High voltage direct current (HVDC) gas-insulated switchgear (GIS) plays a crucial role in developing far offshore wind power and attaining renewable energy and interconnection objectives. However, surface charge accumulation reduces the surface flashover voltage and restricts the development of DC GIS at the higher voltage. In this paper, the design criteria for a ± 550 kV DC insulator were proposed based on DC insulation testing. The influence of geometry on electric field and charge distribution of obtuse conical insulators, disk insulators, and conical insulators was systematically investigated. The results show that the threshold of the tangential electric field under the DC superimposed lighting impulse test for the ±550 kV DC insulator is 11.1 kV/mm. The simulation results indicate that the increasing inclination of the insulator enhances the normal electric field and surface charge density, while the increase in insulator size diminishes the tangential electric field dramatically. The obtuse conical insulator with an upper surface inclination angle of 30°, a lower surface included angle of 140°, and a diameter of 812.5 mm is ideal for ±550 kV DC GIS. The obtained results may provide guidance for the compact design of insulators and the development of DC GIS.
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