Abstract An improved 3σ method and dung beetle algorithm optimization hybrid kernel extreme learning machine-based (DBO-HKELM) approach for predicting the remaining useful life (RUL) of rolling bearings was suggested in order to increase prediction accuracy. Firstly, multi-dimensional degradation feature data is extracted from bearing vibration data. Considering the influence of noise signal on the prediction accuracy, an improved kernel principal component analysis method is proposed to reduce the noise of degraded features. Then, an improved 3σ method is proposed to determine the starting point of bearing degradation by combining bearing vibration signal data. Lastly, a DBO-HKELM life prediction model was put forth. The parameters of hybrid kernel extreme learning machine were optimized by dung beetle algorithm, and appropriate kernel parameters and regularization coefficient were selected. The feature set of degradation indicators is input into the trained model to output the bearing RUL prediction results starting from the determined degradation starting point. Multiple data sets were used to verify that the new RUL prediction method significantly improves the prediction accuracy.
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