Elastic cushion plates in fastener systems play a critical role in controlling vibrations and noise, yet enhancing their damping capacity while maintaining cost-efficiency remains a persistent challenge. This paper presents a Novel Mesh-Type Elastic Cushion Plate with Orifices (NMTECPO), featuring innovative structural modifications that leverage air-damping mechanisms to achieve superior performance. Unlike conventional elastic cushions, NMTECPO incorporates a unique mesh structure with variable orifices and chamber volumes, significantly boosting its damping properties. Key structural parameters influencing the stiffness and damping characteristics of the NMTECPO such as orifice aperture, chamber volume, loading frequency, and loading amplitude, are identified through theoretical derivation and validated by extensive comparative tests. A fluid–structure interaction finite element model further demonstrates enhanced damping performance by optimizing the orifice aperture and chamber volume. Dynamic simulations also reveal that NMTECPO exhibits superior vibration attenuation compared to traditional cushion plates. The proposed NMTECPO offers a novel approach by effectively integrating structural innovations and parameter optimization to improve vibration damping, providing a cost-efficient solution with potential for future engineering applications and structural refinement.
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