Customized Microneedle Arrays for Therapeutic Applications.

Microneedles are an innovation in the field of medicine that have the potential to revolutionize drug delivery, diagnostics, and cosmetic treatments. This innovation provides a minimally invasive means to deliver drugs, vaccines, and other therapeutic substances into the skin. This research investigates the design and manufacture of customized microneedle arrays using laser ablation. Laser ablation was performed using an ytterbium laser on a polymethyl methacrylate (PMMA) substrate to create a mold for casting polydimethylsiloxane (PDMS) microneedles. An experimental design was conducted to evaluate the effect of process parameters including laser pulse power, pulse width, pulse repetition, interval between pulses, and laser profile on the desired geometry of the microneedles. The analysis of variance (ANOVA) model showed that lasing interval, laser power, and pulse width had the highest influence on the output metrics (diameter and height) of the microneedle. The microneedle dimensions showed an increase with higher pulse width and vice versa with an increase in pulse interval. A response surface model indicated that the laser pulse width and interval (independent variables) significantly affect the response diameter and height (dependent variable). A predictive model was generated to predict the microneedle topology and aspect ratio varying from 0.8 to 1.5 based on the variation in critical input process parameters. This research lays the foundation for the design and fabrication of customized microneedles based on variations in specific input parameters for therapeutic applications in dermal sensors, drug delivery, and vaccine delivery.

A modified flying-spot laser eye-surgery platform for hyperopic correction

Laser corneal reshaping is an eye surgery utilizes UV lasers to modify a targeted corneal surface to correct vision disorders such as myopia, hyperopia and astigmatism. The most commonly used laser type in such treatment is a pulsed gas laser namely argon fluoride (ArF) excimer laser (193 nm). A mixture of Argon, Fluorine and high percentage of Neon gas is utilized for producing the required laser. However, the availability of Neon gas is currently very limited due to the existent Russian-Ukraine war as this region is considered the main supplier of pure Neon gas. The present work provides a novel alternative system for the commercially available corneal reshaping eye surgery devices with a special opening for entering the operational laser beam from external sources. The proposed system is a flying spot platform coupled with a solid state laser, that is a forth harmonic of Nd: YAG laser. The aperture in the system’s design enables it to take in the generated UV-laser beam (266 nm) from the external Nd: YAG laser source. The beam is then modified and directed at the treatment area. The device was tested for hyperopia laser profile algorithm on different targets. Furthermore, the hyperopia profile procedure was also applied to the ex-vivo rabbit eye to investigate the ablation effect on the corneal tissues. The obtained results showed an appropriate ablation effect for hyperopic correction via a complete corneal reshaping platform. Although, the device’s current state may not be appropriate for immediate clinical use. It holds significant value as a training and educational platform.

Assessment of Relationship between Asphalt Concrete Pavement Performance Indicators: Pavement Condition Index and RoadRoid based International Roughness Index

Pavement condition assessment is one of the important tasks to be carried out to prioritize maintenance needs of the road. The Pavement Condition Index and International Roughness Index are some of the most widely used and comprehensive indices for the assessment of pavement condition. The maintenance planning is generally carried out in terms of SDI in Nepal which is only a subjective measure so PCI can be used as a more objective indicator than SDI. The PCI is more representative of the overall condition of the pavement surface by considering all forms of distresses. Whereas, IRI, which is a measure of perceived road roughness is mainly concerned with the ride quality and is based on the distresses occurring on the wheel path. The research aimed to develop the correlation between the two indices to look for usability of either of the indices whenever required. For the determination of PCI, visual inspection survey was carried out based on which the distress type, density and severity were quantified. The IRI data was collected with the help of RoadRoid application after calibration and validation using Laser Profiler. The data matching in respective sections was carried out and relationships between the two indices are determined in terms of linear, logarithmic and polynomial models of different degree. The coefficient of determination for polynomial relationship model was found to be the highest with coefficient of determination of 0.7858. All the models presented with negative correlation between the indices indicating the increase in IRI would cause the decrease in PCI value and vice versa.