Interior Permanent Magnet Brushless DC Research Articles

Analysis of electromagnetic performance of the interior permanent magnet brushless DC motor with stator slot skewed structure based on quasi-3D moving electromagnetic-field circuit coupling calculation

Analysis of electromagnetic performance of the interior permanent magnet brushless DC motor with stator slot skewed structure based on quasi-3D moving electromagnetic-field circuit coupling calculation

Investigation of Various Laminating Materials for Interior Permanent Magnet Brushless DC Motor for Cooling Fan Application

Investigation of Various Laminating Materials for Interior Permanent Magnet Brushless DC Motor for Cooling Fan Application

Analysis of electromagnetic characteristic in the interior permanent magnet brushless DC motor

The motor vibration is mainly induced by the electromagnetic excitation. In order to improve the running performance of the permanent magnet brushless DC motor (BLDCM) within the rolling rotor compressor, this paper builds the predicted model of the electromagnetic excitation and analyzes the electromagnetic characteristic of the BLDCM. Firstly, the electromagnetic field is divided into four regions in 2D plane, including the magnet, air gap, stator slot, and slot-opening subdomains. Then, the relative equations of the electromagnetic field are constructed, and the vector magnetic potential is solved by the variable separation method. Thus, the magnetic flux density of the air gap is derived by the corresponding vector magnetic potential, which is used to describe the electromagnetic excitation. Based on the built model, the effects of the slot opening and air gap length on the electromagnetic characteristic are analyzed. The analysis results can provide a reference for the improvement of the electromagnetic characteristic of the BLDCM by structure optimization.

Evaluation of brushless DC motor structure design for the electric impact using 3-D finite element analysis

In this article, an analytical model is deployed to optimize and design an interior permanent magnet brushless DC motor (IPMBLDC motor) when compared to theoretical structure of IPMBLDC. In this motor, assume air-gap of magnet assembly, distribution of flux density coefficient, selection of functional point in the permanent magnet, Torque density, and permanent magnet dimension compares with air-gap were deployed in an ideal design model. An equivalent circuit of magnetic field was improved and compare with the total flux density distribution and the torque density efficiency is based on initial ideal design factors. In finite element of MAXWELL 3D method, an electromagnetic field is investigated and used to verify an advanced equivalent circuit of magnetic field and improve the IPMBLDC motor factors. Finally, simulation results of IPMBLDC motor are verify and compare with ideal factors of IPMBLDC motor.

Comparative analytical and experimental study of fabricated identical surface and interior permanent magnet BLDC motor prototypes

This paper presents a novel and exhaustive investigation involving in-depth analysis, performance evaluation and comparative study of two 0.75 hp, 4-pole, 1500 rpm laboratory prototypes of Brushless DC (BLDC) motors of identical nominal ratings with surface and interior permanent magnet rotor structures having the same stator and winding (integral slot distributed winding). Both the motors were designed and developed in the lab. The major electrical variables (such as rated power, speed, voltage, current, number of poles, etc.) and the stator (such as core material, stator lamination, stack length, winding pattern and wire gauge) of the fabricated prototypes have also been kept identical to pin-point the direct influence of the two different rotor configurations (viz., surface vs interior permanent magnet) on the parameters, performance and operation of these BLDC motors. Additionally, to ensure unbiased basis for appropriate comparison, the overall volumes of magnets/pole in both the motors have also been kept similar. A detailed comparison of different quantities like air-gap flux density distribution, THD in induced voltage, torque ripple, losses and efficiency, torque–speed characteristics with field-weakening capability, steady state parameters at different operating conditions, etc. has been conducted for the said motors and the salient points duly highlighted. The vulnerability of the permanent magnets to demagnetisation based on armature reaction, particularly during a sudden fault, has also been investigated in both the cases. The theoretically determined parameters and analytically evaluated performance figures have been verified through standard FEM packages, and later validated experimentally on the fabricated prototypes. Very good mutual agreement has been observed between predicted and experimental values.

Permanent Magnet Brushless DC Motor and Mechanical Structure Design for the Electric Impact Wrench System

This paper presents an analytical method to design an interior permanent magnet brushless DC electric motor (IPMBLDC motor) for a kind of electric impact wrench used for loading and unloading car bolts. It takes into account magnet assembly gap, rotor saturation webs, and bridges. Assumed flux leakage coefficient and selected working point of a permanent magnet were used in the initial design. An advanced equivalent magnetic circuit was developed to verify the total flux leakage and the quiescent operating point based on initial design parameters. Key design method points are considered and analyzed. Thermal analysis is given to simulate the temperature rise of all parts of the motor. The new impact wrench mechanical structure is designed, and its working principle analyzed. An electromagnetic field analysis based on MATLAB and the MAXWELL 2D finite element method (FEM) were used in the design to verify the equivalent magnetic circuit and optimize the IPMBLDC motor parameters. Experimental results are obtained to verify the design. The electrical and mechanical designs are combined and an analytical IPMBLDC motor design method is provided. We also show an innovative and reasonable mechanical dynamical calculation method for the impact wrench system, which can be used in whole system design of other functional electric tools.

Optimal Design Strategy for Improved Operation of IPM BLDC Motors With Low-Resolution Hall Sensors

This study proposes an interior permanent magnet (IPM) brushless dc (BLDC) motor design strategy that utilizes BLDC control based on Hall sensor signals. The magnetic flux of IPM motors varies according to the rotor position and abnormal Hall sensor problems are related to magnetic flux. To find the cause of the abnormality in the Hall sensors, an analysis of the magnetic flux density at the Hall sensor position by finite element analysis is conducted. In addition, an IPM model with a notch structure is proposed to solve abnormal Hall sensor problems and its magnetic equivalent circuit (MEC) model is derived. Based on the MEC model, an optimal rotor design method is proposed and the final model is derived. However, the Hall sensor signal achieved from the optimal rotor is not perfect. To improve the accuracy of the BLDC motor control, a rotor position estimation method is proposed. Finally, experiments are performed to evaluate the performance of the proposed IPM-type BLDC motor and the Hall sensor compensation method.

Braking Torque Due to Cross Magnetization in Unsaturated IPM BLDC Machines and Its Mitigation

Cross magnetization (CM) is an inevitable phenomenon in electrical machines. It is more prominent in interior permanent magnet (IPM) brushless dc (BLDC) machines. This is because PMs demagnetize in overloaded and saturated conditions. It leads to cross coupling between the direct and quadrature-axes quantities, and a decrease in the resultant air-gap flux-density distribution under saturated conditions. In this paper, it is shown that CM leads to braking torque even in unsaturated IPM BLDC machines. Furthermore, the effect of CM on flux linkage, electromotive force, and dynamic torque is presented. Its mitigation using suitable selection of slot–pole combination is presented. It is observed that odd slot–pole combinations are least affected, and even slot–pole combinations are severely affected by CM. Furthermore, it is found that the overlap area of rotor pole arc with the stator pole arc influences the severity of CM, more particularly in fractional slot–pole combination machines. To verify these claims, finite-element method is used for modeling and analyzing various slot–pole combinations of a spoke-type IPM BLDC motor. The results obtained from these simulations are validated with a fabricated reference prototype, which support the claims.

토크 리플 저감을 위한 새로운 비대칭 하프-타입 영구자석 매입형 브러시리스 직류 모터 구조

This paper proposes a novel asymmetrical interior permanent magnet (IPM) brushless DC (BLDC) motor structure, which utilizes half-type permanent magnet (PM) configuration and has asymmetrical side gaps (slot next to the PMs) for reducing torque ripples. This structure uses 24% less volume of PMs than conventional IPM BLDC motor with a full set of magnets. The characteristics of the proposed motor are compared with three other half-type IPM BLDC motors through finite elements method (FEM) analysis, and the usefulness of the proposed motor was verified through experimental evaluation on prototypes of the conventional motor and proposed motor under various torque load conditions. This research obtained a high-performance IPM BLDC motor while decreasing manufacturing cost at the same time.

Interior Permanent Magnet Motors With Reduced Torque Pulsation

In this paper, three-phase interior permanent magnet brushless DC motors are analyzed. The effect of magnetization direction, number of stator slots, winding distribution, skew angle, current waveform, and advance angle on torque pulsation is examined. Finite element method is used to calculate the torque, reluctance torque, back iron flux density, tooth flux density, detent torque, and back electromotive force of the motors. Switching instants are calculated such that the reluctance torque can be utilized and maximum torque with reduced pulsation is achieved. Experimental results to support the simulation findings are included in this paper.