Iron Chromium Research Articles

Enhancing Battery Performance through Solvation Structure Modulation of Iron–Chromium Electrolytes Using Guanidine Hydrochloride

Enhancing Battery Performance through Solvation Structure Modulation of Iron–Chromium Electrolytes Using Guanidine Hydrochloride

Corrosion Evaluation and Mechanism Research of AISI 8630 Steel in Offshore Oil and Gas Environments.

In this study, we optimized the traditional composition of AISI 8630 steel and evaluated its corrosion resistance through a series of tests. We conducted corrosion tests in a 3.5% NaCl solution and performed a 720 h fixed-load tensile test in accordance with the NACE TM-0177-2016 standard to assess sulfide stress corrosion cracking (SSCC). To analyze the corrosion products and the structure of the corrosion film, we employed X-ray diffraction and transmission electron microscopy. The corrosion rate, characteristics of the corrosion products, structure of the corrosion film, and corrosion resistance mechanism of the material were investigated. The results indicate that the optimized AISI 8630 material demonstrates excellent corrosion resistance. After 720 h of exposure, the primary corrosion products were identified as chromium oxide, copper sulfide, iron oxide, and iron-nickel sulfide. The corrosion film exhibited a three-layer structure: the innermost layer with a thickness of 200-300 nm contained higher concentrations of alloying elements and formed a dense, cohesive rust layer that hindered the diffusion of oxygen and chloride ions, thus enhancing corrosion resistance. The middle layer was thicker and less rich in alloying elements, while the outer layer, approximately 300-400 nm thick, was relatively loose.

Enhancing corrosion fatigue performance of 17-4 PH stainless steel by simultaneous aging and plasma nitriding

This study investigated the effects of simultaneous aging and low-temperature plasma nitriding on the corrosion fatigue performance of 17-4 PH stainless steel. Plasma nitriding was conducted under two temperatures of 400 and 500 °C and, for comparison, some other specimens were subjected to aging treatment at the same temperatures and times. Microstructural characterization by scanning electron microscope (FESEM) and electron backscatter diffraction (EBSD) confirmed similar structures at the core in the nitrided and aged specimens, thereby, the influence of nitrogen at the surface of 17-4 alloy could be carefully investigated. X-ray diffraction and grazing incidence X-ray diffraction (GIXRD) identified expanded martensite as the matrix within the nitrided layer, accompanied by CrN, Fe3N, and Fe4N phases. X-ray photoelectron spectroscopy (XPS) analysis revealed high nitrogen concentration, in regions very close to the surface, after nitriding at 500 °C. The N1s spectra shifted towards lower binding energies, indicating interaction between nitrogen and the matrix atoms, and the formation of nitrides in the nitrided layer. The nitrided thicknesses experienced close values at 400 °C (10 h) and 500 °C (5 h), provided at 400 °C the layer was mostly a supersaturated solid solution but at 500 °C it was composed of iron nitrides and chromium nitride. High hardness values of above 1600 HV0.1 were obtained after optimum plasma nitriding as the result of combined effects of solution strengthening induced by nitrogen atoms and the presence of dispersed nitride phases. EBSD results indicated residual stress within the nitrided layer, which would affect the corrosion fatigue resistance. Experimental findings demonstrated that both aging and plasma nitriding substantially enhanced the corrosion fatigue resistance of 17-4 PH stainless steel in 3.5 wt% NaCl. Moreover, simultaneous aging and plasma nitriding proved superior behavior in corrosion fatigue, primarily due to delayed crack initiation and improved fatigue resistance, without the risk of overaging which is detrimental to mechanical properties.

Microstructure, hardness, and wear resistance of high-carbon hypereutectic high chromium irons containing W for use as roller sleeves

High chromium irons (HCI) have rarely been investigated the impact of varying W content on the microstructure and performance of high-carbon irons by scholars. In this study, after calculating by Java-based Materials Properties software (JMatPro), the casting alloying method was applied to explore the effect of adding W (0-15 wt%), Mo 3 wt%, and C 6 wt% on HCI to prepare highly wear-resistant and hard materials. The results showed that the maximum volume fraction of carbide was 38% at C 6 wt%. The addition of W promoted the formation of M6C with a maximum volume fraction of 21%, which increased the hardness to 64.5 HRC and reduced the weight loss to 0.062 g. Since W10 (the iron with W 10 wt%) and W15 (the iron with W 15 wt%) exhibited similar wear resistance but lower impact resistance, the W10 samples were heat-treated. W10 after QT550 (quench and temper heat treatment at 550 °C) sample developed a large number of M6C-type carbides and martensite in the matrix, which improved the properties of the matrix by diffusion strengthening, leading to a hardness of 70.0 HRC and a reduction in weight loss to 0.035 g. Compared to the Cr20 reference iron, W10 after QT550 was 22.8% higher in hardness and 76.8% lower in abrasion. Concurrently, an experiment was conducted on the production of roller sleeves. With the use of W10 after QT550, the lifetime of the roller sleeve was increased by 1.6 times.

Hydrogen permeation in iron-chromium-aluminum (FeCrAl) alloys and the effects of microstructure and surface oxide

Iron–chromium–aluminum (FeCrAl) class alloys are candidates for use as cladding for accident-tolerant fuels and moderators. In this context, hydrogen isotope permeation in FeCrAl alloys is an important material property. In the present work, the apparent permeability, effective diffusivity, and apparent solubility of hydrogen in the FeCrAl alloys C26M and Kanthal D (KD) were measured with gas-driven hydrogen permeation. Permeation measurements were conducted at temperatures of 400 to 700 °C and at gas-driven pressures from 1 to 100 kPa. In particular, the effect of grain size on hydrogen transport was studied with KD samples with three different microstructures: nanocrystalline (NC), ultra-fine grained (UFG), and coarse-grained (CG). The UFG and NC specimens had higher apparent activation energies (73.4 kJ mol-1 and 65.2 kJ mol-l, respectively) for hydrogen permeability than the CG sample (46.9 kJ mol-1). An aluminum oxide layer formed on the primary- and secondary-side surfaces of all samples subjected to permeation experiments which demonstrated the propensity of FeCrAl alloys to form these innate oxide permeation barriers.

Chelation approach to long-lived and reversible chromium anolytes for aqueous flow batteries

Iron chromium flow battery (ICFB) has the advances of low cost, safety, and independent design of power and capacity, but is restricted by the deactivation of chromium anolytes. Here, a complex of diethylenetriaminepentaacetic acid with chromium ion (CrDTPA) is designed with minimum capacity loss rate and best cycling stability. DTPA is an octadentate ligand and chelates with chromium ions in a seven-coordinated manner. The coordination structure was studied by Nuclear Magnetic Resonance, Fourier transform infrared and UV–vis absorption spectra, and identified as a robust structure. CrDTPA has good electrochemical activity and reversibility with a redox potential of −1.145 V versus saturated calomel electrode. A novel iron chromium flow battery (NICFB) is designed by coupling CrDTPA anolytes and Fe(CN)6 catholytes. NICFB displays high energy conversion efficiency with coulombic efficiency of 99.0 % and energy efficiency of 82.2 % at 40 mA cm−2. Importantly, NICFB shows superior cycling stability without performance decay for 160 cycles, ranking the best among recently reported ICFBs. This chelation approach provides a simple and practical method to solve chromium anolytes deactivation and improve cycling stability.

Composite Modified Graphite Felt Anode for Iron–Chromium Redox Flow Battery

The iron–chromium redox flow battery (ICRFB) has a wide range of applications in the field of new energy storage due to its low cost and environmental protection. Graphite felt (GF) is often used as the electrode. However, the hydrophilicity and electrochemical activity of GF are poor, and its reaction reversibility to Cr3+/Cr2+ is worse than Fe2+/Fe3+, which leads to the hydrogen evolution side reaction of the negative electrode and affects the efficiency of the battery. In this study, the optimal composite modified GF (Bi-Bio-GF-O) electrode was prepared by using the optimal pomelo peel powder modified GF (Bio-GF-O) as the matrix and further introducing Bi3+. The electrochemical performance and material characterization of the modified electrode were analyzed. In addition, using Bio-GF-O as the positive electrode and Bi-Bio-GF-O as the negative electrode, the high efficiency of ICRFB is realized, and the capacity attenuation is minimal. When the current density is 100 mA·cm−2, after 100 cycles, the coulomb efficiency (CE), voltage efficiency (VE), and energy efficiency (EE) were 97.83%, 85.21%, and 83.36%, respectively. In this paper, the use of pomelo peel powder and Bi3+ composite modified GF not only promotes the electrochemical performance and reaction reversibility of the negative electrode but also improves the performance of ICRFB. Moreover, the cost of the method is controllable, and the process is simple.

A High Current Density and Long Cycle Life Iron Chromium Redox Flow Battery Electrolyte

A High Current Density and Long Cycle Life Iron Chromium Redox Flow Battery Electrolyte

Failure analysis of grate in a municipal solid waste incineration plant

The paper presents findings on the mechanisms and consequences of high-temperature corrosion in a waste incineration plant, particularly focusing on the corrosion of gratings made of duplex cast steel. The structure is crucial for corrosion resistance. Symptoms of this corrosion include scale formation and removal, characterized by a two-zone composition: an outer part containing elements such as magnesium, calcium, aluminium, silicon, and oxygen, and an inner part consisting of chromium oxide and iron oxide. Melting traces caused by corrosion in molten salts are also observed on the surface of the scale, and intergranular corrosion and internal oxidation are observed on the cross-section of the grating. Additionally, precipitation processes occur due to long-term heating, leading to the formation of Cr23C6, G and σ phases. These findings underscore the challenges posed by high-temperature corrosion in industrial settings and highlight the complex mechanisms involved in the degradation of materials under such conditions.

Title: Investigation of Kinetically Favorable Chromium Speciation Distribution for Iron Chromium Redox Flow Batteries

Chromium is a promising active material for redox flow battery (RFB) electrolytes due to its low cost and reduction potential very near the negative limit of the electrochemical window of water. However, many challenges exist with the performance of the Cr3+/2+, most notably sluggish electron-transfer kinetics and parasitic hydrogen evolution during the charge cycle. This presentation will focus on our recent efforts to overcome these challenges by understanding the interplay between electrolyte composition, speciation, and electron-transfer kinetics for the aqueous Cr3+/2+ redox couple.Among the earliest published work on flow batteries was a program based at NASA introducing the iron chromium redox flow battery (ICRFB) [1,2]. These studies were valuable in demonstrating both the promise and the complications of chromium for flow battery electrolytes. The NASA team went to great lengths to enhance chromium redox kinetics and suppress the hydrogen evolution via extensive modification of the carbon negative electrode with Au, Pb, and Bi additives. The present study is based on a key observation from this early work that the electron-transfer rates for Cr-chloride complexes depend strongly on the inner-sphere coordination environment, and specifically the number of chloride ions directly bound to the Cr center.Extensive prior studies from the inorganic coordination chemistry literature further demonstrate that Cr(III) chloride complexes undergo slow equilibration in aqueous solutions to form distributions of four species where the coordination environment around the metal center can be described generally as [CrClx(H2O)6-x](3-x)+ with 0 < x < 3 [3,4]. Each of these species yields a distinct optical absorption signature, enabling quantification of the composition with UV-VIS spectroscopy. Our overarching hypothesis, based on the early NASA work, was that increased chloride coordination (i.e., higher values of x in CrClx(H2O)6-x) would yield enhanced electron-transfer kinetics by reducing inner-sphere reorganization barriers associated with aquo ligands, or by enhancing catalytic mechanisms mediated by chloride surface adsorbates. Thus, we measured optical absorbance and electrochemical reversibility for Cr(III) chloride solutions with HCl, NaCl, and LiCl supporting electrolytes over a range of total chloride concentration from 0.1 to ~10 mol/L.Representative results are summarized in Figure 1 for 0.1 M CrCl3 in aqueous LiCl. Notably, at Au electrodes the reversibility of the Cr3+/2+ redox feature increases dramatically as chloride concentration increases above 5 mol/L (Figure 1a). This shift in reversibility is broadly correlated with UV-VIS results (Figure 1b) demonstrating that the primary Cr(III) species present initially remains the predominant species in the aqueous environment for high concentrations of chloride over time, but the predominant species shifts significantly at lower concentrations of LiCl. Ongoing work, which will be discussed in this presentation, is focused on full quantification of the relationship between speciation and electron-transfer kinetics as well as performance properties for ICRFBs with a range of supporting electrolyte concentrations. We anticipate that understanding the most kinetically favorable speciation distribution will allow us to develop improved electrolytes for functional ICRFBs.

Sulfide-enhanced carboxymethyl cellulose stabilised nano zero-valent iron for chromium(VI) mitigation in water: Evidence from batch and column studies

The primary source of chromium pollution in water is industrial operations such as electroplating, leather tanning, and textile manufacture, which use chromium for its ability to resist corrosion. Hexavalent chromium (Cr(VI)), the most detrimental variant, presents significant health hazards, such as cancer. It is crucial to effectively manage and decrease chromium levels to protect human and environmental health, especially in industrial regions where its presence in water is a persistent issue. This work examined the removal of Cr(VI) by sulfidated carboxymethyl cellulose stabilised nano zerovalent iron (S-CMC-nZVI). S-CMC-nZVI exhibited outstanding uniformity and corrosion resistance. Batch experiments revealed that several factors influenced the degree to which S-CMC-nZVI particles eradicated Cr(VI). The parameters to be considered included pH, initial Cr(VI) concentration, coexisting ions, and S/Fe molar ratio. When the sulfur to iron molar ratio was increased from 0 to 0.4, Cr(VI) removal efficiency increased from 73.89 % to 99 %. A pseudo-second-order kinetic model described Cr(VI) removal, and the Langmuir isotherm model determined the highest adsorptive capacity (311.02 mg/g). The presence of bicarbonate and nitrate anions have minimal inhibitory effects on removal of Cr(VI). Experiments on polluted groundwater showed that synthesised nanoparticles may remove Cr(VI) over a long time. Column investigations showed that increasing S-CMC-NZVI concentration increased Cr(VI) removal. The Adsorption, reduction and coprecipitation were major processes responsible for Cr(VI) removal. The research demonstrates that S-CMC-nZVI is a promising material for the in-situ remediation of Cr(VI)-contaminated groundwater.

Effect of substituted cobalt–chromium–iron oxides’ dissolution kinetics in oxidizing formulation on decontamination process

Removing radioactive corrosion products from Cr-containing iron oxides require a multi-step and multi-cycle decontamination process. The present article brings out the effect of divalent metal ion substitution on the release rate of chromium in the oxidative pre-treatment step. The non-stoichiometric cobalt chromium ferrites were synthesized, characterized and effect of Zn2+/Ni2+ substitution on the dissolution behavior was probed. The dissolution rates decreased with increasing the degree of inclusion and showed minima at ~ 0.4–0.6 atom% which is explained on the basis of lattice structure. It is concluded that the dissolution kinetics of native nickel–chromium ferrites in reactors increases with metal ion inclusion.

Mechanical Enhancement and Water Treatment Efficiency of Nanocomposite PES Membranes: A Study on Akçay Dam Water Filtration Application.

Polymeric membranes are widely used in water treatment because of their ease of fabrication and low cost. The flux and purification performance of membranes can be significantly improved by incorporating appropriate amounts of nanomaterials into the polymeric membrane matrices. In this study, neat poly(ether sulfone) (PES), PES/nano copper oxide (CuO), and PES/nano zinc oxide (ZnO) membranes are fabricated via phase inversion. The pure water flux of the neat PES membrane, which is 355.14 L/m2·h, is increased significantly with the addition of nano-CuO and nano-ZnO, and the pure water fluxes of the nanocomposite membranes vary in the range of 392.65-429.74 L/m2·h. Moreover, nano CuO and nano ZnO-doped PES nanocomposite membranes exhibit higher conductivity, color, total organic carbon, boron, iron, selenium, barium, and total chromium removal efficiencies than neat PES membranes. The membrane surfaces examined by Scanning Electron Microscopy (SEM) after water filtration revealed that those containing 0.5% wt. nano CuO and nano ZnO are more resistant to fouling than the membrane surfaces containing 1% wt. nano CuO and nano ZnO. Based on the results of this study, 0.5% wt. nano ZnO-doped PES membrane is found to be the most suitable membrane for use in water treatment due to its high pure water flux (427.14 L/m2·h), high pollutant removal efficiency, and high fouling resistance. When the mechanical properties of the membranes are examined, the addition of CuO and ZnO nanoparticles increases the membrane stiffness and modulus of elasticity. The addition of 0.5% and 1% for CuO leads to an increase in the modulus of elasticity by 57.95% and 324.43%, respectively, while the addition of 0.5% and 1% for ZnO leads to an increase in the modulus of elasticity by 480.68% and 1802.43%, respectively. At the same time, the tensile strength of the membranes also increases with the addition of nanomaterials.

Natural Polyelectrolyte Hydrogels with Two Types of Cross-Links with Different Energy

For the first time, gels of a polymer cross-linked by two types of ionic cross-links of different energies, namely trivalent chromium (III) ions and divalent iron (II) ions, were prepared. The negatively charged polysaccharide xanthan, a polyelectrolyte of natural origin, was used as a polymer. A study of xanthan gels cross-linked with each cross-linker separately was carried out to identify the optimal concentrations of each cross-linker for the production of a double cross-linked gel. The mechanical properties of hydrogels under oscillatory shear deformations were then studied. It was demonstrated that the simultaneous use of two cross-linkers resulted in a synergistic increase in the elastic modulus (plateau storage modulus) compared to gels cross-linked with each cross-linker separately. For a gel with two types of cross-links, the elastic modulus was 16 Pa. In contrast, for gels cross-linked with either chromium (III) cations or iron (II) cations, the elastic modulus was approximately 0.6 and 0.5 Pa, respectively. The strong effect can be attributed to the different nature of cross-linking between xanthan macromolecules and chromium (III) and iron (II) cations, as well as the different strength of the cross-links formed. The optimal range of pH values was determined in which a synergistic increase in the elastic modulus of gels with two types of cross-links was observed compared to the corresponding gels cross-linked with each cross-linker separately. Consequently, the concurrent utilisation of two cross-linking agents that generate cross-links with disparate energy levels represents an efficacious strategy to improve the tensile strength of polymer hydrogels.

Valorisation of Metallurgical Waste for Inorganic Pigments Production

Four industrial wastes, namely, tionite (T), iron grit (IG), electroplating sludge (ES), and mill scale (MS), are typically disposed of in controlled hazardous landfills because of their toxic content, posing potential harm to human health and to the environment. At the same time, the chemical composition of these wastes, specifically the nature and content of transition metals, makes them potentially attractive for reuse in pigments manufacturing. This work details the study of these residues for producing coloured perovskites to be tested as inorganic pigments. The residues were mixed, in different proportions, and subsequently calcined to produce the required structures. The colouring potential was then assessed in a ceramic paste and in a transparent glaze. Leaching tests were carried out to verify the effective immobilisation of the hazardous species. Dark pigments were successfully obtained from the mixtures of T: ES: Co3O4, T: MS and T: IG. The crystalline phases present in T: ES: Co3O4 are nickel–chromium iron oxide spinel–Fe1.5Cr0.5NiO4 (without Co) or trevorite–Fe2NiO4 (with Co), titanium nickel oxide–TiNiO3 and titanite–CaTiSiO5. The mixtures T: MS and T: IG presented hematite (Fe2O3) and pseudobrookite (Fe2TiO5). Leaching tests confirmed the non-hazardous or inert character of the synthesized pigments. Products showed brownish or greyish hues, depending on the pigment added. T:75ES_1100, T:73ES:2Co_1100, T:75MS_1000, T:75MS_1100 and T:75IG_1000 pigments can effectively and safely be used to colour ceramic paste replacing partially or totally the commercial pigments.

Nitrogen-Doped Bismuth Oxide-Modified Carbon Cloth as a Bifunctional Electrocatalyst for Iron–Chromium Redox Flow Batteries

Nitrogen-Doped Bismuth Oxide-Modified Carbon Cloth as a Bifunctional Electrocatalyst for Iron–Chromium Redox Flow Batteries

The Effect of Bismuth on the Performance of a Single‐Cell Iron–Chromium Redox Flow Battery

The Effect of Bismuth on the Performance of a Single‐Cell Iron–Chromium Redox Flow Battery

Evaluation of hydraulic conductivity and self-healing potential of punctured geosynthetic clay liner

ABSTRACT An experimental study was conducted on the modified geosynthetic clay liner (GCL) specimen by replacing encapsulated Sodium Bentonite (Na-B) with different percentages of locally available black cotton soil (BCS). The specimens with punctured hole sizes of 4, 8, and 12 mm in diameter were tested for hydraulic conductivity and self-healing capacity assessed by improved triaxial apparatus. The flowing permeant was prepared with the heavy metals: iron, zinc, nickel, and total chromium based on the results of the chemical analysis of leachate collected from the municipal solid waste site (MSW). The experiment results were observed at 24, 48 and 72 hours. The results were analysed to identify the best specimen mix (Na-B and BCS) regarding the lowest hydraulic conductivity and highest self-healing potential. The results demonstrated that BCS can be utilized in modified GCL as an impermeable barrier for leachate percolation at the MSW dump site.

Effect of SS-316L and nickel-based interface powders on joint characteristics of microwave welded SS-316L plates

Microwave energy has been exploited as a rapid and volumetric heating source in various manufacturing applications, such as microwave joining. This study used stainless steel (SS-316L) plates to be microwave-joined at 2.45 GHz. The microwave hybrid heating (MHH) technique was used to prepare joints inside a microwave applicator using nickel-based (EWAC 1004EN) and SS-316L interfacing powders at 900 W. Microstructural and mechanical characterizations of the developed joints were performed to understand the effect of the interface powder on weld quality. Microstructural observations revealed adequate metallurgical bonding between interfacing powders and bulk metal with columnar and dendritic grains (EWAC-based joint) and equiaxed grains (SS-316L-based joint). The phase analysis revealed the presence of intermetallic phases such as iron-nickel, chromium carbide, and chromium iron carbide in EWAC-based joint and iron-nickel, nickel-chromium, and chromium carbide in SS-316L-based joint, which contribute to enhanced joint microhardness compared to base alloys. A larger grain size, more low-angle boundaries, and higher misorientation angles were found in the EWAC-based joint. Furthermore, the average ultimate tensile strength of SS-316L-based joints was 26% higher, with a 6.9% enhanced elongation, than that of EWAC-based joints. The EWAC-based joint exhibited better corrosion resistance than that of SS-316L-based joint.

Magnetic Hardening of Heavily Helium-Ion-Irradiated Iron–Chromium Alloys

This study reports on the magnetic hardening phenomenon of heavily helium ion-irradiated iron–chromium alloys. The alloys are important structural materials in next-generation nuclear reactors. In some cases, problems may arise when the magnetic properties of the materials change due to neutron irradiation. Therefore, it is necessary to understand the effects of irradiation on magnetism. Helium irradiation was conducted as a simulated irradiation, and the effect of cavity formation on magnetic properties was thoroughly investigated. High-quality single-crystal Fe-x%Cr (x = 0, 10, 20) films, with a thickness of 180–200 nm, were fabricated through ultra-high vacuum evaporation. Subsequently, irradiation of 19 dpa with 30 keV He+ ions was conducted at room temperature. X-ray diffraction measurements and electron microscopy observations confirmed significant lattice expansion and the formation of high-density cavities after irradiation. The magnetization curve of pure iron remained unchanged, while magnetic hardening was noticed in iron–chromium alloys. This phenomenon is believed to be due to the combined effect of cavity formation and changes in the atomic arrangement of chromium.