Iron And Steel Research Articles

Evaluation of Hair Changes and Damage According to Hair Iron Heating Plate Material

This study investigates the effects of ceramic and polymer heating plates on the surface and structure of hair. To evaluate the degree of hair damage caused by the iron and polymer heating plate materials, hair moisture content and the degree of hair fading were measured using Thermo Gravimetric Analysis (TGA) and a colorimeter, respectively. Additionally, a Scanning Electron Microscope (SEM) was used to analyze the change in the microstructure of the hair. As a result, hair treated using a polymer iron contained significantly higher moisture than hair treated using a ceramic iron. The colorimeter analysis showed that ceramic irons caused fading and damage to hair color, whereas polymer irons did not. Lastly, hair treated with a ceramic flat iron had extensive surface scratches and cuticle melting from the SEM analysis, unlike hair treated with a polymer iron, which preserves superior hair shape and cuticle integrity.

Iron and steel workers acquiring a factory in exchange for a single coin: a genuine people’s sector

ABSTRACT The iron and steel industry, a cornerstone of industrialization, is vital for economic growth and infrastructure development, particularly in Turkey, where it has been central to industrial policy. This study explores how the Karabük Iron and Steel Factories, known as ‘the factory of factories,’ were transferred to workers for a symbolic price of 1 Turkish Lira (TL) following worker protests against privatization. The study focuses on the strong labor movement and social cohesion among the iron and steel workforce, using the 8 November 1994, protests as a case study. It evaluates how the structural characteristics, societal concerns, and outcomes of these protests differ from other labor movements. By highlighting these differences, the study aims to contribute to the literature on labor movements and protest dynamics. The November 8 protests were significant in raising awareness of workers’ rights and union struggles through media and public attention, while also shedding light on the state and public authorities’ strategies for maintaining social order. Moreover, the study links the achievements of these protests to the concept of the people’s sector. One key conclusion is the relationship between the iron and steel sector and the people’s sector, emphasizing the role iron and steel workers have played in fostering social stability and solidarity.

A review on the mechanical and biocorrosion behaviour of iron and zinc-based biodegradable materials fabricated using powder metallurgy routes

Abstract Over the past two decades, research on alloys and composites based on Mg, Fe, and Zn has focused on biodegradable orthopaedic implants. Mg-based materials face issues like excessive corrosion rates and hydrogen gas evolution, while Fe and Zn-based materials show lower corrosion rates. However, these rates are slower than the optimal rate, which can be modified using powder metallurgy (PM) manufacturing. The PM process offers precise control over porosity distribution which in turn affects the mechanical and corrosion properties of the fabricated specimen. The highest rate of corrosion i.e. 0.944 mmpy was observed with the alloying of 2 wt% Pd in Fe and by using conventional sintering technique. Similarly, Zn-based samples fabricated by conventional sintering was found to exhibit higher corrosion rate as compared to microwave and spark plasma sintered specimen. PM-fabricated Fe and Zn-based bone scaffolds have been investigated for in-vitro corrosion and osseointegration. A higher porosity in the Fe and Zn scaffolds (>60 %) resulted in high corrosion rate which adversely impacted the cell proliferation. This timely review critically assessed PM-fabricated Fe and Zn-based materials that have the potential to transform regenerative medicine and patient care by redefining the field of biodegradable implants.

Study on the influence of high permeability magnetic iron on energy consumption reduction in high gradient magnetic separator

The green processing of weakly magnetic iron ore is inseparable from high-intensity and high-gradient magnetic separator (HGMS), which is one of the most energy-intensive magnetic separation equipment. Iron (Fe) armor serves as the key primary structure for enhancing magnetic field conduction efficiency within the magnetic system. The order of magnetic properties of commonly used magnetic yoke materials is: ordinary carbon structural steel < Q235 steel < DT4 electrical pure iron. But the utilization cost of DT4 electrical pure iron is the highest, especially the magnetic properties of DT4C super electrical pure iron are unstable and the yield is low. On the basis of ordinary pure iron materials, this article has developed a new type of 411 pure iron (411) upon controlling the levels of harmful elements, while increasing the concentration of beneficial elements.intensity Furthermore, through the utilization of magnetic field simulation software, the impact of 411 on the background magnetic field intensity of HGMS was analyzed. The results indicated that the newly developed 411 pure Fe exhibited a coercivity of 24.07 A/m, a saturation magnetization intensity of ∼ 1.69 T, a maximum relative magnetic permeability of 24.38 × 10-3H/m, demonstrating superior magnetic properties in comparison with Q235 and DT4C. When using 411 pure iron as the magnetic yoke material, the background magnetic field intensity of the HGMS can be increased by 6.85 % − 14.64 % compared with using DT4C super pure iron under the same excitation current conditions. The magnetic yoke with better magnetic conductivity will enhance the magnetic field utilization efficiency of the magnetic system, a reduce the excitation energy consumption, and improve the sorting performance of HGMS.

Removal of Cr(VI) in groundwater by controlled release materials based on nano zero-valent iron and activated carbon

ABSTRACT The use of nano zero-valent iron (nZVI) materials for groundwater Cr(VI) removal encountered challenges of agglomeration and low removal efficiency. Controlled release materials (CRMs) gradually release reactive substances or reducing agents, prolonging the release time. Here, we report the development of novel CRMs containing nZVI and activated carbon (AC). During the removal of Cr(VI) in groundwater, the prepared AC/nZVI/CRMs slowly released nZVI, greatly reducing the agglomeration of nZVI. The adsorption capacity of AC-containing CRMs prolonged the residence time of Cr(VI) in water, improving the removal efficiency of the AC/nZVI/CRMs. We found that lower pH enhanced the removal of Cr(VI) by the AC/nZVI/CRMs from simulated groundwater. The removal efficiency of the AC/nZVI/CRMs was also affected by the simulated groundwater environment and decreased with the increasing flow rate of the groundwater. Our results suggested that these novel nZVI-containing CRMs minimized agglomeration during the removal of Cr(VI) by nZVI, exhibited enhanced efficiency under acidic conditions, and facilitated Cr(VI) removal from similar groundwater environments.

Can Australia Become a Green Iron Powerhouse?

AbstractAs a country with an abundance of renewable resources, Australia has an opportunity to emerge as a global leader in the production of green iron rather than simply extracting and exporting iron ore around the world. While it makes sense to do so in the changing geopolitical environment, and to assist in achieving our commitments to dramatically reduce our carbon emissions, this paper sheds light on the complex technical and economic arguments for the creation of a green iron industry here in Australia. We argue that targeted government intervention coupled with industry commitment to transforming the sector could realistically result in the emergence of a nascent green iron industry in the medium term.

A Study on Metallurgical Artifacts Excavated from Luojiaba Site H235 in the Eastern Sichuan Region during the Eastern Han Dynasty

Currently, research remains limited on ironworking workshops in China and even throughout East Asia. The discovery of Luojiaba Site H235 in 2021 provides significant new material on this issue. This paper comprehensively organized the metallurgical artifacts and employed technological methods such as XRF and SEM-EDS to analyze the slag and hammerscale excavated from Luojiaba Site H235. First, the chemical composition and microstructural phases of the slag were analyzed, with an examination of the hammerscale. Second, the processes leading to the formation of slag and hammerscale are discussed. Third, based on the scale of the site, the chemical composition, and the characteristic shapes of the slag, combined with Serneels’ theoretical framework for quantitative analysis of forging slag, the slag unearthed from Luojiaba Site H235 was tentatively categorized as forging slag. This suggests that the workshop primarily produced or repaired iron objects through forging. Finally, considering the furnace shapes observed at contemporary sites and discussions on the potential sources of iron materials at the Luojiaba site, speculations are made regarding the furnace structure at the Luojiaba site and the possible origin of its iron materials. Unlike ironworking workshops at other contemporary sites, the location of the forging workshop at Luojiaba Site H235 presents a distinctly different choice, situated within a village or town during the Eastern Han Dynasty. This choice of location may reflect a phenomenon closer to consumer proximity. Therefore, analyzing metallurgical artifacts unearthed from Luojiaba contributes to understanding the operation of ironworking workshops and the distribution of resources in village-level settlements in the eastern Sichuan region during the Eastern Han Dynasty.

The Charcoal Iron Industry and Pennsylvania Forestry

ABSTRACT Pennsylvania was a pioneer in the forestry conservation movement, as one of the earliest states to develop forestry legislation, a forestry commission, state forestry reservations, and a forestry association. There are well-known early forestry leaders, like Gifford Pinchot, first chief of the US Forest Service, and Joseph T. Rothrock, the father of Pennsylvania forestry. However, much of the early foundation of the forestry movement in the state is not readily recognized. Bernhard Fernow, third chief of the federal Division of Forestry, had Pennsylvania roots. John Birkinbine, a founder and president of the Pennsylvania Forestry Association (for nearly a quarter-century), quietly provided much of the leadership for the early forestry movement. Surprisingly, Pennsylvania’s charcoal iron industry had connections to all four of these forestry leaders. Charcoal production in the state is sometimes associated with forest devastation, but a deeper look shows it is more closely associated with forest conservation.

Analisis kekuatan pembebanan frame mesin press hidrolik kapasitas 3 ton

This study examines the safety and stress factors to determine the maximum dynamic load that can be supported by the press machine frame. Dynamic loads occur due to the working mechanism of the press machine that presses the bearing. Stress analysis test simulation using the Solidwork 2020 computer program with the finite element method in the simulation test of the hydraulic press machine frame material structure with dynamic load treatment. The frame design model uses U-profile iron material UMP 50 with a thickness of 3-5mm with dimensions of 50 mm x 38 mm. The simulated variable load is 3000 kg. The simulation results show the yield strength of the material = 521.927 N / m² (Mpa) and the stress, displacement, strain values ​​at a load of 3000 kg = simulation Stress = 620.422 N / m² (Mpa), Displacement = 1.232mm, Strain = 0.001. The von Mises stress value is 29,500 N = 620.422N; 521.927 N = 1.88. The simulation results show that the hydraulic press machine frame design has a safety factor of 0.001 and can withstand dynamic loads of up to 3000 kg.

Analysis of prospects of thermal conversion of peat raw materials and their use in ferrous metallurgy

Analysis of prospects of thermal conversion of peat raw materials and their use in ferrous metallurgy

砥石을 통해 본 한반도 동남부지역의 開始期 철기 제작기술

In relation to the beginning of ancient iron production in the southeastern part of the Korean Peninsula, the issue of wrought iron production has been a major issue, with research focused on furnace wall and tuyre fragments, iron materials, and slag found in association within dwellings. However, whetstones, which functioned as a processing tool throughout humankind’s long history, have yet to be fully examined in relation to wrought iron production. Therefore, this paper presents the results of analysis undertaken on the use traces of the ground whetstones excavated from archaeological sites. It was found that the whet-stones can be largely divided into those with the abrasive section located partially or along the entire surface of the stone. In the areas where the iron tools were used from the initial stage, it was identified that the stone manufacturing technology of the local communities was utilized and evidence of the working of iron products could be observed on the sur-face of the whetstones. In addition, the fact that iron objects have have been unearthed in contexts in which iron production by-products have not been identified shows that the use of whetstones was not limited to iron smithing. In addition, in relation to the initial period of iron use ob-served mainly in the Geumho River basin, the characteristics and distribution of iron pro-duction sites from the same period are not uniform, indicating that the nature of iron use and production in the initial period in the southeastern region was not uniform. The development of the initial iron production technology for the southeastern part of the Korean Peninsula was examined by identifying different aspects in the southeastern part of Kyushu, Western Japan, where the situation of reusing iron fragments was con-firmed over a long period of time and over a wide area.

The prevalence of occupational injuries and associated risk factors among workers in iron and steel industries: a systematic review and meta-analysis

BackgroundThe iron and steel industries are among the most dangerous workplaces in the world compared to other manufacturing industries. Workers are exposed to multiple occupational hazards, which predispose them to high risks of both fatal and non-fatal injuries. Currently, the data on the global prevalence and associated risk factors for occupational injuries in the iron and steel industries is fragmented and incomplete. This study was undertaken to address this issue by pooling data relating to the prevalence of occupational injuries and its associated factors among workers in iron and steel industries studies around the world.MethodsThe search was conducted systematically using PubMed, HINARI, EMBASE and Google Scholar for published studies in English that reported on occupational injuries and associated risk factors among workers in iron and steel industries. MetaXL version 5.3 software was used in the meta-analysis to estimate the pooled prevalence of occupational injuries and associated risk factors among workers in the iron and steel industries. The study protocol has been registered with PROSPERO, number CRD42022344258.ResultsOf the 447 articles identified, 15 studies from 9 countries met the inclusion criteria. The pooled prevalence estimate of occupational injury was 0.55 (95% CI: 0.15, 0.93). The pooled results indicated that the odds of having an occupational injury were 4.06 times higher among workers who did not use personal protective equipment compared to those who used such equipment. Likewise the odds of occupational injuries was increased by 1.65 among night shift workers compared to the counterpart.ConclusionsThe global prevalence of occupational injuries in iron and steel industries was 55%. The results indicate that night work shift and the lack of use of personal protective equipment has a higher impact than other factors in the occurrence of occupational injuries in the iron and steel industries.

Promising areas of slag processing in ferrous metallurgy

The characteristics of promising areas of slag processing in ferrous metallurgy are given. An increase in requirements for environmental protection was noted. Modern slag processing includes primary and secondary processing, which differ in the physical state of the slag. The technological foundations of mass processing of slag have been formed at the Ural Institute of Metals. An assessment of the state of slag processing shows that the capacity of crushing and screening plants, mainly due to complexes purchased abroad, exceeds the yield of slag of current production and leads to a decrease in dumps. Modern areas of economics and environmental protection require the creation and implementation of new technologies and equipment for the processing of slag in liquid and solid form, improving the quality of products at all stages of processing. Processing of slag in liquid form at furnace (or located near melting furnaces) plants will make it possible to organize the technological process in highly economical environmentally friendly small-sized units, to adjust the composition and properties of slag, to expand the range and quality of the resulting products, to create conditions for the utilization of melt heat and the recycling of slag processing products. These processes reduce the environmental burden on the environment, reduce material, energy and operational costs, and expand the range and quality of the products obtained

An experimentally validated thermomechanical model for a parametric study on reducing residual stress in cast iron repair welding

Remarkable casting properties and superior mechanical characteristics of cast iron make it an ideal material for a wide range of industrial applications. However, the production of cast iron components may result in the formation of cracks and defects, posing a significant threat to their structural integrity. Repair welding is a promising solution to resolve cast iron production defects. However, repair welding cast iron components poses unique challenges that stem from residual stress (RS) formation and the possibility of cracking during the repair process. Moreover, research on cast iron repair is scarce. To overcome these challenges, this paper presents a thermo-mechanical model validated by experiments to reduce RS in cast iron repair welding through the optimization of welding parameters and weld sequences as well as the geometry of the repair area. An experimental bead-on-plate weld is set up in order to validate the developed thermo-mechanical model. The temperature distribution in the weld is measured using thermocouples placed around the weld line. An X-ray diffraction technique is used to measure the axial and transverse RS at different points around the weld line. The developed finite element model is employed to simulate the repair welding process and analyze the effect of inter-pass temperature, the number of welding passes, welding sequences, and groove geometry on the RS. The numerical approach applied in this study provides a framework for repair welding optimization of cast iron and other materials, fostering the development of more efficient and reliable repair methods for industrial applications.

Decoupling of environmental impacts in the iron and steel sector is still needed beyond emissions

AbstractThe iron and steel (IAS) sector forms a critical foundation of the global economy, and the successful eco‐economic decoupling of this sector has been a focus of academic inquiry. However, existing literature in decoupling analysis often adopts a “carbon tunnel vision,” that is, concentrating on carbon alone while neglecting a broader array of environmental consequences. Here, we conduct multi‐footprint accounting for the IAS sector from 2000 to 2022 for carbon, energy, water, and particulate matter dimensions, examining decoupling patterns across different regions and various footprint types. Contrary to existing literature showing the successful decoupling of the IAS sector's environmental impact with economic growth, our study highlights that the decoupling trend is only observed in carbon footprints. We find that the carbon intensity has experienced a substantial decrease in the post‐2016 period, effectively counterbalancing the growth induced by increased demand. Such a pattern is unobserved for other footprint types. This suggests that while carbon has decoupled, other environmental impacts, such as water use and particulate matter, remain closely linked to the economic activity in this sector. These findings highlight a need for achieving sustainability on a diverse scale beyond decarbonizing the IAS sector. A shift away from the “carbon tunnel vision” in scholarly inquiry and public attention is essential, as it may hinder achieving diverse sustainability goals.

Ecological State of Environmental Facilities in the Zone of Influence of the Lipetsk Industrial Agglomeration

It has been found that the accumulation of heavy metals (HM) in environmental facilities of the Lipetsk industrial agglomeration varies significantly and may depend on the technological mode of the companies, the composition of aerosol fallout, soil properties, distance and direction from the emission plume, biological characteristics of plants and other factors. In the area where the Novolipetsk Iron and Steel Works (NLMK) is located, the excess levels of kerosene, gasoline and hydrocarbons in the atmospheric air were detected, as well as increased dust concentrations in the area of the Lipetsk Tractor Plant. At that, the concentrations of gaseous hazardous chemicals in the air of other areas of Lipetsk and agricultural lands at different distances and directions from NLMK did not exceed the established maximum values. The maximum content of HM was recorded in the upper layers of virgin undisturbed soils in the near zone of influence of industrial companies. It was noted that on arable soils the content of HM does not exceed the standard values, with the exception of a number of cases where the content of Fe, Cr, Ni in the grass stand exceeds the permissible level. It was concluded that the research carried out made it possible to identify the main patterns and factors influencing the pollution of environmental facilities, including components of agroecosystems.

Carbochlorination of YOCl for Synthesis of YCl3

AbstractAs the production of high-quality titanium (Ti) metal increases significantly, the generation of low-quality Ti scraps increases and exceeds the demand for current cascade recycling in ferrous metallurgy. Therefore, the development of an upgrading recycling technology, in which scraps are refined and reutilized, is required. The magnesium (Mg) deoxidation assisted by the formation of oxychlorides of rare earth metals is currently considered a promising process for upgrading recycling technology, during which YOCl is formed as a byproduct. In this study, we investigate the synthesis and separation of YCl3 from YOCl via carbochlorination at 973 and 1073 K and confirmed that YCl3 can be regenerated from YOCl at a high conversion rate (82.7 pct at maximum). YCl3 was also formed even in the presence of MgCl2; however, MgCl2 decreased the conversion rate (49.8 pct at minimum). The conversion rate in the temperature region where YCl3 is a liquid (1073 K) was lower than that in the temperature region where YCl3 is a solid (973 K). Therefore, an operation with temperature cycling, in which YCl3 is formed at a temperature where YCl3 is a solid and then the temperature is increased to a temperature where YCl3 is a liquid to drain the molten mixed salt, is efficient.

Human sperm mitochondrial DNA copy numbers and deletion rates: Comparing persons living in two urban industrial agglomerations differing in sources of air pollution

Persons living in industrial environments are exposed to levels of air pollution that can affect their health and fertility. The Czech capital city, Prague, and the Ostrava industrial agglomeration differ in their major sources of air pollution. In Prague, heavy traffic produces high levels of nitrogen oxides throughout the year. In the Ostrava region, an iron industry and local heating are sources of particulate matter (PM) and benzo[a]pyrene (B[a]P), especially in the winter. We evaluated the effects of air pollution on human sperm mitochondrial DNA (mtDNA). Using real-time PCR, we analysed sperm mtDNA copy number and deletion rate in Prague city policemen in two seasons (spring and autumn) and compared the results with those from Ostrava. In Prague, the sperm mtDNA deletion rate was significantly higher in autumn than in spring, which is the opposite of the results from Ostrava. The sperm mtDNA copy number did not show any seasonal differences in either of the cities; it was correlated negatively with sperm concentration, motility, and viability, and with sperm chromatin integrity (assessed with the Sperm Chromatin Structure Assay). The comparison between the two cities showed that the sperm mtDNA deletion rate in spring and the sperm mtDNA copy number in autumn were significantly lower in Prague vs. Ostrava. Our study supports the hypothesis that sperm mtDNA deletion rate is affected by the composition of air pollution. Sperm mtDNA abundance is closely associated with chromatin damage and standard semen characteristics.

Sustainable Groundwater Purification: Leveraging Local Materials for Lead, Iron, and Cyanide Removal in Ghanaian Mining Communities

This study aims to evaluate the effectiveness of Moringa Oleifera seeds and banana peels as natural coagulants for the removal of lead, iron, and cyanide from groundwater in mining-affected communities in Ghana. Experimental laboratory analysis was used to analyze groundwater samples collected from five mining communities in the Atwima-Kwanwoma and Obuasi East districts of the Ashanti Region, Ghana, and treated with Moringa oleifera seeds and banana peels as natural coagulants. The concentrations of E. coli, cyanide, lead, and iron were measured before and after treatment. The study found a 100% removal efficiency for E. coli, cyanide, lead, and iron after treatment with Moringa oleifera seeds and banana peels. These results align with previous studies indicating the efficacy of these natural coagulants in water purification as the Moringa oleifera seeds and banana peels are effective, low-cost natural coagulants for removing contaminants from groundwater in mining communities.

Challenges and possibilities of the manual metallographic serial sectioning process using the example of a quantitative microstructural analysis of graphite in cast iron

Abstract The 3D microstructure analysis presented in this study focuses on the nodular graphite of an EN-GJS grade cast iron. The shape is analyzed based on shape factor and aspect ratio as well as average particle size and distribution. The shape of graphites in cast iron materials is critical to the mechanical properties of these alloys and is essential for the characterization of the material. Metallographic serial sectioning creates a digital twin of the material, which is removed layer by layer and visualized layer by layer under an optical microscope. From this three-dimensional twin, any number of planes can be digitally projected and analyzed. Conventional quantitative 3D analysis examines the voxel count and composition of a body in 3D space. The analysis presented here applies stereological 2D analysis methods to three spatial planes of the material. Two of the planes are digital projections of the twin. The two reconstructed planes of the material are chosen so that the direction vectors of all three planes form an angle of 90° to each other. The methodology is described in detail and the challenges and opportunities of the serial section method presented here are discussed.