Interfacial Stress Research Articles

Tailored Design of a Nanoporous Structure Suitable for Thick Si Electrodes on a Stiff Oxide-Based Solid Electrolyte.

Oxide-based all-solid-state batteries are ideal next-generation batteries that combine high energy density and high safety, but their realization requires the development of interface bonding technology between the stiff solid electrolyte and electrode. Even if the interface could be bonded, it is difficult to hold the interface, because only the electrode expands/contracts unilaterally during charge/discharge reactions. In particular, silicon (Si), which has eagerly awaited as a next-generation negative-electrode material for many years, changes in volume by several hundred percent. To solve these problems, in this work, highly porous silicon oxide (SiOx) electrodes with different porous structures were fabricated on a stiff garnet-type Li7La3Zr2O12 solid electrolyte, the three-dimensional nanoporous structure was analyzed quantitatively, and the charge/discharge characteristics were investigated. The microscopic observation and electrochemical analysis revealed how we should control the porous structure, such as sizes of pores and SiOx, size distribution, and porosity, for repeated and stable charge/discharge cycles. In addition, the resultant porous SiOx electrodes demonstrated superior charge/discharge cycle performance even when it thickened to 5 μm, whereas non-porous SiOx easily peeled off from the solid electrolyte when its thickness exceeded 0.1 μm. The thick SiOx films greatly improved the energy density per unit area (mAh cm-2). Nanosized fine pores with an interconnected open-pore architecture effectively mitigated the internal and interfacial stress upon expansion (charge)/contraction (discharge) of Si, and as a result, the thick and porous SiOx electrode maintained the interfacial joint with the stiff solid electrolyte after repeated charge/discharge cycles. These results will provide useful insights for effectively designing more practical porous SiOx powder effectively.

A Piezocatalysis Strategy to Enable Efficient Redox in Solid‐State Battery

Piezocatalysis is considered to be a favorable catalytic technology by utilizing external mechanical stimulation to promote the specific redox reactions. The application of piezocatalysis in batteries is promising but faces formidable challenges. Herein, the operation principles of piezocatalysis were successfully demonstrated by constructing a solid‐state Li−Se (S) battery model with interfacial stress accumulation. Lead zirconate titanate with an ultra‐high piezoelectric coefficient was applied as the piezoelectric catalyst. The uniformity of the dipole orientation in materials was essential for achieving piezocatalysis in batteries. The accumulated high‐stress converts to piezopotential for catalyzing most reaction processes in batteries, while the rapid stress change prevents the internal charge reorganization, ensuring continuous efficient catalysis. The internal stress change alters the internal polarisation strength, driving excess screening charge to participate in the electrochemical reaction. Under piezocatalysis, solid‐state Li−Se batteries exhibited a initial discharge capacity of 670.9 mAh g−1 (99.4% of the theoretical value) at 0.1C, and Li−S batteries showed a capacity of 1463 mAh g−1 at 0.2C, which was still maintained up to 1084 mAh g−1 at an elevated rate of 0.5C. This piezocatalysis strategy provides a strong theoretical basis and design specification for enhancing Li−Se (S) cell reaction kinetics.

A Piezocatalysis Strategy to Enable Efficient Redox in Solid-State Battery.

Piezocatalysis is considered to be a favorable catalytic technology by utilizing external mechanical stimulation to promote the specific redox reactions. The application of piezocatalysis in batteries is promising but faces formidable challenges. Herein, the operation principles of piezocatalysis were successfully demonstrated by constructing a solid-state Li-Se (S) battery model with interfacial stress accumulation. Lead zirconate titanate with an ultra-high piezoelectric coefficient was applied as the piezoelectric catalyst. The uniformity of the dipole orientation in materials was essential for achieving piezocatalysis in batteries. The accumulated high-stress converts to piezopotential for catalyzing most reaction processes in batteries, while the rapid stress change prevents the internal charge reorganization, ensuring continuous efficient catalysis. The internal stress change alters the internal polarisation strength, driving excess screening charge to participate in the electrochemical reaction. Under piezocatalysis, solid-state Li-Se batteries exhibited a initial discharge capacity of 670.9 mAh g-1 (99.4% of the theoretical value) at 0.1C, and Li-S batteries showed a capacity of 1463 mAh g-1 at 0.2C, which was still maintained up to 1084 mAh g-1 at an elevated rate of 0.5C. This piezocatalysis strategy provides a strong theoretical basis and design specification for enhancing Li-Se (S) cell reaction kinetics.

Failure of the SRC under freeze- thaw cycles by the push-out tests

This paper explores the impact of freeze-thaw cycles, the thickness of the protective layer, embedment length, and volumetric hoop ratio on the bond performance at the SRC interface, assessed through freeze-thaw and push-out tests. Results from SEM indicated significant cracking in concrete exposed to freeze-thaw cycles, with an increase in both the number and diameter of pores. Despite significant damage to the concrete exterior, the interface exhibited considerably less deterioration. Following 200 freeze-thaw cycles, the specimens displayed a maximum crack depth of 2.3 mm and a porosity rate of 35.1 %. As the cycles progressed, the failure mode of specimens under push-out loading transitioned from splitting to interfacial shear failure. Notably, the length of cracks on the end surfaces was markedly reduced, and the majority of specimens exhibited minimal cracking on the side surfaces. Additionally, interfacial bond stress decreased progressively with the increasing number of cycles. The ultimate bond stress declined more rapidly than residual bond stress, with the rate of decrease stabilizing after surpassing 100 cycles. Enhancements in protective layer thickness, embedment length, and volumetric hoop ratio effectively mitigated the reductions in bond stress. Among these, the protective layer had the most significant impact, followed by the volumetric hoop ratio, while embedment length had the least influence. The study concludes with proposed formulas for calculating bond stress and slip eigenvalues after freeze-thaw cycles, integrating experimental results and theoretical analysis.

Questioning the Representativeness of Damage Mechanisms in Single-Fiber Composites via In Situ Synchrotron X-Ray Holo-Tomography.

In fiber-reinforced polymer composites, the fiber-matrix interface controls stress transfer mechanisms, thereby affecting mechanical performance. Interfacial properties are often extracted via single-fiber composite tests. In these tests, the load is transferred from the polymer to the fiber through interfacial shear stresses, necessitating the evaluation of interfacial shear properties. To adopt these properties in the design of industrially relevant composites, one must assume that the damage mechanisms in single-fiber composites are representative of those in multi-fiber composites, consisting of highly aligned, unidirectional plies with high fiber volume fractions. That assumption, however, has never been validated. In this paper, the real-time damage development is monitored in single-fiber and multi-fiber composites using in situ X-ray holo-tomography at 150-nm pixel size. The technique enables the first-ever 3D detection of longitudinal interfacial debonding in carbon and glass single-fiber composites. This mechanism is not detected in multi-fiber composite specimens, suggesting that single-fiber composites are intrinsically unrepresentative of realistic composite behavior.

Analytical model for RC beams with embedded prestressed Fe-SMAs

Prestressed iron-based shape memory alloy (Fe-SMA) strengthening is an effective means to enhance the performance of reinforced concrete (RC) structures. The applied prestress level significantly influences the strengthening efficiency. However, the absence of a reliable model predicting the applied prestress hinders the efficient design of prestressed Fe-SMA strengthening solutions. To fill this gap, the current study proposes an analytical model, with which a constant zone and a transfer zone are identified in strengthened RC beams. The constant zone, with zero interfacial shear stress, sustains a constant prestress level, while the transfer zone, experiencing non-zero shear stress, gradually reduces the Fe-SMA tensile stress from the prestress level to zero. Validated through experiments, the proposed model accurately predicts the applied prestress levels and prestress-induced deflections in RC beams strengthened with Fe-SMAs and more conventional carbon fiber reinforced polymers (CFRPs). Further analysis reveals that the transfer zone length ranges from 4 to 7 characteristic lengths, and it is proportional to the logarithm of the applied prestress level. Simplifying a constant prestress level within the beam span yields sufficiently accurate prestress analysis.

Mitigation Strategies against Antibody Aggregation Induced by Oleic Acid in Liquid Formulations.

Polysorbates 20 and 80 (PS20 and PS80) are commonly used in the formulations of biologics to protect against interfacial stresses. However, these surfactants can degrade over time, releasing free fatty acids, which assemble into solid particles or liquid droplets. Here, we apply a droplet microfluidic platform to analyze the interactions between antibodies and oleic acid, the primary free fatty acid resulting from the hydrolysis of PS80. We show that antibodies adsorb within seconds to the polar oleic acid-water interface, forming a viscoelastic protein layer that leads to particle formation upon mechanical rupture. By testing two different monoclonal antibodies of pharmaceutical origin, we show that the propensity to form a rigid viscoelastic layer is protein-specific. We further demonstrate that intact PS80 is effective in preventing antibody adsorption at the oleic acid-water interface only at low antibody concentrations and low pH, where oleic acid is fully protonated. Importantly, introduction of the amino acid l-arginine prevents the formation of the interfacial layer and protein particles even at high antibody concentrations (180 mg mL-1). Overall, our findings indicate that oleic acid droplets in antibody formulations can lead to the formation of protein particles via an interface-mediated mechanism. Depending on the conditions, intact PS80 alone might not be sufficient to protect against antibody aggregation. Additional mitigation strategies include the optimization of protein physicochemical properties, pH, and the addition of arginine.

Silicone‐Assisted Autonomous Growth of Strainless Perovskite Single Crystals for Integrated Low‐Dose X‐Ray Imaging Arrays

AbstractMetal halide perovskite single crystals (SCs) have emerged as promising candidates for high‐performance X‐ray detectors. However, mitigating the adverse effects of thermal and interfacial stress during SC growth remains a significant challenge. In this study, the solution growth of high‐quality perovskite SCs using silicone containers through a constant‐temperature autonomous crystallization process is presented. Unlike conventional hard glass vessels, soft silicone containers significantly reduce the negative impact of thermal and interfacial stress on SC growth. Additionally, the microporous nature of silicone containers permits solvent leakage, facilitating autonomous SC growth at constant temperatures. The hydrophilic surface of the silicone further increases the interfacial nucleation barrier and enhances mass transfer, promoting the rapid growth of larger SCs. This multifaceted approach results in MAPbBr3 SCs with an exceptionally low defect density of 2.15×108 cm−3 and an optimal full‐width‐at‐half‐maximum of X‐ray diffraction rocking curves at 19.04 arcsec, consequently leading to an ultralow X‐ray detection limit of 850 pGyair s−1 for the X‐ray detectors. The superior quality of the SCs, combined with a low‐temperature flip‐chip bonding process, enables the integration of the crystals with pixelated arrays on a printed circuit board for both single‐photon detection and low‐dose X‐ray imaging.

Emulsification in nearly Newtonian and non-Newtonian media of wormlike micelles

Emulsification experiments with four silicone oils, having viscosities ranging from 0.01 to 30 Pa.s, were conducted in two types of media: nearly Newtonian polyvinyl alcohol (PVA) solutions and non-Newtonian mixtures induced by worm-like micelles in solutions of sodium laureth sulfate and cocoamidopropyl betaine (BS) with NaCl. The increased viscosity of BS solutions upon the addition of NaCl did not significantly affect the drop size in the formed emulsions. In contrast, the increased viscosity of solutions with higher PVA concentrations significantly reduced the drop sizes for all silicone oils. A theoretical expression predicting the maximum drop size in both types of media (nearly Newtonian and non-Newtonian) was derived and validated against experimental data. The expression accounts for shear-thinning behavior in both the aqueous and oil phases. Interfacial stress dominates the breakage of less viscous oils, while viscous stress inside the breaking drop plays a leading role for more viscous oils. The formation of emulsions with similar sizes in non-Newtonian solutions of BS with different NaCl concentrations was explained by their strongly shear-thinning behavior, which leads to nearly similar viscosity at high shear rates, despite their zero-shear viscosities differing by more than two orders of magnitude.

The inhibition of interfacial ice formation and stress accumulation with zwitterionic betaine and trehalose for high-efficiency skin cryopreservation

The inhibition of interfacial ice formation and stress accumulation with zwitterionic betaine and trehalose for high-efficiency skin cryopreservation

An Experimental Study and Result Analysis on the Dynamic Effective Bond Length of a Carbon Fiber-Reinforced Polymer Sheet Attached to a Concrete Surface

A carbon fiber-reinforced polymer (CFRP) is a common material utilized for the enhancement in reinforced concrete (RC) constructions. Previous research indicates that the bonding performance between a CFRP sheet and concrete determines whether the bonding of CFRP material is effective. However, the majority of existing research on the bonding performance of the CFRP–concrete interface is concentrated on static loading conditions. In order to clarify the effect of dynamic load on the bonding performance of the CFRP sheet–concrete interface, this study adopts the double-sided shear test method to carry out dynamic experimental research. The test findings reveal that the damage pattern of the CFRP sheet–concrete interface remains consistent across different loading rates. The ultimate bearing capacity increases as the strain rate increases. As the strain rate increases from 10−5 s−1 to 10−2 s−1, the effect of bond length on ultimate bearing capacity increases by about 7%. As the strain rate increases, both the maximum strain of CFRP and the maximum interfacial shear stress demonstrate a corresponding increase, with respective increase rates of 60% and 20%. The effective bond length decreases by about 20% when the strain rate rises from 10−5 s−1 to 10−2 s−1. Finally, a formula for calculating the dynamic effective bond length of a CFRP sheet, grounded in the Chen and Teng formula, has been proposed and verified.

Effect of Guanidinium Salt for Stress-Relaxation and Interfacial Engineering in Antisolvent Free Perovskite Solar Cells Fabricated Under Air Ambient.

In perovskite solar cells, the presence of stress and defects at interfaces promotes performance degradation and poor stability of the devices. The formation of these defects is more prominent in two-step antisolvent-free perovskite film fabrication. This study addresses these challenges by introducing guanidine sulfate (Gua-S) at the tin oxide/formamidinium lead iodide perovskite interface, fabricated without antisolvent under ambient air. Interfacial Gua-S enhanced morphology by forming bonds between uncoordinated Pb2+ ions and I- vacancies at the interface and showed improvement in the crystallinity and quality of the perovskite film. Microstructural stress analysis indicated a substantial reduction in stress, decreasing from 50.6 to 20.72 MPa with the application of Gua-S. Moreover, the Gua-S treated solar cells showed significant improvements and achieved an open circuit voltage of 1.08 V and 22.34% efficiency. Further, electrochemical impedance spectroscopic analysis showed improved built-in potential, carrier lifetime, and charge recombination lifetime for treated devices. The devices retained over 87% of the initial power conversion efficiency after 2000 hours of operation. This comprehensive study addresses the fundamental issues of interfacial stress and defects in perovskite solar cells and demonstrates the efficacy of Gua-S salt in enhancing both the structural and functional aspects of the antisolvent-free device fabrication process.

Nacre‐Mimetic Multi‐Mechanical Synergistic Ceramic Aerogels with Interfacial Bridging and Stress Delocalization

AbstractElastic ceramic aerogels are exceptionally suitable for thermal insulating applications, but lacking multi‐mechanical synergistic high strength remains a deficiency. Inspired by the robust protective shells of mollusks in nature, which feature distinct hierarchical ordered structures, exhibiting strong and tough mechanical properties, a system construction and structural governing strategy is proposed to allow the nanostructure to assemble strong and flexible ceramic aerogels. Through the design of a hierarchical multi‐arched structure configurated binary‐soldering‐assemble interfacial topology interlocking, concentrated stress is effectively discrete. This biomimetic strategy enables the effective dissipation of mechanical energy, resulting in ceramic aerogels with exemplary compressive resilience, bendability, tensile resistance, and their strength exceeding that of other nanofibrous aerogels by up to tenfold. Additionally, the flexible aerogels also show remarkable thermal resistance from −196 to 1100 °C and superior thermal insulation capabilities (39.72 mW m−1 K−1), making them more suitable for the applications.

The strength of an adhesive contact in the presence of interfacial defects

Adhesive contacts which possess a dominant stress concentration, such as at the contact edge in spherical junctions or at the detachment front in a peeling film, are well studied. More complex adhesive junction geometries, such as mushroom-shaped fibrils in bioinspired micropatterned dry adhesives, have exhibited a complex dependence of adhesive strength on the presence of interfacial defects within the contact. This has led to the emergence of statistical variation of the local behavior among micropatterned sub-contacts. In order to examine the interplay between geometry and interfacial defect character in control of the adhesive strength, the model system of a stiff cylindrical probe on an elastic layer is examined. Both experiments (glass on PDMS) and cohesive zone finite element simulations are performed, with analytical asymptotic limits also considered. The thickness of the elastic layer is varied to alter the interfacial stress distribution, with thinner layers having a reduced edge stress concentration at the expense of increased stress at the contact center. The size and position of manufactured interfacial defects is varied. It is observed that for the thickest substrates the edge stress concentration is dominant, with detachment propagating from this region regardless of the presence of an interfacial defect within the contact. Only very large center defects, with radius greater than half of that of the contact influence the adhesive strength. This transition is in agreement with analytical asymptotic limits. As the substrate is made thinner and the stress distribution changes, a strong decay in adhesive strength with increasing center defect radius emerges. For the thinnest substrate the flaw-insensitive upper bound is approached, suggesting that this decay is dominated by a reduction in the contact area. For penny-shaped defects at increasing radial positions, the adhesive strength for the thinnest substrates becomes non-monotonic. This confirms an intricate interplay between the geometry-controlled interfacial stress distribution and the size and position of interfacial defects in adhesive contacts, which will lead to statistical variation in strength when defects form due to surface roughness, fabrication imperfections, or contaminant particles.

Experimental validation of an hybrid analytical-numerical technique to estimate the directivity of ultrasonic piezoelectric actuators

The generation of guided waves is a common approach for structural health monitoring. The optimization of the excitation strategies very much benefits from the availability of efficient simulation tools. On the one hand, the application of finite elements (FEs) for the analysis of wave propagation problems leads to large models which tend to be computationally costly for optimization studies. On the other hand, semi-analytical approaches provide useful analytical expressions for parametric studies, but may lead to inaccurate estimations of tuning frequencies and directionality, especially at high frequencies. This is mostly because of the simplifying assumptions regarding the stress field at the interface between the actuator patches and the plate. An interesting methodology couples the analytical far-field solution of the plate response with a local FE model of the interface stresses between plate and patches. This method allows the analysis of complex actuation configurations for various purposes, such as directivity steering. In this contribution, we experimentally validate such hybrid FE-analytical technique. A Scanning Laser Doppler velocimeter is employed to retrieve both temporal and spatial Fourier Transforms on a polycarbonate plate, excited by piezoelectric patches, and the directivity patterns of the first symmetric and antisymmetric modes are compared to the numerical predictions.

Internal radiation effect on semiconductor β-Ga2O3 crystals grown by the VB Method and anisotropic thermal stress

Gallium oxide crystals are semitransparent semiconductors with good optical and electrical properties, which allow their use for several technological applications. During the growth process of β-Ga2O3 crystals, internal radiation plays a crucial role that affects the growth process and then the crystal quality. In this work, the effect of the melt and the crystal transparency on the vertical Bridgman growth of β-Ga2O3 oxide is thoroughly studied. Using a global 2D/3D finite element model, temperature, melt flow, melt-crystal interface, and three-dimensional anisotropic thermal stress are computed at different growth stages. At each stage, four cases are considered, namely, opaque melt and crystal, semi-transparent melt and opaque crystal, semitransparent crystal and opaque melt, and finally semitransparent melt and crystal. The role of internal radiation in each case at different growth stages is then highlighted separately and then coupled together. It was found that the melt-crystal interface is shifted from a convex shape at the early stage to a nearly plane and then to a concave shape at the last stage. The melt flow is then changed from two rolls pattern at the beginning to a single-roll structure at the last stage. Thermal stress of the as-grown ingot is decreased during the growth due to the decrease of temperature non-linearities. Internal radiation inside the crystal acts to increase the melt-crystal interface convexity at the early and middle stages of the growth process and leads to a decrease in its concavity at the final stage. However, the melt transparency leads to the opposite effects, i.e., it decreases the interface convexity at the early stage and increases the interface concavity at the final stage. As a result, for semitransparent crystal and melt, the interface is between the two previous cases. The calculated thermal stresses are found to be more affected by the transparency of the crystal than the melt as the absorption coefficient of β-Ga2O3 crystal is smaller than that of the melt. At all stages, the thermal stresses are found to be larger for the opaque case due to the increase of temperature non-linearities in the crystal. Large values are found at the bottom and the lower part of the periphery. Furthermore, internal radiation inside the melt plays a major role during the early growth stage due to the large liquid volume. It reduces the melt flow intensity close to the free surface where the shear stress is combined with the buoyant force and leads to the flattening of the interface decreasing then the radial temperature gradients, which leads to small attenuation of the thermal stress. At the final stage, the transparency of the melt plays the opposite role due to the increase of the interface concavity which leads to an increase in both of the temperature gradients and the thermal stress inside the crystal. Due to the crystal anisotropy, and especially to the large thermal expansion coefficient in the [010] direction, the 3D thermal stress values are found to be larger in this direction, especially in the bottom part of the ingot. Comparisons with available experimental and numerical works are provided in this paper.

Adhesion of a nematic elastomer cylinder.

Reversible dry adhesion is exploited by lizards and insects in nature, and is of interest to robotics and bio-medicine. In this paper, we use numerical simulation to study how the soft elasticity of liquid crystal elastomers can affect its adhesion and provide a technological opportunity. Liquid crystal elastomers are cross-linked elastomer networks with liquid crystal mesogens incorporated into the main or side chain. Polydomain liquid crystalline (nematic) elastomers exhibit unusual mechanical properties like soft elasticity, where the material deforms at nearly constant stress, due to the reorientation of mesogens. Our study reveals that the soft elasticity of nematic elastomers dramatically affects the interfacial stress distribution at the interface of a nematic elastomer cylinder adhered to a rigid substrate. The stress near the edge of the nematic cylinder under tensile load deviates from the singular behavior predicted for linear elastic materials, and the maximum normal stress reduces dramatically. This suggests that nematic elastomers should display extremely high, but controllable adhesion, consistent with the available experimental observations.

Interfacial Stress Transfer and Fracture in van der Waals Heterostructures.

Artificially stacking 2D materials (2DMs) into vdW heterostructures creates materials with properties not present in nature that offer great potential for various applications such as flexible electronics. Properties of such stacked structures are controlled largely by the interfacial interactions and the structural integrity of the 2DMs. In spite of their crucial roles, interfacial stress transfer and the failure mechanisms of the vdW heterostructures, particularly during deformation, have not been well addressed so far. In this work, the interfacial stress transfer and failure mechanisms of a MoS2/graphene vdW heterostructure are studied, through the strain distributions both laterally in individual 2DMs and vertically across different 2DMs revealed in-situ. The fracture of the MoS2 and the associated states of stress and strain are monitored experimentally. This enables various interfacial properties, such as the interfacial shear strength and interfacial fracture energy, to be estimated. Based only on the measured strength and interfacial properties of a single vdW heterostructure, a failure criterion is proposed to predict the failure mechanisms of similar vdW heterostructures with any lateral dimensions. This work provides an insight to the deformation micromechanics of vdW heterostructures that are of great value for their miniaturization and applications, especially in flexible electronics.

Advancing thermohydraulic performance of micro-grooved flat heat pipes through a combined numerical-experimental approach

A combined numerical-experimental model has been developed to predict the thermohydraulic characteristics of micro-grooved flat heat pipes (FHPs). This model uses a limited number of experimental data for calibration with two parameters, βexp,1 and βexp,2, which account for uncertainties in the accommodation coefficients used to determine evaporation and condensation mass fluxes. This calibration, which is a key feature of the developed model, addresses the uncertainties and challenges in determining these coefficients. Moreover, the model incorporates the effects of interfacial shear stress, axial wall conduction, heat transfer in the liquid block region, and the contact angle of the liquid–vapor interface. Furthermore, the evaporation mass flux from the curved liquid–vapor interface is calculated using a separate multiscale approach developed in two recent works for analyzing evaporation from the extended meniscus in microchannels, considering thin-film evaporation. The model demonstrates high accuracy in predicting the maximum heat transport capacity (Qmax) and wall temperature distribution across various input heat powers, with a maximum error of less than 0.5 % in wall temperature predictions, as validated against experimental data. The validated model is then used to explore a new micro-grooved wick structure featuring converging/diverging microchannels. In this structure, the channel width is constant and equal to Wf2 in the first half of the heat pipe, from the condenser end to the midpoint, and then it decreases or increases to Wf1 by the end of the evaporator section. Results indicate that a flat heat pipe with a converging micro-grooved wick structure (Wf1 = 200 µm and Wf2 = 160 µm) can enhance Qmax from 53 to 70 W, 70.8 to 91.8 W, and 91.2 to 116.5 W at working temperatures of 60 °C, 70 °C, and 80 °C, respectively. This means the new converging micro-grooved wick structure can boost flat heat pipe performance by more than 25 % compared to a flat heat pipe with a straight micro-grooved wick (Wf1 = Wf2 = 200 µm) without increasing the occupied space.

Multiscale study of interfacial properties of carbon fiber reinforced polyphthalazine ether sulfone ketone resin matrix composites

In view of the limitations of traditional research tools on interfacial failure mechanisms in fiber/PPESK composites, this work proposes a multiscale research tool to carry out an in-depth study of the interfacial behavior between fibers and matrix. Based on microdroplet debonding tests, at the mesoscopic scale, the influence of residual thermal stress on the interface damage mode is explored through finite element (FEM) simulations. The evolution mechanism of composite material interfaces in spatial and temporal dimensions is examined based on changes in interfacial stress distribution, energy dissipation, and damage morphology during the debonding process, which can be summarized as follows: accompanied by elastic-plastic deformation and friction effects, the progressive process from localized to complete failure presents a dominant Type II damage mode at the interface. To further explore the interface failure mechanism at the molecular level, an interface model of CF/PPESK composite materials was established using molecular dynamics (MD) method. By monitoring the atom movement trend, the "fiber-matrix displacement synergistic effect" in the interfacial shear damage process was revealed, thereby establishing a multiscale mapping relationship of composite material interface. Based on this, the combination of FEM and MD was utilized to investigate the interface damage process of composite materials under different service conditions and to reasonably predict the initiation and expansion of microcracks. This study provides a pioneering perspective on interface damage research in composite materials with a "top-down" multiscale approach.