To investigate changes in the optical and mechanical properties of novel zirconia ceramics applied in dentistry after Er:YAG laser debonding and to evaluate the feasibility and value of reusing zirconia restorations debonded by an Er:YAG laser. Four types of zirconia ceramics were investigated: self-glazed zirconia (SGZ), 3Y-TZP, 4Y-PSZ and 5Y-PSZ. Forty rectangular (25 mm*8 mm*1.5 mm) specimens were fabricated for each zirconia type, and a total of 160 specimens were manufactured. The zirconia specimens were divided into four subgroups according to the applied Er:YAG laser debonding process: the control group, 4 W laser group, 5 W laser group, and 6 W laser group. For each subgroup, 10 specimens were subjected to color tests (color difference (△E) and transparency parameter (TP) tests) and subsequent mechanical tests (flexural strength (FS), elastic modulus (EM), Vickers hardness (VH) and surface roughness (Ra) tests). The △E, TP, FS, EM, VH and Ra values were measured and calculated. One random sample from each subgroup was observed by SEM. Statistical analyses were performed by one-way ANOVA followed by post hoc comparisons (α = 0.05). The △E and TP values after Er:YAG laser debonding were not significantly different among the subgroups (P > 0.05). However, the 6 W laser group had the highest △E and lowest TP. The ranges of changes in △E and TP were below the clinically detectable threshold (△E = 1.2, △TP = 1.33). In terms of the mechanical properties, there were no significant differences in the FS, EM, VH or Ra among the subgroups. No obvious microcracks were detected on the surfaces of the zirconia specimens during SEM. Er:YAG laser debonding does not obviously affect the optical or mechanical properties of novel zirconia ceramics in dentistry. Moreover, it is potentially feasible and valuable to reuse zirconia restorations after Er:YAG laser debonding.
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