Impedance Control Network Converter Research Articles

Performance Enhancement of ICN-Based Single-Stage AC–DC Converters Using Reconfigurable Inverters

This article presents a reconfigurable inverter design for the recently proposed impedance control network (ICN) based single-stage ac–dc converters, targeting improvement in their efficiency and power density. This reconfigurable-inverter design effectively compresses the range of input voltages to the ICN converter by operating its two inverters in parallel at low line and in a stacked fashion at high line input. In addition to retaining the wide range zero voltage switching and near zero current switching operation characteristic of the ICN converter, the proposed reconfigurable inverter design benefits all the converter's transistors and magnetic components as it simultaneously reduces the peak voltage stress on its inverter transistors, rms currents through its rectifier transistors, the resonant inductance requirement, and the step-down burden on its transformer, thus improving the overall performance. A novel active voltage balancing scheme for the stacked mode of operation of the two inverters is also proposed. An enhanced version of this active voltage balancing strategy is also discussed, which ensures soft-switching of the inverter transistors by deliberately introducing slight inverter voltage imbalances of appropriate magnitude. A universal-input (90–265 V <sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">rms</sub> ), 20-V output, 330-W, 300-kHz reconfigurable-inverter-based ICN ac–dc converter prototype is built and tested. This prototype achieves a power density of 44.5 W/in <sup xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">3</sup> , and peak efficiencies of 94% at low line (120 V <sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">rms</sub> ) and 93.8% at high line (230 V <sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">rms</sub> ). Compared to the basic ICN converter prototype, this prototype achieves 17% higher power density and has 23% and 9% less loss at low and high line input, respectively.

Power Density and Efficiency Enhancement in ICN DC–DC Converters Using Topology Morphing Control

This paper introduces a new approach for output voltage regulation in impedance control network (ICN) resonant dc–dc converters, in which the rectifier of the ICN converter alternates between full-bridge and half-bridge topologies. This approach, termed topology morphing control, allows the ICN converter to maintain soft switching across power levels while substantially reducing the output capacitance requirement and improving partial-power efficiencies compared to the conventional burst mode ( on/off ) control. A closed-loop control architecture for the ICN converter is also introduced, which regulates the converter's output voltage under input voltage and load variations while ensuring smooth transitions between the multiple operating modes of the proposed topology morphing control. A prototype 1-MHz, 120-W step-down ICN resonant converter designed for an input voltage range of 18–36 V, an output voltage of 12 V, and a 10:1 output power range has been built and tested with both burst mode control and the proposed topology morphing control. The topology morphing control reduces the output capacitance requirement in the prototype ICN converter by 57% and reduces converter losses at partial power levels by up to 46.5%. The prototype ICN converter is also tested under closed-loop control and is shown to successfully regulate its output voltage in the face of input voltage and load variations.

Step-Down Impedance Control Network Resonant DC–DC Converter Utilizing an Enhanced Phase-Shift Control for Wide-Input-Range Operation

This paper introduces an isolated step-down impedance control network (ICN) resonant dc–dc converter that utilizes enhanced inverter and rectifier phase-shifts to achieve both soft switching and output voltage regulation. Compared to previously presented ICN converters, which utilize burst-mode control to achieve output voltage regulation, this ICN converter with the proposed enhanced phase-shift control has dramatically reduced output capacitance requirement. The avoidance of burst-mode control also simplifies the design of the converter's input electromagnetic interference filter, reduces switch stresses due to overshoots during repeated startup transitions, and improves converter efficiency by eliminating startup and shutdown losses as well as by reducing conduction losses when backing off in power. A closed-loop control architecture for the ICN converter operated under enhanced phase-shift control is also proposed, wherein state-feedback control is incorporated to guarantee stability and achieve good dynamic performance across wide variations in input voltage and output power. A prototype 1-MHz, 120-W step-down ICN converter designed for an input voltage range of 18–75 V, an output voltage of 12 V, and a 10:1 output power range is built and tested with both burst-mode control and the proposed enhanced phase-shift control. When operated with enhanced phase-shift control, the prototype ICN converter achieves a peak efficiency of 95.7% and maintains full-power efficiency above 91.7% across its 4:1 input voltage range. Compared to when operated under burst-mode control, the ICN converter with enhanced phase-shift control reduces converter losses by up to 30% and reduces the output capacitance requirement by two orders of magnitude. The prototype ICN converter is also operated under closed-loop control using a digitally implemented controller based on the proposed architecture, and is shown to successfully regulate its output voltage in the face of input voltage and load variations.

High-Efficiency Impedance Control Network Resonant DC–DC Converter With Optimized Startup Control

This paper presents an improved efficiency impedance control network (ICN) resonant dc–dc converter that maintains zero-voltage switching (ZVS) and near-zero-current switching (ZCS) across wide ranges in input and output voltages and output power. The improvement in efficiency in this burst mode operated converter is achieved through an optimized startup control that minimizes its startup transient and helps the converter maintain ZVS and near-ZCS operation, even during the startup for each burst cycle. This optimization of startup is made possible by a new accurate time domain model for the ICN converter waveforms that helps reduce the number of non-ZVS transitions by 75%. A prototype 200 W, 500 kHz ICN resonant converter designed to operate over an input voltage range of 25–40 V and output voltage range of 250–400 V is built and tested. The prototype ICN converter achieves a peak efficiency of 97.2% and maintains greater than 96.2% full power efficiency at 250 V output voltage across the nearly 2:1 input voltage range, and maintains full power efficiency above 94.6% across its full input and output voltage range. The converter also maintains efficiency above 93.6% over a 10:1 output power range across its full input and output voltage range.

Impedance Control Network Resonant dc-dc Converter for Wide-Range High-Efficiency Operation

This paper introduces a new resonant converter architecture that utilizes multiple inverters and a lossless impedance control network (ICN) to maintain zero-voltage switching and near zero-current switching across wide operating ranges. Hence, the ICN converter is able to operate at fixed frequency and maintain high efficiency across wide ranges in input and output voltages and output power. The ICN converter architecture enables increase in switching frequency (hence reducing size and mass), while achieving very high efficiency. Three prototype 200-W 500-kHz ICN resonant converters, one with low-Q, one with medium-Q, and one with high-Q resonant tanks, designed to operate over an input voltage range of 25 to 40 V and an output voltage range of 250 to 400 V are built and tested. The low-Q prototype ICN converter achieves a peak efficiency of 97.1%, maintains greater than 96.4% full power efficiency at 250 V output voltage across the nearly 2:1 input voltage range, and maintains full power efficiency above 95% across its full input and output voltage range. It also maintains efficiency above 94.6% over a 10:1 output power range across its full input and output voltage range owing to the use of burst-mode control.