Large Flocs Research Articles

Effect of Froth on the Interaction Between Coal Particles and Cake Structures in the Dewatering Process of Clean Coal

Effective coal slurry water solid–liquid separation is indispensable for the recycling and sustainable development of coal resources. The interaction between bubble and coal particles plays a critical role in the process of dewatering for clean coal. In this study, we firstly conducted a comprehensive investigation of the impact of froth on the interactions between coal particles by rheological measurement and particle aggregation behavior. Furthermore, the macroscopic dewatering performance of coal slurry in the presence of froth and its microscopic cake structure were investigated using the filtration test and X-ray microtomography (CT). It was found that the interaction between coal particles in the presence of froth was enhanced as a result of the dynamic shear value, combined with the large floc size and compact structure, which led to a higher cake moisture and higher filtration velocity. The CT results indicated that the enhanced interaction of particles in the presence of froth also led to a dense microstructure of the filter cake. The porosity of the filter cake decreased to 2.05% when the aeration time increased from 0 s to 90 s, the throat radius in the filter cake was reduced to 1.32 μm, and the number of throat passages was reduced to one third. Multiple blind pores and low coordination numbers led to a poor connectivity of the pore network and high moisture content.

Target-oriented element activation and functional group synthesis lead to high quality modified clay for Prorocentrum donghaiense control

Single source with series modifications (SSSM) is a new method to modify clay surfaces by activating clay mineral resources for harmful algal blooms control. In this study, the optimal preparation conditions for this method were obtained using response surface methodology. Based on the material analysis, an important way to obtain modified clay (MC) with the excellent Prorocentrum donghaiense removal performance was explored and the optimum preparation conditions were as follows: calcination temperature 750°C, alkali neutralization pH 3.7 and clay supplementation ratio 1.3:1. Under these conditions, the calcination treatment can effectively activate the aluminum element in the clay lattice and obtain the largest amount of highly active Al IV and Al V, which are readily released from the lattice as activated aluminum. When the alkali neutralization pH was adjusted to 3.7, the activated aluminum was hydrolyzed and induced into highly positively charged polyhydroxyaluminum compounds. The supplemented kaolin increased the yield of the MC product by surface convergence of the activated aluminum in the system. As a result, the optimized MC can form large particle size flocs with good regeneration and stability during the algal removal process, which greatly improved its ability to coagulate and sediment algal cells. Overall, the MC prepared by the SSSM method achieved high algal removal efficiency through targeted element activation and functional group shaping.

Development and evaluation of a sulfate precipitation method for separating key flocculated-species from titanium-based flocculant

Key flocculated-species is the pivotal factor influencing the effectiveness of flocculants, which in turn directly determines the performance of mainstream wastewater treatment processes. Recovery of titanium-coagulated sludge and high-efficiency of titanium-coagulation have made titanium-coagulants an attractive hot point. However, the separation of key titanium-based flocculated-species remains a critical bottleneck limiting the advancement of titanium-based flocculant chemistry in water treatment. This study developed an efficient method for separating the key flocculated-species, named the sulfate precipitation method, which enables the effective purification of the key titanium-based flocculated-species. The electrospray ionization time-of-flight mass spectrometry (ESI-TOF-MS) results demonstrated the successful separation of medium and large titanium-hydrolyzed-species. Ti-Ferron synchronous analysis was employed to indicate the separation of hydrolyzed products with different degrees of polymerization, including large, medium, and small species. The distribution of [OH-]/[Ti4+] (basicity) molar ratios was verified to confirm the reorganization of hydrolysis products after the reaction, resulting in varied basicities. Zeta potential results showed that species rich in medium and large hydrolyzed products had fewer positive charges, which was likely attributed to their superior flocculation efficiency, possibly due to sweep flocculation. The inductively coupled plasma mass spectrometry (ICP-MS) indicated that sulfur was present in the separated products. It was speculated that, on the one hand, the introduction of sulfate ions might have directly participated in the re-polymerization of titanium-hydrolyzed-species, potentially resulting in sulfate-doped titanium-based hydrolysis products. On the other hand, sulfate ions might have been involved in a substitution reaction with Cl- at active sites. Co-existence of these two pathways was deemed highly probable. The removal efficiency of organic matter was improved by approximately 20%, possibly owing to the rough surface (Ra = 16.2 nm). Additionally, larger flocs were generated, significantly shortening the sedimentation time in practical applications. This research presents a strategy for isolating key Ti-based flocculated species and establishes a base for their practical application.

Towards a high-rate operation of contact stabilization process: Challenges of flocculation and floc stability

The high-rate contact stabilization (HiCS) process, a variant of high-rate activated sludge, has gained attention for its superior energy recovery and enhanced biosorption capabilities. The need for efficient energy recovery in HiCS necessitates a high settling efficiency to minimize resource loss due to endogenous sludge consumption. However, the low sludge retention time (SRT) required for HiCS can significantly affect sludge floc stability and flocculation performance, warranting a deeper analysis of the factors influencing these characteristics. This study investigates the impact of SRT reduction on sludge performance, focusing on energy potential, viscoelasticity, and critical pressure. The analysis was conducted using rheological tests, contact angle measurements, zeta potential analysis, Fourier transform infrared spectroscopy, XDLVO theory, and the PARAFAC model. Results indicate that due to the contribution of hydrophobicity, the HiCS system maintained the large flocs morphology of the sludge even when the SRT was maintained for 2d. However, a combination of aerobic microbial activity, high concentrations of loosely bound extracellular polymeric substances, and the presence of the filamentous bacterium Thiothrix contributed to reduced flocculation performance.

Multiscale assessment of the effect of a stearic-palmitic sucrose ester on the crystallization of anhydrous milk fat

Anhydrous milk fat (AMF) is a flavorful, but particularly complex fat containing a wide variety of fatty acids (FAs) and triglycerides (TGs), resulting in an extended melting range of −40 °C to 40 °C. The functionality of this fat can be steered by the addition of sucrose esters (SEs). In this study, the crystallization behavior of AMF in the presence of a stearic-palmitic SE was assessed. Samples were cooled at 1 °C/min (slow cooling) or 20 °C/min (fast cooling) to 0 °C, 20 °C or 25 °C and kept isothermal for one hour. At each of these temperatures, AMF was found to crystallize via different polymorphic pathways and chain length structures, as studied by wide- and small-angle X-ray scattering. The addition of the SE (0.5 wt%) accelerated nucleation and allowed crystallization to start at higher temperatures. Polymorphic transitions were accelerated, but not changed. For fast-cooled samples, ultra-small-angle X-ray scattering provided insights into the mesoscale behavior of the crystal nanoplatelets (CNPs). It was observed that CNPs formed at 20 °C were smaller than those at 25 °C. The addition of the SE did not change the size nor the shape of CNPs. Polarized light microscopy (PLM) and cryo-scanning electron microscopy (cryo-SEM) gave insight into the microstructure of the networks. Addition of the SE resulted in more fine and dense fat crystal networks at 0 °C and 20 °C. At 25 °C, large separate floc structures were encountered, with and without the addition of the SE.

Research on Characteristics and Centrifuge Treating Chemical of Floccules Generated by ASP Flooding Produced Water Treatment

Abstract The addition of composite water clear agents (acid, inorganic coagulant and organic flocculant) was an effective method for the treatment of the high ASP contents produced water about strong alkali system. However, it formed a large amount of flocs, which poses significant environmental pressure. In order to reduce the production of flocs, chemical analysis, X-ray photoelectron spectroscopy, scanning electron microscopy and other methods were used to study the composition and structure of flocs generated in the treatment of produced water. It was found that the reason for the difficulty in flocs dewatering was that the gel generated by the action of polyacrylamide in produced water and water cleaning agent contained strong hydrophilic groups and formed a three-dimensional network structure. In view of this feature of flocs, concentrated treatment agent research was carried out from the ideas of degradation, coagulation, density regulation, etc. Field trials have shown that adding 1% of the treatment agent, the water content of the flocs after centrifugal treatment was reduced from 97% to 73% and its volume was reduced by 89%. The flocs concentration treatment agent solved the problem of large flocs production in the application process of composite water clear agents, and was of great significance in the oilfield environment protecting and green production.

Membrane fouling mechanisms in the presence of microplastics and organic matter: The unexpected mitigating role of Ca2+

Ultrafiltration (UF) is demonstrated to be highly effective in the removal of microplastics (MPs), but the presence of coexisting foulants introduces significant uncertainties into the associated membrane fouling behaviors. In this study, membrane fouling mechanisms were investigated when MPs, represented by polystyrene (PS), coexisted with typical organic foulants (sodium alginate, SA) and inorganic ions (Ca2+). Fouling tests revealed that the order of Ca2+ addition significantly impacted the fouling behavior of the SA-PS combined foulants. Specifically, the specific filtration resistance (SFR) was reduced by 40.82 % in the SA-PS-Ca2+ foulants and by 90.92 % in the SA-Ca2+-PS foulants, compared to the SA-PS foulants. X-ray photoelectron spectroscopy and density functional theory calculations indicated that sufficient cross-linking of Ca2+ with SA molecular chains in the SA-Ca2+-PS foulants, forming a large-scale 3D network that encapsulated more PS particles and resulted in larger flocs than those found in the SA-PS-Ca2+ foulants. According to extended Flory-Huggins theory, the improved filtration performance of the SA-PS combined foulants was due to substantial changes in chemical potential during their transition from gel to flocs upon Ca2+ addition. Furthermore, interfacial thermodynamic analyses suggested that increased repulsion between SA-Ca2+-PS foulants and between them and the membrane led to a looser fouling layer, significantly mitigating membrane fouling. This study elucidates the fouling mechanisms in the presence of MPs and other foulants from the perspectives of energy changes and molecular structures, providing novel insights for developing strategies to mitigate membrane fouling.

Enhancement in Dewatering Efficiency of Disrupted Sludge through Ultrasonication and Re-Flocculation—Sustainable Sludge Management

The solids in sewage sludge are primarily composed of organic matter and offer new possibilities for sustainable sludge management, if considered as a stable biomass source in terms of quantity and quality. Reducing the volume of sludge with an extremely high moisture content is challenging, and enhanced dewatering through mechanical treatment is crucial from an environmental and sustainability perspective because it alleviates the reliance on thermal treatment. This study employed ultrasonication to enhance the dewatering efficiency of activated sludge. The disruption of sludge induced by ultrasonication notably facilitated the elimination of intracellular water during mechanical expression. Additionally, the ultrasonicated sludge was verified to be re-flocculated by introducing inorganic electrolytes such as Ca2+ (divalent cations), Al3+ (trivalent cations), and polyferric sulfate. Conversely, no re-flocculation of disrupted sludge was observed upon applying organic polymer flocculant. Under optimized conditions, the sludge re-flocculation progressed to form large flocs, leading to a decreased suspended solids (SS) value from 1423 to 73 mg/L and reduction in capillary suction time (CST) from over 2000 to 18 s. Following pretreatment, the moisture content of the mechanically expressed cake at 500 kPa decreased significantly from 76 wt% (untreated sludge) to less than 60 wt% (treated sludge) due to the elimination of intracellular water.

Study on Demulsification Pre-Treatment of Emulsified Wastewater

In this paper, the flocculation effect of single flocculants and compound flocculants on emulsified wastewater under different conditions was studied. The effect of flocculant type, dose, settling time and composite ratio of flocculant on the treatment of emulsified wastewater were investigated through single-factor condition tests, and then the optimal conditions of flocculants for treating emulsified wastewater were obtained. The results showed that the single inorganic flocculant could break the stable state of the emulsion when the pH was adjusted to 7 and formed tiny flocs, but it took a long time to settle down. The single organic flocculant had no flocculation effect. The inorganic–organic composite flocculants could effectively solve the problem of emulsion breaking and flocculation, and could form large flocs and alum flower formations at the same time, with mud and water effectively separated. The best conditions for the composite flocculants were as follows: under the condition of room temperature and pH 7, the dose of PFC was 2250 mg/L and APAM was 5 mg, the homogeneous stirring time was 10 min, and the settling time was 0.5 h. The removal rate of COD and turbidity reached 84.75% and 99.86%. The study could provide a new treatment idea and method for the pretreatment of stabilized high-turbidity wastewater.

A literature review of electrocoagulation integrated systems on wastewater treatment

Electrocoagulation (EC), an newly arising electrochemical technology, gained more advances than other electrochemical technologies on wastewater treatment in recent years, including the absence of secondary chemical pollution, simplicity of equipment, and formation of large flocs than traditional chemical coagulation. Combined with existing treatment methods, such as membrane processes, adsorption and activated sludge, EC helps encounter existing issues and enhance the efficiency of current technologies. This paper reviews recent studies on the integration of EC and other technologies to illustrate the performance of the combined systems, especially the role played by EC. Then the advantages and the limitations of the integrated systems are assessed, as well as the challenges and future directions are discussed. Considering the growing global concern over water scarcity and environmental degradation, the application of EC-integrated systems represents a viable and indispensable solution for sustainable water management. This literature review intends to be helpful to researchers, investors, and government officials working and making long-range planning process on wastewater treatments.

Impact of cationic polyacrylamide degradation on flocculation in wastewater treatment

In wastewater treatment plants, flocculating agents, primarily polymers, are widely employed to cluster sludge particles into larger flocs or aggregates. The flocculation process not only accelerates sedimentation rates of particles but also aids in water release during thickening and dewatering operations This study explores the effects of cationic polyacrylamide (CPAM) degradation on the flocculation process in wastewater treatment. CPAM undergoes noticeable degradation upon contact with specific metal surfaces, resulting in a substantial alteration in its rheological behavior. These modifications have broad implications for sludge flocculation: 1) accelerating polymer/sludge mixing dynamics, and flocculation kinetics, 2) inducing alterations in the resulting floc morphology, ultimately leading to smaller and less filamentous flocs. Notably, degraded CPAM requires a substantially less polymer quantity to achieve complete sludge flocculation, leading to a reduction in the excessive use of flocculating agents in wastewater treatment.

Collective effects on the settling of clay flocs

In this work a high-magnification digital video camera in combination with a settling column is used to study in a first part the influence of the amount of flocs transferred into the settling column on their settling velocity. In a second part, the setup was used to study the properties of flocs prepared at different clay concentrations but at same flocculant to clay ratio (2.5mgg−1). Illite clay was used and flocculated in a 1 L jar with an anionic polyacrylamide (flocculant). Results show that the average settling velocity of flocs is a function of the amount of transferred flocs. It was also found that floc size and settling velocity depend on clay concentration. This is attributed to the fast aggregation happening in the jar when flocculant and clay are mixed: at higher clay concentrations, larger flocs are created in the first minutes of the experiment, with low densities that prevent them from settling to the bottom of the jar.

Enhanced anaerobic digestion performance and sludge filterability by membrane microaeration for anaerobic membrane bioreactor application

Slow dissolution/hydrolysis of insoluble/macromolecular organics and poor sludge filterability restrict the application potential of anaerobic membrane bioreactor (AnMBR). Bubble-free membrane microaeration was firstly proposed to overcome these obstacles in this study. The batch anaerobic digestion tests feeding insoluble starch and soluble peptone with and without microaeration showed that microaeration led to a 65.7–144.8% increase in methane production and increased critical flux of microfiltration membrane via driving the formation of large sludge flocs and the resultant improvement of sludge settleability. The metagenomic and bioinformatic analyses showed that microaeration significantly enriched the functional genes and bacteria for polysaccharide and protein hydrolysis, microaeration showed little negative effects on the functional genes involved in anaerobic metabolisms, and substrate transfer from starch to peptone significantly affected the functional genes and microbial community. This study demonstrates the dual synergism of microaeration to enhance the dissolution/hydrolysis/acidification of insoluble/macromolecular organics and sludge filterability for AnMBR application.

Effect of ultrasonic pretreatment on the flocs characteristics in the flocculation filtration process of coal slurry water

The enhancement of ultrasonic pretreatment on the flocculation filtration of coal slurry water has been reported. The structural characteristics of flocs are critical parameters in the flocculation and filtration process. In this paper, the effect of ultrasonic pretreatment on the flocs' characteristics during flocculation and filtration was investigated. The flocs size, number, strength, and fractal dimension in the microstate were characterized through a polarized light microscope, PVM, and FBRM. The changes in flocs characteristics on the filter cake's pore structure and moisture distribution were analyzed using L-F NMR. The results showed that the optimal condition was an ultrasonic frequency of 30 KHz, ultrasonic time of 3 min, and the dosage of cationic polyacrylamide (CPAM) with ionicity of 60 at 50 g/t, under which the filtration rate was 597.42 mL·(m2s)−1 and the moisture content of the filter cake was 27.03 %. Ultrasonic pretreatment increased the flocs' size, with a decrease in the proportion of small flocs and an increase in the proportion of medium and large flocs, mainly medium flocs. The increase in the fractal dimension and strength of the flocs structure made the filter cake deformed less under pressure, formed a porous skeleton structure, and increased the total porosity of the filter cake, with the most significant variation in mesopores. Moreover, ultrasonic pretreatment could decrease the proportion of adsorbed and bound water while increasing the proportion of free water and effectively reducing the filter cake's moisture content. This study revealed the essential relationship between floc characteristics and flocculation filtration efficiency, filter cake pore structure, and moisture distribution and provided a new perspective for exploring the application mechanism of ultrasonic technology in enhancing flocculation filtration performance.

Ta-Fe in-situ coating PES membrane and its application in oily wastewater treatment: Insight into modification and anti-fouling mechanisms

Membrane fouling is a serious problem that limits the widespread application of membrane technology. Herein, we propose an effective modification method by in-situ modifying polyethersulfone (PES) ultrafiltration membrane with tannic acid (TA) and Fe3+ chelates to improve its pollution resistance. The TA-Fe3+ complexes could deposit on the PES membrane surface and form a hydration layer by Van Der Waals force, hydrogen bonding force, and hydrophobic association. The modified membrane (PES\\TA\\Fe3+) had enhanced fouling resistance and membrane flux due to its dual advantages of abundant OH groups and favorable spatial structure. After modification, the roughness of membrane surface increased from 219 nm to 257 nm, and its water contact angle decreased from 58.9° to 26.5°, endowing the PES\\TA\\Fe3+ membrane with a strong resistance to oil droplets through electrostatic repulsion, steric hindrance effect, and hydrogen bonding force. Polyaluminum chloride-polydimethyldiallylammonium chloride (PAC-PDMDAAC) could alleviate 85 % membrane fouling resistance. PAC-PDMDAAC mainly mitigated irreversible membrane fouling by removing oil droplets and forming large and loose flocs. While the use of PES\\TA\\Fe3+ membrane mainly reduced the adsorption resistance and the resistance of membrane itself. The anti-fouling performance of PES\\TA\\Fe3+ membrane changed with pH owing to the changes in the properties of TA-Fe3+ complexes. The hydrophilic layer would be decomposed under alkaline conditions due to the deprotonation of TA and excessive hydrolysis of Fe3+. This study provides an efficient anti-fouling strategy and reveals the modification and anti-fouling mechanisms of the hydrophilic membrane, providing theoretical guidance for the further development of membrane technology.

Comprehensive effects of microplastics on algae-laden surface water treatment by coagulation-ultrafiltration combined process: Algae cultivation, coagulation performance and membrane fouling development

In coastal areas, the surface water has been simultaneously exposed to the algae blooms caused by eutrophication and the microplastics (MPs) pollution originating from active human activities. As a practical alternative to address these issues in drinking water plant, coagulation-ultrafiltration combined process is still confronted with the limited understanding about the comprehensive effects of MPs on algae-laden surface water (ASW) treatment. Considering the migration of MPs in nature environment and drinking water treatment process, this study first aims to systematically investigate the influence of MPs on algae cultivation, coagulation performance and membrane fouling development. The results of algae cultivation indicate that MPs stimulated the algae activity by 58 % and then constantly suppressed the secretion of protein-like, humic-like and polysaccharide-like metabolites. The variation of particle size distribution and zeta potential confirm that MPs acted as nuclei to facilitate the development of large coagulation flocs with an increasing average size from 82.6 μm to 107.6 μm, during which the negatively charged pollutants were neutralized and removed from ASW. According to the SEM images, MPs could destroy the structure of fouling layer on 50 kDa membranes during the filtration of ASW coagulation effluent. Its synergistic effect with the enhanced coagulation performance and the suppressed EOM secretion contributed to the alleviation of membrane fouling caused by overlapped large-sized foulants. However, the interaction between the enriched organic foulants by MPs and the deposited coagulants on 300 kDa membranes facilitated the development of cake layer, leading to the deterioration of membrane permeability. This study emphasizes the importance in concerning the existence of MPs during the treatment of ASW by coagulation-ultrafiltration combined process and their exact influence in water purification efficiency.

Effects of cations on biofilms in gravity-driven membrane system: Filtration performance and mechanism investigation

The gravity-driven membrane (GDM) system is desirable for energy-efficient water treatment. However, little is known about the influence of cations on biofilm properties and GDM performance. In this study, typical cations (Ca2+ and Na+) were used to reveal the combined fouling behavior and mechanisms. Results showed that Ca2+ improved the stable flux and pollutant removal efficiency, while Na+ adversely affected the flux. Compared with GDM control, the concentration of pollutants was lower in Ca-GDM, as indicated by the low biomass, proteins, and polysaccharides. A heterogeneous and loose biofilm was observed in the Ca-GDM system, with roughness and porosity increasing by 43.06 % and 32.60 %, respectively. However, Na+ induced a homogeneous and dense biofilm, with porosity and roughness respectively reduced by 17.48 % and 22.04 %. The richness of bacterial communities increased in Ca-GDM systems, while it decreased in Na-GDM systems. High adenosine triphosphate (ATP) concentration in Ca-GDM system was consistent with the abundant bacteria and their high biological activity, which was helpful for the efficient removal of pollutants. The abundance of Apicomplexa, Platyhelminthes, Annelida and Nematoda increased after adding Ca2+, which was related to the formation of loose biofilms. Computational simulations indicated that the free volumes of the biofilms in Ca-GDM and Na-GDM were 13.7 and 13.2 nm3, respectively. The addition of cations changed intermolecular forces, Ca2+ induced bridging effects led to large and loose floc particles, while the significant dehydration of hydrated molecules in the Na-GDM caused obvious aggregation. Overall, microbiological characteristics and contaminant molecular interactions were the main reasons for differences in GDM systems.

Uncovering the neglected role of anions in trivalent cation-based coagulation processes

Coagulation efficiency is heavily contingent upon a profound comprehension of the underlying mechanisms, facilitated by the evolution of coagulation theory. However, the role of anions, prevalent components in raw and wastewaters, has been relatively overlooked in this context. To address this gap, this study has investigated the impact of three common anions (i.e., chloride, sulfate, and phosphate) on Al-based coagulation. The results have shown that the influence of anions on coagulation depends predominantly on their ability to compete with hydroxyl groups throughout the entire coagulation process, encompassing hydrolysis, aggregation, and the growth of large flocs. Moreover, this competition is subject to the dual influence of both anion concentration and hydroxyl concentration (i.e., pH). The results have revealed the intricate interplay between anions and coagulants, their impact on floc structure, and their importance in optimizing coagulation efficiency and ensuring the production of high-quality water.

Mitigation of natural organic matter fouling of electrified membranes by pre-coagulation strategies to improve bisphenol A treatment performance

Membrane fouling is one of the issues that hinder the widespread application of electrified membranes. This study focuses on mitigating membrane fouling caused by natural organic matter (NOM) through pre-coagulation techniques. The effectiveness of pre-coagulation was evaluated based on the flux and removal efficiency of electrified membranes. Pre-coagulation can remove a portion of NOM and reduce the negative surface charge of residual NOM, thereby reducing the attachment of NOM to the surface of electrified membranes. As a result, pre-coagulation effectively increased the flux of electrified membranes for treating water samples containing NOM. Additionally, pre-coagulation alleviated the decrease in surface current density of electrified membranes caused by NOM pollution, leading to improved bisphenol A (BPA) removal performance. The effectiveness of pre-coagulation in enhancing membrane performance depends on the choice of coagulant. Compared to polyferric chloride (PFC), PFC-cationic polyacrylamide composite coagulants (PFC-CPAM) facilitated the aggregation of NOM into larger flocs with a branched structure, demonstrating a stronger capability to mitigate membrane fouling. However, it should be noted that the presence of CPAM may result in irreversible internal fouling due to the polarization effect induced by the electric field. Moreover, when the weight ratio of PFC to CPAM was 1:1, the flocs became overly dense, resulting in reduced flux. This study provides valuable insights for the application of pre-coagulation techniques in mitigating fouling issues in electrified membranes.

Growth of Floc Structure and Subsequence Compaction into Smaller Granules through Breakup and Rearrangement of Aluminum Flocs in a Constant Laminar Shear Flow.

We have constructed an outer-cylinder-rotating Couette device for high-speed shear flow in laminar flow conditions and visualized the structure formation and subsequent rearrangement of PACl (flocculant made of aluminum hydroxide gel) and kaolinite flocs by visible light imaging. In a previous report, we analyzed the case of relatively low shear rate (G-value = 29 1/s) and confirmed that the flocculation process could be separated into two stages: a floc growth stage and a breakup/rearrangement stage. Once the large bulky flocs that reached the maximum size appeared, they rearranged and densified through structural fracture and rearrangement. In this report, this process was further investigated by conducting experiments under two different high shear rates (58 and 78 1/s) at which breakup and rearrangement became more pronounced, and three different aluminum kaolinite ratios (ALT ratios) that were over and under the optimum dosage (neutralization point by Zeta potential). Visualization results confirmed that, during the growth stage, the flocculation rate could be approximated by a scaling relationship between floc size and elapsed time, which depended on the ALT ratio. After reaching the maximum size, the floc rapidly became compact and dense following adsorption of the gel, incorporating fine fragments from erosion breakup. The over and under dosages created a lot of fragments of erosion breakup, but less so in the optimum dosage. In the optimum ALT ratio, fragments did not remain because they were incorporated into the flocs and densified, and the floc size was thought to be maintained. The floc circularity distribution peaked at around 0.6 and 1, suggesting that the flocs were spherical in shape due to erosion breakup.