At present, the fuel regulators of turboshaft and turboprop engines rely entirely on manual adjustment by test operators during the production and commissioning process, which requires high technical proficiency from the test operators and a low qualification rate for one-time commissioning. Once technical problems arise during debugging, relying on designers or technicians to solve them on site results in low debugging efficiency. In response to this situation, this article innovatively proposes an intelligent decision-making system (IDS) for engine accessory debugging based on expert knowledge base. The system cleverly integrates the assembly and debugging process of the engine fuel regulator into a unified framework, and introduces a breakthrough in life prediction function. In three test cases, the IDS system achieved the following results: shortened the constant pressure performance debugging time to 10 seconds, increased the one-time assembly success rate of the constant pressure valve component to over 90%, and provided a long-term life prediction curve for the pump regulator outlet flow. These achievements not only optimize the debugging process of fuel regulators, but also provide strong support for maintenance strategy research.
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