Hydrogen sulfide (H2S), a common pollutant in both fossil and bio-based fuels, can be transformed into valuable hydrogen (H2) through a two-step thermochemical process known as sulfur looping. This scheme, derived from the chemical looping approach, employs a metal-sulfide-based sulfur carrier as a solid intermediate. Iron sulfide, a benign and abundant material, is a promising candidate as the sulfur carrier; however, it faces challenges related to its poor kinetic activity. In this study, we demonstrate the exceptional performance of nano-sized sulfur carriers for the sulfur looping scheme through comprehensive experimental and theoretical analyses. We synthesized iron sulfide nanoparticles that exhibit a remarkable ∼69% enhancement in reactivity over the bulk-sized sulfur carrier. This enhancement is attributed to the high surface area and the nanoscale effects that enhance intrinsic activity. Furthermore, for the first time, we evaluated the effect of co-feeding carbon dioxide (CO2), a prevalent component in industrial acid gas streams alongside H2S. Our combined thermodynamic, atomistic density functional theory (DFT), and experimental studies indicate that the presence of CO2 enhances the conversion of H2S. Additionally, to gauge the sulfur looping process’s superiority at a larger scale, we conducted comprehensive thermodynamic analyses under industrial acid gas conditions. These analyses reveal an improvement of ∼22 percentage points in energy efficiency and ∼8 percentage points in exergy efficiency over the state-of-the-art Claus process. This study, integrating experiments, atomistic DFT studies, and process simulations, provides valuable guidance in the design of high-performance sulfur carriers for efficient H2S splitting to H2.
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