Increase In Impact Strength Research Articles

Construction of Core‐Shell Structure in PA6/ABS/SEBS Blends for Achieving Stiffness‐Toughness Balance

A mixed system of styrene‐ethylene‐butene‐styrene copolymer (SEBS) and acrylonitrile‐butadiene‐styrene copolymer (ABS) is used to modify polyamide 6 (PA6). The incorporation of maleic anhydride‐grafted SEBS (SEBS‐g‐MAH) facilitates a reaction between the anhydride functional groups and the terminal amine group of PA6, resulting in SEBS predominantly localizing at the interface between PA6 and ABS. This leads to the formation of core‐shell structure particles within the PA6 matrix, where ABS forms the hard core and SEBS constitutes the soft shell. As the content of SEBS‐g‐MAH increases, the thickness of SEBS shell grows, enhancing the impact strength of PA6/ABS (70/15) by 3.5 times at 30 parts of SEBS‐g‐MAH. The introduction of MAH‐grafted ABS as a compatibilizer in the PA6/ABS/SEBS‐g‐MAH (60/30/10) system significantly reduces the size of core‐shell particles, yielding a 3.4‐fold increase in impact strength and a simultaneous twofold increase in tensile strength at 10 parts of ABS‐g‐MAH. This dual enhancement provides an optimal balance between rigidity and toughness.

Investigation of Impact Behaviour of Sisal Fiber Reinforced Phenol Formaldehyde Composites

Short Sisal fiber reinforced Phenol Formaldehyde resin composites are prepared with varied fiber lengths (5 mm and 10 mm) and for varied weight fraction (20%, 25% and 30%) of the fibers. Here in this work, Sisal fiber is used as reinforcement. Since it is abundantly available in nature and majority of it is getting wasted without being used as reinforcement in engineering applications. Over the last thirty years composite materials, plastics and ceramics have been the dominant emerging materials. The 10 mm fiber length reinforced composite shown improved mechanical properties than 5 mm fiber length reinforced composite. Increase in impact strength is seen when the fiber content in the composite is increased from 20% to 25% and 25% to 30%. The fiber strength, for different fiber lengths and fiber volume fraction, the work of fracture is proportional to the fiber length and fiber volume fraction. Although results show increment in impact strength with fiber volume fraction, proportionality is not demonstrated. This suggests that there are other mechanisms that affect the impact strength of the composites. Crack propagation is the predominant toughening mechanism in notched impact test. Improvement in impact strength characterizes that fibers as stress transferring medium are able to absorb impact energy effectively. Good interaction with crack increases the energy needed for further crack formation and propagation. The exceptional case could be due to low fiber content and relatively short fiber length so that the energy is not dissipated effectively. Weak interfacial bonding of natural fibers is mainly due to incompatibility of hydrophobic matrix and hydrophilic fiber. High moisture absorption causes dimensional changes of natural fibers as well.

Empirical and statistical investigation of injection molded Enset–PLA biocomposites’ characteristics in response to impact loading

This paper incorporates characteristics of Enset reinforced Poly lactic Acid biocomposite in response to impact loading. In this study fiber ratio, fiber size, plasticizer amount and fiber age are considered as a factor affecting its impact strength. Analytical and statistical approaches are employed to analyze the abovementioned characteristics; JMP 13 pro software and Python programing are used during the statistical analysis. The result showed that addition of plasticizer up to 6 % to pure PLA continuously increases impact strength and decline happens afterward. The statistical analysis result also revealed that fiber ratio is correlated best with the impact strength with feature importance value of 0.5168 followed by plasticizer amount with feature importance value of 0.0484. It was also witnessed that, by adding fibers to a PLA containing 6 % plasticizer, the impact strength of pure PLA can be enhanced up to 19 % and the maximum impact strength achieved for 25 % fiber containing Enset-PLA composite. The findings show the promising potential of Enset-PLA biodegradable composite with good impact properties, making it suitable for applications in automotive interiors, such as dashboards. Also, the study finds the optimal plasticizer ratio, easing compounding and injection molding without a major degradation of material properties.

Enhanced Recyclability of Thermoplastic Elastomer Toughened Polyamide 6 via Tri- and Multi-epoxy-Terminated POSS Hybrid Additives.

Although widely used polymers, such as polyethylene (PE) and polypropylene (PP), are easily recyclable, complex engineering polymer blends used in the automotive sector involve recycling challenges at the end of life. This study explores the alterations in the properties of compatibilized PA6/TPE blends under multiple thermomechanical recycling conditions, especially for the automotive industry in underhood applications. The compatibilization of PA6/TPE blends was achieved through the incorporation of polyhedral oligomeric silsesquioxane (POSS) nanoparticles, specifically utilizing variants with three and multiple epoxide functional groups (TriEpPOSS and MultEpPOSS, respectively) in their cage structures. Following each recycling step, the blends were pelletized and injection-molded to characterize their morphological, rheological, mechanical, and thermomechanical properties. The findings revealed that the addition of TriEpPOSS significantly improved all properties of PA6/TPE blends throughout successive extrusion cycles. For instance, significant enhancements in Izod impact strength were achieved through the incorporation of TriEpPOSS into the PA6/TPE blend across multiple extrusion cycles. Notably, the 80PA6/20TPE blend with 1 wt % TriEpPOSS demonstrated a remarkable 685% increase in Izod impact strength compared to the same blend without TriEpPOSS following the fourth extrusion cycle. Conversely, the incorporation of MultEpPOSS slightly reduced the rheological and mechanical properties after each extrusion cycle. Nonetheless, it was observed that all properties, particularly rheological characteristics, were superior in blends compatibilized with MultEpPOSS compared to both TriEpPOSS-compatibilized and noncompatibilized blends, owing to the heightened reactivity of MultEpPOSS toward PA6.

Development of Technologies for Processing Polypropylene Foil Waste and Their Use in the Production of Finished Products.

This work aims to assess the possibility of using packaging industry waste to modify polypropylene products (PPs). The products were made in the form of extruded foil and injected samples. The products were produced using regranulate made of polypropylene cast foil. Maleic anhydride-modified polypropylene (MAPP) and polyolefin elastomer (POE) with a glycidyl ester functional group were used to modify the polypropylene. The samples were produced based on 50% foil waste reground and 50% pure PP. The rheological properties of the blends were assessed using the melt mass flow rate (MFR) technique; thermal properties using the differential scanning calorimetry method (DSC). The products manufactured using the injection molding method were subjected to an analysis of mechanical properties, such as tensile strength and impact strength. Also, in the case of film samples, tensile strength was assessed. Color-change assessments with CIE L*a*b* were carried out for all materials. Injection-molded products based on recycled metallized cast foil showed favorable mechanical properties such as tensile strength (1 MAPP = 26.7 MPa; 2 MAPP = 27.1 MPa), which was higher than the original material (cPP = 20.7 MPa). Also, for the films produced from regrind, the tensile strength was at a level similar (1 MAPP = 24.6 MPa; 2 MAPP/POE = 25.1 MPa) to the films extruded from virgin materials (cPP = 24.9 MPa). The introduction of a POE additive to the blends resulted in increased impact strength (1 MAPP/POE = 31 kJ/mol; 2MAPP/POE = 18 kJ/mol; 3 MAPP/POE = 11 kJ/mol) in relation to unmodified samples (cPP = 7 kJ/mol). The introduction of a POE additive to the tested mixtures improved the impact strength of the injected products by almost 4 times for sample 1 MAPP/POE and 2.5 times for sample 2 MAPP/POE in comparison to virgin cPP. These studies confirmed that foil waste can be successfully used to modify polypropylene products shaped both in the injection and extrusion processes.

Enhancement of Mechanical Properties and Microstructure of Aluminium alloy AA2024 By adding TiO2 Nanoparticles

Modern engineering applications, especially in the automotive and aerospace industries, require essential and appealing properties such as lightweight with high strength and resistance. The key objective of the present study is to investigate the effect of TiO2 nanoparticles on the microstructure, impact strength, hardness and wear resistance of the stir cast aluminum alloy AA2024, An aluminium alloy was reinforced with different mass fractions (0 %, 2.5 %, 5 %, 7.5 %) of titanium dioxide nanoparticles by stir casting followed by solution annealing at 500°C for 3 h, quenching in water and aging at 175°C for 3 h. Results showed that regular morphology and fine grain size of primary AA2024 particles are achieved after the addition of 2.5 wt.% TiO2 compared to the sample without the addition of nanoparticles composite. In addition, it was found that adding nanoparticles increased energy absorption, and this effect is improved by increasing impact strength by adding nanoparticles, the impact strength increased from 5 j/m2 to 7 j/m2 at 5%. At the same time, the increase of nanoparticles effect decreases the mass losses (increase in wear resistance). With a weight fraction of 5 wt.% TiO2, the alloy exhibits the highest value of hardness.

Effect of toughening agent and flame‐retardant additives on the recycled polypropylene/oil palm empty fruit bunch laminated composites

AbstractThe increasing awareness of the environmental problems caused by the use of plastics has led to a demand for sustainable materials. The concept of turning waste into wealth has been considered in the study where the waste materials are value‐added into new composite materials that are recyclable, durable, and fire‐resistant. This effort aims to meet global environmental goals and the demand for high‐performance and sustainable building materials. The purpose of this current study is to develop laminated composites based on the combination of recycled plastic and oil palm empty fruit bunch (OPEFB). The addition of various loading of ammonium polyphosphate (APP) and 6 wt% of ethylene vinyl acetate (EVA) in the formulation was considered to enhance the performance of the composite laminates. The rPP and additives were compounded using a two‐roll mill. Then the rPP sheet and OPEFB were laminated using compression molding techniques. Results showed that rPP with addition of 30 wt% APP and 6 wt% EVA exhibited the highest thermal stability and the lowest melt flow index (MFI) value compared to other samples. Composites with 20 wt% APP and 6 wt% EVA showed 56% increase in flexural properties and 33% increase in impact strength compared to that of rPP/OPEFB composite sample without EVA. Addition of 30 wt% in recycled PP and OPEFB demonstrated self‐extinguished properties when exposed to fire compared to other samples. These findings indicated that rPP/OPEFB laminated composites with the addition of APP and EVA have a potential to be used in applications that require good strength and fire performance. The use of rPP/OPEFB composites with addition of APP and EVA has a potential to reduce virgin plastic consumption and agriculture material waste and establishing an environmentally friendly material for construction sector.Highlights Additives included in recycled PP enhance its thermal stability and reduce MFI. Recycled PP with OPEFB composite self‐extinguished at 30 wt% APP. The highest flexural strength is shown by composite laminates with 20 wt% APP and 6 wt% EVA. rPP/OPEFB laminates are ideal for building materials.

Elevating mechanical and thermal performance on alkali‐treated pineapple/glass fibre sandwich composite

AbstractThe present work generated hybrid composite sandwiches by incorporating 65% epoxy resin and 35% reinforcements derived from pineapple and glass fibres. The specimens were subjected to mechanical characterization by tensile, flexural and impact examinations. Among the untreated samples, the specimens containing untreated pineapple fibres (PF) with a composition of 17% PF, 18% glass fibres (three layers) and 65% epoxy by weight (17PF/TLGF) showed the most superior mechanical characteristics. Nevertheless, specimens containing fibres treated with NaOH exhibited exceptional characteristics, attaining a tensile strength of 88.121 MPa, a flexural strength of 94.213 MPa and an impact energy of 4.1 J. These data indicate a 20% enhancement in both tensile and flexural strength as well as a 63% improvement in impact strength compared to specimens containing 35% PF and lacking glass fibres (35PF/0GF). In comparison to 17PF/TLGF, the specimens treated with NaOH exhibited a 4.34% gain in tensile strength, a 4.24% increase in flexural strength and a 9% increase in impact strength. Experimental TGA was performed on the chemically treated fibre composite specimens, specifically identified as 35PF/0GF and 17PF/TLGF. Approximately 260 °C marked the beginning of decomposition for the 35PF/0GF sample, but the 17PF/TLGF sample decomposed at roughly 310°C. In addition, the fragmented surface of the 17PF/TLGF sample was analysed using SEM. © 2024 Society of Chemical Industry.

Turning Discarded Agricultural Remnants and Poultry Waste into Usable Hybrid Polymer Matrix Reinforcements: An Experimental Study

The primary objective of the present study was to transform discarded agricultural remnants and poultry waste into value-added materials. Rice straw and chicken feathers are disposed of after their primary consumption into landfills or are incinerated, causing pollution and environmental threats. In this study, epoxy composites were fabricated using different volume proportions (5–45%) of these raw and alkali-treated remnants, and their mechanical strength was tested. The flexural strength of the rice straw composites and chicken feather composites initially decreased with the addition of fibers from 5 to 35 vol% and then the values increased when the fiber content was more than 35 vol%. The chicken feather composites showed increased impact strength with fiber addition. Alkali treatment of the rice straw resulted in improved flexural and impact strengths of the composites due to the removal of the waxy layer on the fiber surface, which was observed in the FTIR studies. Alkali treatment of the chicken feathers did not produce any significant change in the flexural strength of the composites, but their impact strength increased with fiber addition. Hybrid composites fabricated using rice straw and chicken feathers exhibited enhanced flexural and impact strength properties both with and without the alkali treatment, corroborating the synergistic effect of these fibers. SEM analysis of the fractured samples showed noteworthy interfacial adhesion between the fibers and matrix. This study presents a better method for converting these disposable materials into value-added usable materials and increasing their life cycle in the circular economy.

Functional Silsesquioxanes-Tailoring Hydrophobicity and Anti-Ice Properties of Polylactide in 3D Printing Applications.

To explore the tailoring of hydrophobicity in 3D-printed polylactide (PLA) composites for advanced applications using additive manufacturing (AM), this study focuses on the use of Fused Deposition Modeling (FDM) 3D printing. PLA, a material derived from renewable sources, is favored for its eco-friendliness and user accessibility. Nonetheless, PLA's inherent hydrophilic properties result in moisture absorption, negatively affecting its performance. This research aims to modify PLA with organosilicon compounds to enhance its hydrophobic and anti-icing properties. Incorporating fluorinated siloxane derivatives led to significant increases in water contact angles by up to 39%, signifying successful hydrophobic modification. Mechanical testing demonstrated that the addition of organosilicon additives did not compromise the tensile strength of PLA and, in some instances, improved impact resistance, especially with the use of OSS-4OFP:2HEX:2TMOS, which resulted in an increase in the tensile strength value of 25% and increased impact strength by 20% compared to neat PLA. Differential scanning calorimetry (DSC) analysis indicated that the modified PLA exhibited reduced cold crystallization temperatures without altering the glass transition or melting temperatures. These results suggest that organosilicon-modified PLA has the potential to expand the material's application in producing moisture and ice-resistant 3D-printed prototypes for various industrial uses, thereby facilitating the creation of more durable and versatile 3D-printed components.

Grafting of maleic anhydride onto waste acrylonitrile butadiene styrene (ABS) and its application for compatibilization of ABS blends

AbstractIncorporating recycled plastics into the manufacturing process is an essential way to establish a sustainable plastics economy. However, current processes are limited by the degradation of mechanical properties, high cost, and inconsistent product quality compared with their virgin counterparts. Here, we present an upcycling strategy for waste plastics where waste acrylonitrile‐butadiene‐styrene (reABS) is first grafted with maleic anhydride (MAH), then utilized to compatibilize nylon 6(PA6)/ABS and PA6/ABS/CaCO3 blends. The reABS‐g‐MAH exhibits improved Young's modulus and tensile strength, but lower strain at break and impact strength compared with reABS. As an additive, reABS‐g‐MAH effectively compatibilizes PA6/ABS and PA6/ABS/CaCO3 blends, indicated by greatly decreased PA6 domain size, homogeneous dispersion of fillers, and narrowed glass transition temperature regions between PA6 and ABS. Adding only 5 wt% reABS‐g‐MAH increases the Young's modulus, strain at break, and impact strength of PA6/ABS blends by 26%, 180%, and 110%, respectively, compared with uncompatibilized samples. Similarly, for PA6/ABS/CaCO3 blends, the strain at break and impact strength increase by 370% and 150%, respectively, while the Young's modulus and tensile strength show increases of 5% and 10%. The results show that this strategy of using polar groups to functionalize waste plastics as compatibilizers may open numerous opportunities for upcycling waste plastics.

Polymer Bionanocomposites Based on a P3BH/Polyurethane Matrix with Organomodified Montmorillonite-Mechanical and Thermal Properties, Biodegradability, and Cytotoxicity.

In the present work, hybrid nanobiocomposites based on poly(3-hydroxybutyrate), P3HB, with the use of aromatic linear polyurethane as modifier and organic nanoclay, Cloisite 30B, as a nanofiller were produced. The aromatic linear polyurethane (PU) was synthesized in a reaction of diphenylmethane 4,4'-diisocyanate and polyethylene glycol with a molecular mass of 1000 g/mole. The obtained nanobiocomposites were characterized by the small-angle X-ray scattering technique, scanning electron microscopy, Fourier infrared spectroscopy, thermogravimetry, and differential scanning calorimetry, and moreover, their selected mechanical properties, biodegradability, and cytotoxicity were tested. The effect of the organomodified montmorillonite presence in the biocomposites on their properties was investigated and compared to those of the native P3HB and the P3HB-PU composition. The obtained hybrid nanobiocomposites have an exfoliated structure. The presence and content of Cloisite 30B influence the P3HB-PU composition's properties, and 2 wt.% Cloisite 30B leads to the best improvement in the aforementioned properties. The obtained results indicate that the thermal stability and mechanical properties of P3HB were improved, particularly in terms of increasing the degradation temperature, reducing hardness, and increasing impact strength, which were also confirmed by the morphological analysis of these bionanocomposites. However, the presence of organomodified montmorillonite in the obtained polymer biocomposites decreased their biodegradability slightly. The produced hybrid polymer nanobiocomposites have tailored mechanical and thermal properties and processing conditions for their expected application in the production of biodegradable, short-lived products for agriculture. Moreover, in vitro studies on human skin fibroblasts and keratinocytes showed their satisfactory biocompatibility and low cytotoxicity, which make them safe when in contact with the human body, for instance, in biomedical applications.

Full bio-based flame retardant towards multifunctional polylactic acid: Crystallization, flame retardant, antibacterial and enhanced mechanical properties

The preparation of flame-retardant high-performance polylactic acid (PLA) composites by adding green flame retardants have always been a challenge. In this work, an intumescent flame-retardant PCR based on phytic acid, chitosan, and resveratrol was successfully designed. Adding 4 wt% of PCR, the PLA-PCR composite was classified as UL-94 V-0 grade, with a LOI value increasing from 19.7 % (pure PLA) to 26.0 %, a peak heat release rate decreasing from 433 to 344 kW/m2. Owing to excellent compatibility of PCR, the mechanical strength and toughness of PLA-PCR composites have been improved, as reflected by a ~ 16 % increase in tensile strength, a ~ 73 % increase in impact strength and a ~ 57 % increase in toughness. In addition, PCR also presented plasticization effect on PLA, making it easier to process. This work provided a highly efficient and environmental-friendly modification approach for the development of multifunctional polymers.

Investigation on the fabrication and mechanism of thermally conductive bismaleimide composites with low dielectric constant via a branched crosslink structure

In order to address the challenges associated with the low mechanical strength and inadequate thermal conductivity of bismaleimide resin(BMI), trifunctional maleimide (TMI) was synthesized by reacting toluene diisocyanate (TDI trimer) with maleic anhydride (MA) in this study and reacted with diallyl bisphenol A (DBA) and BMI to prepare BMI-TMI resin with a micro-branching structure. This well-designed micro-branching structure resulted in an 8.8 % decrease in the dielectric constant by increasing the free volume of BMI. Additionally, the micro-branching structure endowed BMI resin with improved mechanical properties, as evidenced by a 140 % increase in bending strength and a 149 % increase in impact strength of the cured product. Similarly, utilizing the free volume in micro-branched polymers to construct voids in molecular chain segments facilitates better dispersion of aluminium oxide (Al2O3) thermal conductive fillers, forming a continuous thermal conductive network and providing a high-speed channel for phonon transport, thereby significantly improving the thermal conductivity of the composite material.

From Waste to Styrene-Butadiene (SBR) Reuse: Developing PP/SBR/SEP Mixtures with Carbon Nanotubes for Antistatic Application.

Styrene-butadiene rubber (SBR) waste from the shoe industry was repurposed to produce polypropylene (PP)-based compounds, with the aim of evaluating their antistatic potential. Styrene-ethylene-propylene (SEP) was added as a compatibilizing agent, while carbon nanotubes (MWCNT) were incorporated as a conductive nanofiller. The polymer compounds were processed in an internal mixer, and injection molded. The properties evaluated included torque rheometry, melt flow index (MFI), impact strength, tensile strength, Shore D hardness, electrical conductivity, heat deflection temperature (HDT), and differential scanning calorimetry (DSC), along with scanning electron microscopy (SEM) for morphology analysis. The production of the PP/SBR/SEP (60/30/10 wt%) compound resulted in a ductile material, enhancing impact strength and elongation at break to 161.2% and 165.2%, respectively, compared to pure PP. The addition of SEP improved the compatibility of the PP/SBR system, leading to an increase in the torque curve and a reduction in the MFI. Furthermore, the SBR/SEP combination in PP accelerated the crystallization process and increased the degree of crystallinity, suggesting a nucleating effect. Carbon nanotubes, in concentrations ranging from 0.5 to 2 phr (parts per hundred resin), were added to the PP/SBR/SEP system. Only the PP/SBR/SEP/MWCNT compound with 2 phr of MWCNT was suitable for antistatic applications, exhibiting an electrical conductivity of 4.52 × 10-07 S/cm. This was due to the greater distribution of MWCNT in the PP matrix, as demonstrated by SEM. In addition, remains tough at room temperature, with a 166% increase in impact strength compared to PP. However, there was a reduction in elastic modulus, tensile strength, Shore D hardness, and HDT due to increased flexibility. SBR waste can be reintegrated into the production chain to produce antistatic polymeric compounds, obtaining a tough material at room temperature.

Investigation of new steel with increased strength for low temperature applications

Abstract The work established the patterns of a structural and phase transformations which occurs in the new steel of the 0,21C-1,0Mn-1,8Ni-0,3Cu-0,3Mo-0,03Ti-0,004B (%, mass) alloying system at different cooling rate. A thermokinetic diagram has been constructed. Laboratory samples of rolled products were manufactured and the mode of hardening of rolled sheets from a temperature of 860 ° C in water was tested to develop the industrial production of new steel using specialized equipment of the laboratory complex of LLC “EC Termodeform-MSTU”. The results of mechanical tests of rolled sheet samples after heat treatment showed that the steel under study in a hardened state has high strength characteristics in complex with increased impact strength at a test temperature of minus 70 °C: tensile strength σUTS = 1500 MPa, yield strength σ0.2 = 1150 MPa, relative elongation A5 = 12.5 %, hardness 429 HBW, impact strength KCV−70 = 50.3 J/cm2. This confirms its high quality and the possibility of using it for the production of heavily loaded mechanical engineering structures operated at low temperatures in the conditions of the Far North and the Arctic zone of the Russian Federation.

High-strength, impact-resistant PP/PTFE composite foam with enhanced surface appearance achieved through mold-opening microcellular injection molding

Poor surface appearance and decreased mechanical performance are critical factors limiting the broad application of Microcellular injection molding (MIM) in foamed polymer products. Herein, in-situ polytetrafluoroethylene (PTFE) nanofibrils reinforced polypropylene (PP) foams with high strength, impact resistance, and enhanced surface quality were prepared by mold opening microcellular injection molding (MOMIM). PTFE nanofibers with different diameters were introduced into the PP matrix via twin screw extrusion and significantly enhanced the crystallinity and viscoelasticity of the PP matrix with the enhancement being more pronounced for the finer PTFE fibers. High-density oriented cellular structures were formed in the MOMIM PP/PTFE foams owing to the heterogeneous nucleation of PTFE and the stretching effect of the mold opening process. The optimum MOMIM PP/PTFE foam fabricated possesses a high cell orientation angle close to 90° and a large cell aspect ratio of 5.3, which reached a 34.37 % increase in tensile strength and a 73.08 % increase in impact strength owing to the synergetic effects of the PTFE network and the highly oriented fine cell structure, which effectively dissipated the tensile stress and impact stress by cell wall twisting and folding deformation. Furthermore, the MOMIM PP/PTFE foam showed a significantly enhanced surface quality compared to the MIM foam due to the reduced dragging flow in MOMIM, which greatly hindered cell rupture on the foam surface. Therefore, this work provides insights into the MOMIM of polymer composites containing fibrous fillers and the enhancement of tensile properties, impact resistance, and surface quality of foam products.

Effect of annealing treatment on impact toughness and crystallization behaviors of polypropylene/ethylene vinyl acetate copolymer/layered double hydroxide composites

AbstractThis research endeavors to explore the potential of annealing treatment as a viable strategy to optimize the utilization of polypropylene (PP) composites, while preserving their exceptional properties. By incorporating ethylene vinyl acetate (EVA) copolymer and layered double hydroxide (LDH) into PP, this work meticulously analyzes the changes in crystallization behaviors and impact properties under varying annealing conditions. Impact strength is systematically assessed by a digital pendulum impact tester, whereas the crystalline structure is analyzed through polarized light optical microscopy (POM), differential scanning calorimetry (DSC), and x‐ray diffraction (XRD). The notch impact test exhibits a gradual increase in impact strength from 100 to 130°C, followed by a decline at 140°C. The XRD and DSC results elucidate subtle β‐crystal diffraction peaks for PP/EVA and PP/EVA/LDH composites, attributed to the transformative effect of EVA and LDH on PP crystals. POM analysis further unveils a reduction in spherical crystal size and gradual blurring of grain boundaries during the annealing process.Highlights PP/EVA/LDH composites are effectively regulated by changing the annealing treatment conditions. The crystallization behaviors and crystal structure of PP are induced due to synergistic effect of EVA and LDH under annealing treatment. The toughness of PP is enhanced significantly by synergistic effect of EVA and LDH under annealing treatment.

Influence of nano graphene filler on hardness, impact strength and density of glass epoxy composites

AbstractThis study investigates the effects of graphene reinforcement on the hardness and impact strength of glass epoxy composites. Four different materials were examined: pure epoxy (EP), glass epoxy (GE), glass epoxy with 1 wt.% graphene (GE1), and glass epoxy with 2 wt.% graphene (GE2). The results show that the incorporation of graphene significantly enhances the hardness of the composites. Pure epoxy (EP) exhibited a Shore D hardness of 60 and an impact strength of 0.09 J/m2. The glass epoxy (GE) showed a reduction in hardness to 56 but an increased impact strength of 0.15 J/m2 due to the inclusion of 33 wt.% glass fiber. Further addition of graphene in GE1 and GE2 led to notable improvements in hardness, reaching 68 and 74 Shore D, respectively. However, the impact strength displayed a decrease with the inclusion of graphene, with GE1 and GE2 showing values of 0.13 and 0.11 J/m2, respectively. When transitioning from pure epoxy (EP) to glass epoxy (GE), there is a 6.67% decrease in hardness, while the impact strength increases by 66.67%. Introducing 1 wt.% of graphene to the glass epoxy (GE1) results in a 21.43% increase in hardness but a 13.33% decrease in impact strength. Further adding 2 wt.% of graphene (GE2) leads to an additional 8.82% increase in hardness, though the impact strength decreases by 15.38%. X‐ray diffraction (XRD) analysis has revealed nano graphene presence and distribution, while fractography has revealed its effectiveness in enhancing interfacial adhesion and toughening mechanisms. Furthermore, XRD identifies potential changes in crystallinity or phase composition induced by nano graphene incorporation, further elucidating the composite's structure and properties. The study highlights the novel and significant trade‐offs encountered in optimizing the mechanical properties of epoxy‐based composites by incorporating graphene and glass fiber.

Mechanical characterization and puncture resistance of 3D‐printed PLA lattice structures

AbstractThe increasing application of additively manufactured (AM) materials in engineering and biomedical fields highlights the necessity of understanding their mechanical behavior, particularly with complex lattice structures. Polylactic acid (PLA), a popular biopolymer in additive manufacturing, exhibits mechanical characteristics highly dependent on its structural design. This research investigates the quasi‐static puncture failure analysis and mechanical characteristics of additively manufactured (AM) polylactic acid (PLA) materials with various lattice structures. The mechanical behavior, including tensile strength, flexural properties, interlaminar shear strength (ILSS), Izod impact resistance, and quasi‐static punch shear strength (QS‐PSS), was investigated following the respective ASTM protocols. Results indicate a 6% increase in tensile strength, to ca. 28 MPa, for the triangular PLA lattice structure compared with plain lattice structures. In the flexural test, the hexagonal structure showed a 13% increase in bending strength, to ca. 45 MPa, compared with the plain structure. Additionally, the hexagonal PLA lattice structure exhibited a 24% increase in shear strength, to approximately 8 MPa, over the plain lattice structure in the interlaminar shear strength analysis. In the Izod impact analysis, the plain lattice structure demonstrated a 17% increase in impact strength, to ca. 278 J/m, compared with the circular structure. A stainless‐steel hemispherical indenter was employed to investigate the quasi‐static punch shear behavior (QS‐PSS) of different lattice structures. The triangular structure displayed increased total energy absorption capacity and specific energy absorption of ca. 19 J and 0.529 J/g, respectively, compared with other lattice structures. These results are important for the creation of additively manufactured PLA lattice structures, improving the puncture resistance of advanced composites.Highlights Polylactic acid (PLA) lattice structures were fabricated. Plain, circular, triangular, and hexagonal lattice structures were investigated. Lattice structures were used as reinforcements. The triangular structure demonstrated improved strength. The triangular structure reduced crack formation and propagation.