Large-area Organic Photovoltaic Module Research Articles

Large-area organic photovoltaic modules with 14.5% certified world record efficiency

Large-area organic photovoltaic modules with 14.5% certified world record efficiency

Eco-friendly volatile additive enabling efficient large-area organic photovoltaic module processed with non-halogenated solvent

Menthol (MT) can effectively promote ordered molecular arrangement of acceptors in non-halogenated solvent, contributing to the large-area organic photovoltaic modules (19.31 cm2) with a notable power conversion efficiency (PCE) of 15.74%.

Large area organic photovoltaic modules fabricated on a 30 cm by 20 cm substrate with a power conversion efficiency of 9.5%

The performance of OPV module is strongly dominated by the innovating materials and state of the art processes. Herein, we present a large-area and solution-processable OPV module, which the non-fullerene based active layer and interlayers are all deposited by blade coating. The module achieved a power conversion efficiency of 9.5% under 100 mW/cm2 AM1.5G irradiation with an active area of 216 cm2 on a 30 cm by 20 cm substrate. The power output can still maintain about 92.5% of the initial performance after 610 h of light soaking under 10000 lux LED irradiation. To the best of knowledge, it is the record high efficiency by far for OPV module with an active area over a hundred square centimeters.

Developement of highly efficient large area organic photovoltaic module: Effects of nonfullerene acceptor

Abstract To transfer spin-coating based high performance polymer solar cells (PSCs) to large area using roll-to-roll compatible solution process, it is important to understand effect of the processing method and materials on morphology of bulk-heterojunction (BHJ) films. We developed PBDB-T based PSCs modules using PC71BM or nonfullerene acceptor ITIC with blade coating. It is found that crystallization of ITIC and its following aggregation are significantly affected by solvent drying dynamics which is induced by thermal heating whereas PC71BM shows similar BHJ morphology regardless heating temperature. We studied mechanism and effects of acceptors on BHJ film forming during the coating. ITIC-solvent interaction makes ITIC to form high crystalline structures and but, large aggregated domains during slow solvent evaporation at room temperature. Such aggregated morphology of PBDB-T:ITIC is much improved to optimal morphology for effective charge generation and transporting with a 50 °C heating process. As a result, PBDB-T:ITIC photovoltaic module (active area 58.5 cm2) prepared at 50 °C showed much enhanced efficiency of 9.03% than 5.0% of room temperature processed one. This result is among the highest performance of large active-area PSC modules and provides research guidelines for efficient transfer of spin-coating based small cell technology to roll-to-roll based large-area PSC modules.

Printed semi-transparent large area organic photovoltaic modules with power conversion efficiencies of close to 5 %

Currently, certified lab scale organic photovoltaic (OPV) cells reach efficiencies of more than 12% and life times of 10 years. For commercialization, it is necessary to understand which performance can be reached in fully printed large scale products. Our investigations show that large area, semi-transparent organic photovoltaic modules based on industrially available materials can achieve power conversion efficiencies of more than 4.8% on rigid substrates and 4.3% on flexible ones. The modules processed with a combination of large area coating and laser patterning with an active area of 68.76 cm2 for flexible modules and a total area of 197.4 cm2 for glass modules offer exceptionally high geometric fill factors of more than 94% and a transparency of more than 10%. The processing recipe and the layout of the modules are based on indications of optical and electrical simulations which allow to produce devices with only negligible losses in comparison to small single cell devices. Losses due to imperfect coating or patterning are identified by thermal imaging.

Efficient, large area organic photovoltaic modules with active layers processed with non-halogenated solvents in air

Organic photovoltaic (OPV) modules with excellent power conversion efficiencies of 4.20% and 5.87% were obtained with blends of novel low bandgap polymers, POD2T-DTBT and PDTBT-alt-TT, respectively, with PCBM as the active layers. Large area polymer:PCBM blend films were deposited by blade coating with high film uniformity, fast processing speed, and low material consumption, without the need for an inert atmosphere. With the requirements of future manufacturing in mind, the effects of air exposure on the active layers and the substitution of chlorinated solvents for polymer processing were investigated. While the decline of Voc due to air exposure was recovered by appropriate treatment of the completed devices, FF and Jsc were significantly affected due to interfacial effects, indicating that air exposure should be limited in duration. Active layers of POD2T-DTBT:PCBM processed with less toxic, non-halogenated mixed solvents, comprising non-polar o-xylene with small amounts of polar additive, showed a fine, interpenetrating nanofibrous network that facilitates charge transport in bulk heterojunction photovoltaic cells. The performance of POD2T-DTBT:PCBM photovoltaic cells and modules processed with the new ink formulations were on par with that obtained with chlorinated solvents, with the modules exhibiting impressive power conversion efficiencies above 4%. The results indicated that POD2T-DTBT was an outstanding candidate for future OPV production due to its high performance, processibility in different ink formulations and compatibility with the large area coating techniques.

A series connection architecture for large-area organic photovoltaic modules with a 7.5% module efficiency.

The fabrication of organic photovoltaic modules via printing techniques has been the greatest challenge for their commercial manufacture. Current module architecture, which is based on a monolithic geometry consisting of serially interconnecting stripe-patterned subcells with finite widths, requires highly sophisticated patterning processes that significantly increase the complexity of printing production lines and cause serious reductions in module efficiency due to so-called aperture loss in series connection regions. Herein we demonstrate an innovative module structure that can simultaneously reduce both patterning processes and aperture loss. By using a charge recombination feature that occurs at contacts between electron- and hole-transport layers, we devise a series connection method that facilitates module fabrication without patterning the charge transport layers. With the successive deposition of component layers using slot-die and doctor-blade printing techniques, we achieve a high module efficiency reaching 7.5% with area of 4.15 cm2.

Efficiency enhancement in large-area organic photovoltaic module using theoretical power loss model

For efficiency enhancement of a large-area monolithic organic photovoltaic (OPV) module, we studied the influence of the OPV cell geometry parameters using theoretical and experimental methods. For this work, a unit OPV cell as a reference device and four types of monolithic OPV module with different active cell lengths were fabricated together on a glass substrate. The characteristics of the fabricated unit OPV cell were measured and the voltage ( V mp ) and current density ( J mp ) at the maximum power point were extracted. The parasitic power losses were calculated from the extracted parameters and the material parameters using a theoretical power loss model, taking into consideration the series resistance, contact resistance, and shading (or dead area) losses at the calculated maximum power of the monolithic OPV module. To analyze the influence of OPV cell layout on efficiency of the large-area monolithic OPV module, the power conversion efficiency of the four type monolithic OPV modules with different active cell lengths was measured and compared with the calculated power conversion efficiency. The calculated PCE ratio of the monolithic OPV module with three cells was approximately 78%, and the measured PCE ratio of the fabricated monolithic OPV module with three cells was also approximately 78%. The measured PCE ratio of fabricated monolithic OPV modules with two, four, and five cells also exhibited this tendency for the calculated PCE ratio. Thus, a large-area monolithic OPV module with optimum electrical power loss and an appropriate number of OPV cells can be designed by extracting the parameters of the unit OPV cell and calculating the electrical power loss using the proposed theoretical power loss model.

Large-area organic photovoltaic module—Fabrication and performance

Here we describe the fabrication of the largest (233 cm 2 total area) organic photovoltaic (OPV) module (polymer:fullerene) to be certified by the National Renewable Energy Laboratory (NREL). OPV solar cells were fabricated at Plextronics by spin coating a blend of poly 3-hexylthiophene-2,5 diyl (P3HT) and [6,6] phenyl C 61 butyric acid methyl ester (PCBM) on top of our hole transport layer (HTL), Plexcore ® OC. In laboratory-scale devices (0.09 cm 2), this system routinely exhibits power conversion efficiencies exceeding 3.7%. This P3HT:PCBM active layer and HTL ink system was used to scale up to the larger area module (15.2 cm×15.2 cm module size, i.e. 233 cm 2 total area; 108 cm 2 active area), which was certified by NREL as having 1.1% total area efficiency (3.4% active area efficiency).