The incorporation of polyphenols into food systems provides various health benefits, yet their stability and bioactivity are often compromised by processing conditions. In this study, we advanced the pH-driven method for processing highly pH-sensitive polyphenols, such as quercetin, by optimizing operating conditions, including minimizing oxygen exposure and reducing operating times. As a result, an improved post-pH-driven (PPD) method was developed to encapsulate pH-sensitive quercetin into nanoemulsions with an encapsulation efficiency exceeding 95%, indicating that this method could be broadly applicable for incorporating various polyphenols. For example, it has been successfully applied to upcycle plant polyphenols from peanut skin into nanoemulsions, serving as a representative food model. The PPD method demonstrated superior performance compared to a conventional water-based method, achieving 1.8 times higher remaining percentage of total polyphenolic content. Additionally, the PPD-based nanoemulsions exhibited significantly enhanced antioxidant properties, with DPPH and ABTS radical scavenging activities increasing by 3.7 and 2.8 times, respectively, compared to the water-based method. These findings underscore the potential of the PPD method as a versatile and efficient approach for developing polyphenol-powered foods by upcycling plant byproducts and improving processing efficiency.
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