Industrial Product Development Research Articles

Ecosystem model of development of the unmanned aircraft systems industry

The article analyzes the structural transformations of Russian industry in the context of external constraints and the need to ensure technological sovereignty in high-tech industries. The scientific hypothesis of the work is the assumption of the importance of cross-sectoral coordination of subjects of industrial policy in order to develop the production of critical products. The digital industrial ecosystem of the unmanned aircraft systems (UAS) industry is considered as an object of research. The purpose of the research is to develop the foundations of the structure of the ecosystem model of the development of the UAS industry and substantiate the feasibility of its application in the interests of improving high-tech industries of the Russian Federation. The article offers the author’s interpretations of the concepts of “digital industrial ecosystem” and “cross-industry ecosystem”, substantiates the principles of functioning of the ecosystem model and its architecture. An ecosystem model of the development of the UAS industry was developed, including management bodies, technical infrastructure, organizational and economic tools, technological clusters and a network of participants. The main distinguishing features of the proposed model from the existing ones are: the distribution of ecosystem management bodies that ensure the autonomy of management at all horizontal and hierarchical levels of its organization; the ecosystem is considered as an instrument of the mechanism of strategic development of high-tech industries involved in the creation of civil-purpose UAS, and provides cross-industry interaction of participants in order to accelerate the development of industrial production and the formation of the UAS market. The ecosystem management model will ensure the possession of up-to-date data of actual and planned indicative evaluation indicators of the state and development of the industry on a time scale close to real, based on the principle of digital transparency.

Systematic review of the uses of Cortaderia selloana (Poaceae), an invasive plant

Background and Aims: Cortaderia selloana, commonly known as Pampas Grass, manifests as an invasive plant across numerous countries with predominant studies focused on its control measures (physical, biological, and chemical approaches). Native to South America, this perennial tussock grass negatively impacts economic, environmental, and human health. This study aims to explore the diverse uses of Cortaderia selloana in geographical, cultural and ecological contexts, to provide insights into its applications, and to contribute to socio-economic and ecological understanding. Methods: This study comprises a systematic literature review based on the PRISMA 2020 guidelines. The search was conducted in EBSCOhost, ScienceDirect and Web of Science using the search question “("Cortaderia selloana") AND ("use" OR "purpose") NOT (“control”)”. Two researchers independently reviewed the titles and abstracts, applying predefined inclusion and exclusion criteria and extracting data on various aspects covered in the selected studies. Key results: A total of 88 articles were retrieved of which 16 were included in this systematic review. This study described diverse applications attributed to Cortaderia selloana, including wastewater treatment, composite synthesis, traditional medicine, bioremediation, biorefining, product development in the automobile industry and decoration. The utilization of this invasive species demonstrated socio-economic and environmental benefits, providing a novel perspective on transforming something harmful into a resource with various applications. Furthermore, the necessity for more research is emphasized, to enhance understanding of known applications and explore new potential uses. This study's main limitation is that it only includes peer-reviewed articles from selected databases. Conclusions: This research provides valuable insights into the diverse uses of Cortaderia selloana across geographical, cultural, and ecological contexts. These findings underscore the importance of considering both the beneficial applications and the challenges posed by this invasive species in order to inform balanced and sustainable management practices.

A Study on the Influencing Factors of Local Cultural Elements on Consumers Purchase Intention of Tourism Cultural and Creative Products -- Taking Nanjing as an Example

There are many kinds of cultural and creative products, which can be used not only for tourism, but also for local publicity. Taking Nanjing as an example, this paper deeply discusses how local cultural elements affect consumers willingness to buy tourism cultural and creative products. With the vigorous development of cultural tourism industry, tourism cultural and creative products, as an important carrier to spread local culture and enhance tourism experience, their market acceptance and consumers willingness to buy have become research hotspots.

Mannosidase-inhibiting iminosugar production by recombinant Corynebacterium glutamicum harboring the 1-deoxynojirimycin biosynthetic gene cluster

The iminosugar class of carbohydrate-active enzyme inhibitors has therapeutic applications in metabolic syndrome conditions, viral infections and cancer. Compared to chemical synthesis, microbial iminosugar production has benefits of cost, sustainability and optimization. In this study, the 1-deoxynojirimycin (DNJ) biosynthetic gene cluster from Bacillus velezensis MBLB0692, and its individual genes, were cloned into Corynebacterium glutamicum (Cg). Characterizations of the encoded aminotransferase GabT1, phosphatase Yktc1, and dehydrogenase GutB1, were performed with purified enzymes and whole cell biocatalysts bearing individual and clustered (TYB) genes. GabT1 showed a variable pattern in its half-reaction with a slow turnover. GutB1 was an alkaline dehydrogenase with a broad substrate specificity and no divalent ion dependency while the zinc-dependent phosphatase Yktc1 had substrate specificity that was both pH- and ion-dependent. The CgYktc1 and CgGutB1 whole cells were viable biocatalysts with wider ranges of substrates than their enzyme counterparts. The CgTYB cells produced mannosidase-inhibiting iminosugars corresponding to mannojirimycin dehydrate (162 m/z) and deoxymannojirimycin (164 m/z). Mannosidase inhibitors have been found to be effective in treating orphan diseases, cancer and viral infections, and their biosynthesis by recombinant C. glutamicum can be optimized for industrial production and novel drug development.

A decade of advances in black soldier fly research: from genetics to sustainability

Abstract Black soldier fly (BSF), Hermetia illucens, is one of the most explored insect species mass-produced for feed, but also for food and technical purposes. Considering the rapid developments in both research and industrial production of this insect species in the last decade, this review intends to reflect on the most current scientific insights and define the future trends and needs for the most relevant associated research fields. The review reflects on the aspects of BSF production and reproduction, utilization of BSF biomass as components of animals’ feeds and human food. It also provides reflection on genetics, microbiology and sustainability. The analysis identifies the need in future research associated with compositions of fungal and viral communities of insects and their environments and mapping the dynamics of BSF gut physiology and microbiota in varying conditions. High interest will be devoted to establishing genomic resources, to characterize genotypic diversity, and to harness its potential through selective breeding to improve BSF performance quantitatively and/or qualitatively. Further research will follow on the use of BSF for food and feed development, potentially for specific application cases, associated with animal gut microbiome improvement and antimicrobial properties of BSF biomass. The further in-depth exploration of the potential of BSF for waste biotransformation and the assessment of its circularity potential are also expected to be major focus points of research in the next decade.

Funds of the state archive of the Kursk region on the state of industry in 1970-1980: industries and enterprises

Relevance. In the context of structural and quantitative changes in modern Russian industry and, in particular, in regional industry, it is relevant to turn to the history of the development of industrial production in the conditions of developed socialism. It was a period of opening new enterprises, increasing industrial production, and increasing labor productivity.Purpose. To investigate the branches and industrial enterprises of the Kursk region, which operated in the 1970s and 1980s. according to the funds of the State Archive of the Kursk region.Objectives: to analyze the scientific reference apparatus of the State Archive of the Kursk region for the detailed identification of industrial enterprises of the Kursk region in the period under study.Methodology. The author's methodology is based on the principles of objectivity and comprehensiveness. During the research, scientific methods were used: synthesis, analysis, generalization, ideographic.Results. In the study, the author gave a description of the industrial enterprises of the Kursk region operating in the 1970s and 1980s and their sectoral subordination.Conclusion. The Kursk region in the 1970s and 1980s was a developed industrial region. A large number of industrial enterprises of various industries were actively operating here: from mining, nuclear, machine-building to food. Enterprises that operated until October 1917 and then nationalized have been preserved in the region. Some of the enterprises were opened before the Great Patriotic War. But most of the enterprises in the region were built and began their production activities in the 1950s and 1960s. Having gone through numerous changes of sectoral subordination, the regional industry successfully developed in the 1970s and 1980s. This is evidence of the implementation of state policy aimed at boosting the economy through the development of industrial production.

Elucidating the mechanism of inulin-induced improvement in the structural and functional properties of High-moisture extruded products

High-moisture extrusion (HME) has increasingly garnered attention in the production of plant-based meat analogs. Nevertheless, the disorganized structural properties and poor functional characteristics of HME extrudates pose significant challenges to the advancement of plant-based alternatives in the food industry. The coextrusion of proteins and polysaccharides has emerged as an effective strategy to improve the sensory qualities of HME meat analogs. Herein, we investigated the effects of the type and addition of inulin on the structural and functional properties of HME extrudates comprising soy protein isolate, soy protein concentrate, and wheat protein. The results indicated that inulin facilitated the conversion of 7S to 11S globulin and induced a transformation from a β-turn angle to a β-folded protein structure, promoting lamellar structure formation and enhancing the overall stability of the protein matrix. Optimal results were achieved with the addition of 6% long-chain and short-chain inulin. In terms of functional characteristics, the incorporation of short-chain inulin resulted in a superior fiber structure and protein digestibility, whereas long-chain inulin enhanced the water-holding capacity, rehydration rate, and thermal stability. Additionally, intermolecular interaction analysis revealed that these inulin-induced improvements in the quality of HME extrudates are primarily attributed to the strengthening of disulfide bonds and hydrogen bonds. These findings offer crucial insights for advancing the quality of plant-based meat analogs, providing valuable directions for future product development in the food industry.

Navigating challenges in new product development: Strategies for reducing failure rates in the medical device industry

New product development (NPD) in the medical device industry is critical for advancing healthcare technology and improving patient outcomes. Due to high usage of automated processes and applications in healthcare, the medical devices are not limited to products but have expanded to software as medical device. However, the failure rate of NPD projects in this sector remains high due to various challenges. This article explores the complex NPD process, which includes concept development, feasibility studies, design, and development, verification and validation, regulatory approval, and commercialization. Major reasons for project failures are identified, such as regulatory challenges, Change Management issues, market misalignment, communication failures, and insufficient risk management. Addressing these failure points requires a multifaceted approach. Regulatory pathways should be navigated with careful planning and compliance, and market needs must be thoroughly understood through comprehensive research. Resource allocation should be optimized to avoid constraints, and effective communication channels should be established to align all project participants. Finally, implementing rigorous risk management strategies, such as Failure Modes and Effects Analysis (FMEA), can help mitigate potential risks early in the development process. By adopting these strategies, medical device companies can improve their NPD processes, reduce the failure rate of projects, and bring innovative and effective medical devices to market successfully.

Monitoring and management of green information in water ecological environment based on sensors and big data

With the continuous development of industrial production, the pollution of water resources is becoming more and more serious, and the damage to aquatic organisms is also increasing. Therefore, strengthening water environment monitoring has become a key measure to prevent and solve this problem. Aiming at the limitation of traditional water environment monitoring methods, a water ecological environment monitoring scheme is proposed. This study uses advanced sensor technology, including water quality sensor, water level sensor, weather sensor, etc., to monitor the indicators of water in real time. Through data acquisition and storage technology, the data obtained by the sensor is integrated and analyzed. At the same time, big data analysis method is used to predict and simulate the change trend of water ecological environment. This scheme designs and develops a sensor network monitoring system, which can collect water temperature data in real time at the monitoring point, transmit the sampled information to the aggregation node through the sensor network, and finally transmit to the information intelligent monitoring equipment through GPRS, so as to realize timely display and early warning. At the same time, combined with the water quality monitoring instrument, it can realize the remote query and processing of monitoring data. The experimental results show that the water ecological environment monitoring and management system based on sensor and big data technology can efficiently and accurately monitor the indicators of water. Through the comprehensive monitoring of the water ecological environment, abnormal situations can be found in time, and corresponding measures can be taken to protect and repair. The results of big data analysis provided by the system can provide scientific basis and guidance for decision makers.

Advances in Blueberry (Vaccinium spp.) In Vitro Culture: A Review

The demand for Vaccinium fruits has skyrocketed due to their nutritional and medicinal properties, notably their high content of phenolic compounds and excellent sensory evaluation. The use of Vaccinium plants and its components as dietary supplements and health ingredients has been on the rise across the world. The attractive fruits contain a high content of anthocyanins and antioxidant compounds. In some popular and valuable cultivars, the conventional propagation methods, exploiting hard or soft wood cuttings, are inefficient. The demand for nursery plants can be fulfilled by micropropagation. This review aims to explore advances in the in vitro culture of Vaccinium plants, focusing on effective disinfection, optimized culture media, and the role of growth regulators in plant development and multiplication. By providing a controlled environment, micropropagation allows the large-scale production of these plants in a short time, ensuring availability throughout the year. Additionally, this technique offers the advantage of studying the effects of abiotic stresses on plants, as well as facilitating research on the production of relevant metabolites. This review seeks to provide an updated overview of the most promising methods and techniques for micropropagation of Vaccinium, thereby contributing to the ongoing development of the blueberry production industry and derivative products.

What Role Does Simulation Play in Sustainable Industrial Development?

Sustainability as a concept is present in most aspects of our everyday life, and industry is no exception. Likewise, there is no doubt that the necessity to produce goods in a sustainable way and to ensure that products are sustainable is gaining more and more attention from producers, customers, governments, and various organizations. Understandably, there are several ways to increase the sustainable development of industrial production. One effective tool is simulation, which can have a significant impact on improving environmental, economic, and social sustainability. This paper explores the role of simulation as a powerful scientific and engineering solution in advancing sustainability within industrial ecosystems. Its main scope is to map the existing literature on the usage of simulation as a supportive tool for achieving this goal. For this purpose, a bibliometric analysis was conducted, allowing for tailored insights into the use of simulation in sustainable production.

An Empirical Analysis of New Product Development Success Among Automotive Industry Vendors in Malaysia

New product development in the automotive industry necessitates significant upfront investment, given the uncertainty of a product's competitiveness upon market launch. Hence, industries strive to comprehend and evaluate crucial success factors during implementation phases. This paper delves into the findings of an empirical qualitative analysis study on the success of New Product Development (NPD) in order to provide deeper insights into these success factors. The study delineates three primary dimensions: IT capability, new product development process, and new product development strategy. Conducted within the Malaysian automotive industry, the empirical results affirm the criticality of these factors to success.

Modular metabolic engineering of Bacillus amyloliquefaciens for high-level production of green biosurfactant iturin A

As a kind of biosurfactants, iturin A has attracted people’s wide attentions due to their features of biodegradability, environmentally friendly, etc.; however, high production cost limited its extensive application, and the aim of this research wants to improve iturin A production in Bacillus amyloliquefaciens. Firstly, dual promoter was applied to strengthen iturin A synthetase expression, and its yield was increased to 1.25 g/L. Subsequently, original 5′-UTRs of downstream genes (ituA, ituB, and ituC) in iturin A synthetase cluster were optimized, which significantly increased mRNA secondary stability, and iturin A yield produced by resultant strain HZ-T3 reached 2.32 g/L. Secondly, synthetic pathway of α-glucosidase inhibitor 1-deoxynojirimycin was blocked to improve substrate corn starch utilization, and iturin A yield was increased by 34.91% to 3.13 g/L. Thirdly, efficient precursor (fatty acids, Ser, and Pro) supplies were proven as the critical role in iturin A synthesis, and 5.52 g/L iturin A was attained by resultant strain, through overexpressing yngH, serC, and introducing ocD. Meanwhile, genes responsible for poly-γ-glutamic acid, extracellular polysaccharide, and surfactin syntheses were deleted, which led to a 30.98% increase of iturin A yield. Finally, lipopeptide transporters were screened, and iturin A yield was increased by 17.98% in SwrC overexpression strain, reached 8.53 g/L, which is the highest yield of iturin A ever reported. This study laid a foundation for industrial production and application development of iturin A, and provided the guidance of metabolic engineering breeding for efficient production of other metabolites synthesized by non-ribosomal peptide synthetase.Key points• Optimizing 5′-UTR is an effective tactics to regulate synthetase cluster expression.• Blocking 1-DNJ synthesis benefited corn starch utilization and iturin A production.• The iturin A yield attained in this work was the highest yield reported so far.

Lightweight network based features fusion for steel rolling ambient sound classification

With the intelligent development of industrial production, sound monitoring technology has been widely used to monitor the operation status of mechanical facilities, and this progress has gradually become a research hotspot in the steel manufacturing industry. However, the complex composition of sound sources and the high computational requirements of most models limit their applicability to industrial scenarios. This work presents a targeted approach for remote monitoring of rolling sound. They are using visual features of audio signals to design classification models on the self-harvested dataset for more efficient adaptation to complex production sites. An in-depth analysis of the actual sound reveals that it is characterized by high similarity, complexity, and partial synchronization. To optimize interclass and intraclass data engineering few-sample, multi-feature fusion, and data augmentation methods were combined to characterize the details fully. In addition, by leveraging the deep small convolutions of VGGNet and the randomness of stochastic pooling, local features are effectively extracted. Finally, global average pooling with final softmax layer stacking is used to classify the rolling signals to reduce the number of parameters, avoid overfitting, and perform a global analysis of the features. Experimental results on the rolling sound dataset show that the method proposed achieves an accuracy of 91.26%, with 92.66%, and 95.88% on the ESC10 and MIMII datasets, respectively. These results confirm that the method can be widely applied to sound classification for multi-category rolling processes, showing good performance and scalability.

Optimization of factors affecting Agrobacterium-mediated hairy root induction in Vitex negundo L. (Lamiaceae)

Vitex negundo L. is an aromatic, woody, blooming shrub in the Verbenaceae family which can grow into a small tree. Traditionally, V. negundo root has been used to cure diabetes, colic, boils, leprosy, and rheumatism. Keeping the importance of its roots in mind, an attempt has been taken for development of a protocol for efficient hairy root proliferation system. The Agrobacterium rhizogenes strains (MTCC 532 and MTCC 2364) were used for hairy root induction. For A. rhizogenes infection, both in vitro and in vivo leaves as well as internodes were used as explant. In vitro leaves and internodal explants were obtained by the inoculation of matured nodal segments on the optimum medium [MS + 2.0 mg/L N6-Benzylaminopurine (BAP)] with c.a. 91.6% shoot regeneration and an average of 8.1 shoots per explants. In vitro leaf showed best hairy root induction followed by in vitro internode on ½ MS medium augmented with acetosyringone. Highest transformation efficiency was achieved using MTCC 2364 strain, while no transformation was observed in MTCC 532 strain. Different factors affecting transformation including co-cultivation period, infection time and optical density (O.D.) value were standardized. The highest efficacy, 88.8% hairy root induction was observed in in vitro leaves infected by MTCC 2364 for 60 minutes infection time with an O.D. value of 0.29 maintained over a 44-48 hours of co-cultivation period. The prescribed protocol may be used as a reference for development of industrial scale hairy root production for bioactive compound located in root of V. negundo.

The effects of environmental factors on the synthesis of water-soluble Monascus red pigments via submerged fermentation: a review.

Monascus pigments (MPs) have been used as natural food pigments for many years. There is a high demand for Monascus red pigments (MRPs) to enhance color and for antibacterial and cancer prevention therapies in food and medicine. Most MRPs are not water soluble, and the yield of water-soluble MRPs is naturally low. On the other hand, water-soluble MRP is more cost effective for application in industrial mass production. Therefore, it is important to improve the yield of water-soluble MRPs. Environmental factors have a significant influence on the synthesis of water-soluble MRPs, which is crucial for the development of industrial production of water-soluble MRPs. This review introduces the biosynthetic pathways of water-soluble MRPs and summarizes the effects of environmental factors on the yield of water-soluble MRPs. Acetyl coenzyme A (acetyl-CoA) is a precursor for MPs synthesis. Carbon and nitrogen sources and the carbon/nitrogen ratio can impact MP production by regulating the metabolic pathway of acetyl-CoA. Optimization of fermentation conditions to change the morphology of Monascus can stimulate the synthesis of MPs. The appropriate choice of nitrogen sources and pH values can promote the synthesis of MRPs from MPs. Additives such as metal ions and non-ionic surfactants can affect the fluidity of Monascus cell membrane and promote the transformation of MRPs into water-soluble MRPs. This review will lay the foundation for the industrial production of water-soluble MRPs. © 2024 Society of Chemical Industry.

Amylopectin chain length distributions and amylose content are determinants of viscoelasticity and digestibility differences in mung bean starch and proso millet starch

This study aimed to reveal the underlying mechanisms of the differences in viscoelasticity and digestibility between mung bean starch (MBS) and proso millet starch (PMS) from the viewpoint of starch fine molecular structure. The contents of amylopectin B2 chains (14.94–15.09 %), amylopectin B3 chains (14.48–15.07 %) and amylose long chains (183.55–198.84) in MBS were significantly higher than PMS (10.45–10.76 %, 12.48–14.07 % and 70.59–88.03, respectively). MBS with higher amylose content (AC, 28.45–31.80 %) not only exhibited a lower weight-average molar mass (91,750.65–128,120.44 kDa) and R1047/1022 (1.1520–1.1904), but also was significantly lower than PMS in relative crystallinity (15.22–23.18 %, p < 0.05). MBS displayed a higher storage modulus (G′) and loss modulus (G′′) than PMS. Although only MBS-1 showed two distinct and discontinuous phases, MBS exhibited a higher resistant starch (RS) content than PMS (31.63–39.23 %), with MBS-3 having the highest RS content (56.15 %). Correlation analysis suggested that the amylopectin chain length distributions and AC played an important role in affecting the crystal structure, viscoelastic properties and in vitro starch digestibility of MBS and PMS. These results will provide a theoretical and scientific basis for the development of starch science and industrial production of low glycemic index starchy food.

Industrial product development with lead users as a source of Schumpeterian opportunity

AbstractIn industrial product development with customers, it is well‐known that lead userness is associated with novel and commercially attractive products. We take a next step by analyzing if lead userness is related to product development that potentially affects industry‐level practices. Our main hypothesis is that lead userness results in the pursuit of Schumpeterian product opportunities: disequilibrating, radical, rare, and based on new knowledge and creative activities. In contrast, at low lead userness, more Kirznerian product opportunities are expected—which maintain industry standards. The hypothesis is supported by data from 139 high‐tech small firms. Next, we anticipate that factors related to the selection of lead users, and the effective processing of their inputs, moderate the connection between lead userness and Schumpeterian opportunity. As for selection, we find a stronger connection when firms collaborate with “new” customers. Conversely, when involved customers have been business partners already for a long time, the pursuit of Schumpeterian opportunities is mitigated. Also, tentative evidence is found that the connection between lead userness and Schumpeterian opportunity amplifies when involved customers are less dominant market players. Finally, when it comes to processing lead users' input, we report tentative evidence that firms' R&amp;D intensity should be higher (indicating ability to process lead users' inputs and make continued development efforts). Our findings help to explain why lead users have been associated with industry dynamics, and provide guidance to identify “relevant” lead users when firms seek product opportunities that potentially disequilibrate their industry.

Effectiveness of using different types of nuclei and methods of replanting queen bees in bags

In Ukraine, among other industries, beekeeping occupies an important place. This fact is facilitated by the developed agricultural direction of the country and the high percentage of cultivation of entomophilic crops. However, despite the broad prospects for development and transition to an industrial basis, the beekeeping industry of Ukraine is represented, in the vast majority, by relatively small farms. One of the reasons for the low development of industrial honey production in Ukraine is the high costs of organizing an industrial apiary, which include the purchase of modern equipment for quick and efficient opening of frames, special equipment for pumping honey, the construction of separate premises for the honey pumping workshop, as well as the constant updating of equipment, such as new hives and frames, and the purchase of breeding queens. Another significant problem is the death of bee colonies due to a variety of diseases, including Varroa mite infestation. The use of pesticides to combat diseases and pests of agricultural plants and forest lands contributes to its negative share. An effective and cost-effective way to expand and increase the productivity of the apiary is the formation of bee packages using high-quality breeding queens. The use of early fertile queens makes it possible to form a strong full-fledged family and make full use of the honey collection this year. The effectiveness of the use of different types of nuclei and methods of replanting fertile queen bees in the formation of bee packages was checked. The study was carried out on bees of the Ukrainian steppe breed. The best results in terms of the percentage of fertile queens and the cost of queens per fertile were obtained using a full-size nucleus for 3 standard frames in a 16-frame bed. However, the same method required a larger number (10 times) of worker bees compared to the micronucleus. With traditional replanting using the Titov cage, the share of accepted queen bees is 90 %, and the maximum rate of reception of queen bees in packages is recorded when using the fourth method of transplantation. So, when transferring a queen with a frame of printed brood and young worker bees, the relative proportion of accepted queen bees was 98 %. Therefore, the traditional method can be considered optimal in terms of indicators: reception, manufacturability, costs.

Process intensification of tar chemical looping reforming based on ReaxFF reaction kinetics investigation

Traditional chemical processes currently produce tar as a by-product with low efficiency. This paper proposes a novel tar chemical looping reforming (t-CLR) process based on reactive force field (ReaxFF) reaction kinetics investigation to enhance its utilization efficiency. Firstly, the t-CLR process is initially established to determine the optimum operating conditions. Through ReaxFF molecular dynamics (ReaxFF-MD) simulations conducted under above conditions, the activation energies of the fuel reactor, steam reactor, and air reactor are determined to be 63.25 kJ/kmol, 107.85 kJ/kmol, and 159.53 kJ/kmol respectively. By implementing micro-dynamic parameters filling, oxygen carrier recovery, and heat integration, the optimal t-CLR process achieves a 97.60 % recovery rate of the oxygen carrier and reduces external utility consumption by 71.39 %. The comprehensive framework with macro and micro dimensions is established based on the above studies to promote the cleaner production of traditional processes. Finally, the utilization efficiency of tar is efficiently improved through t-CLR technology, which allows for an adjustable C/H ratio in syngas. The t-CLR technology can be applied to the chemical and energy industries by adding value to by-products and optimizing energy utilization. Overall, this work provides important guidance for process intensification, energy conservation, environmental protection, and waste utilization. The study further promotes the development of industrial production in a cleaner and more efficient direction.