Immiscible Polymer Blends Research Articles

Toughening Immiscible Polymer Blends: The Role of Interface-Crystallization-Induced Compatibilization Explored Through Nanoscale Visualization.

This study explores the novel approach of interface-crystallization-induced compatibilization (ICIC) via stereocomplexation as a promising method to improve the interfacial strength in thermodynamically immiscible polymers. Herein, two distinct reactive interfacial compatibilizers, poly(styrene-co-glycidyl methacrylate)-graft-poly(l-lactic acid) (SAL) and poly(styrene-co-glycidyl methacrylate)-graft-poly(d-lactic acid) (SAD) are synthesized via reactive melt blending in an integrated grafting and blending process. This approach is demonstrated to enhance the interfacial strength of immiscible polyvinylidene fluoride/poly l-lactic acid (PVDF/PLLA) 50/50 blends via ICIC. IR nanoimaging indicates a cocontinuous morphology in the blends. The blend compatibilized with SAD exhibits a higher storage modulus, as unveiled by small amplitude oscillatory shear (SAOS) in the melt state at a temperature below the melting temperature of the stereocomplex (SC) crystals and by DMTA measurements in the solid state. This increase is attributed to the formation of a 200-300 nm thick rigid interfacial SC crystalline layer that is directly visible using AFM imaging and chemically characterized via IR nanospectroscopy. This ICIC also results in a significant toughening of the blend, with the elongation at break increasing more than 20-fold. Moreover, the fracture toughness factor obtained from single edge-notch bending (SENB) tests is doubled with ICIC as compared to the uncompatibilized blend, indicating the strong crack-resistance capability as a result of ICIC. This improvement is also evident in SEM images, where thinner and longer fibrillation is observed on the fractured surface in the presence of ICIC.

Investigation of thermodynamically induced nanoparticle localization in Poly(vinylidene fluoride)/Poly(lactic acid) blends with surface-grafted carbon nanotubes

Physically anchoring multi-walled carbon nanotubes (MWCNT) onto the polymer blend interface has been extensively investigated, however, the tunable localization of polymer grafted MWCNT in immiscible polymer blends is seldom reported. Herein, poly(methyl methacrylate) (PMMA) grafted MWCNT (PMMA-g-MWCNT) were nondestructively prepared via the surface-initiated atom transfer radical polymerization. The compatibilization effects of PMMA-g-MWCNT on morphology and mechanical properties of blend composites are investigated. The results demonstrate that the fillers are distributed at the blend interface due to the high affinity between PMMA and PVDF. The interaction between PMMA and PLA changes the crystallinity of blends. Moreover, the surface modification of MWCNT enhances the interaction of filler and matrix, and the elongation at break is as high as 52 % for composites with 10 % PMMA-g-MWCNT. The fracture surface of specimen after tensile tests exhibits an obvious ductile transition with filler contents. This work systematically discussed the relationship between the PMMA-g-MWCNT distribution and the mechanical strength of composites, which provided a solid experimental foundation on the toughening mechanism of PMMA-g-MWCNT used as a compatibilizer for PVDF/PLA blends.

High-temperature semicrystalline/amorphous polymer blends exhibiting enhanced dielectric constant with high breakdown strength

High-temperature polymers with high dielectric constant (K) and breakdown strength are of great interest in many electronic and electric devices and systems. Blending different polymers is a general and highly scalable strategy to improve polymer performance. We investigate two types of semicrystalline polyimide (PI) with different chemical structures blended with amorphous polymer poly (1,4-phenylene ether sulfone) (PES). They formed immiscible polymer blends and exhibited distinctively semicrystalline/amorphous behaviors. The blends of 4,4’-biphthalic anhydride (BPDA)-typed PI with PES form semicrystalline polymer phases and the blend at 50/50 wt% composition exhibits an increased dielectric constant while maintaining the high breakdown field of the neat PI(BPDA) at Eb of 600 MV/m. In contrast, blends of pyromellitic dianhydride (PMDA)-typed PI and PES, which form amorphous phases, show a dielectric increase but a large reduction in Eb. Computational simulations indicate that PI(BPDA) assumes a preferred orientation on PES, which expedites crystallization, while overlaying PI(PMDA) on PES results in more disorder and larger voids. Our finding that the PI(BPDA)/PES blends at 50/50 wt% composition generates enhancement in K without negatively affecting Eb is the first in polymer blends. The results suggest that strategically designing high-temperature polymer blends and exploiting the crystallites within the polymer matrix can achieve an enhanced dielectric constant while maintaining a high breakdown strength. This approach is highly scalable and low cost, thus paving the way for developing practical and high-performance dielectric polymers with high energy density and broad operating temperatures.

Improving 3D printability and interlayer adhesion in ABS/PP immiscible polymer blends

AbstractPrintability and interlayer adhesion are the most critical issues in 3D printing of immiscible polymer blends. It can affect structural integrity and mechanical performance of the printed parts. In this work, an effective strategy to improve the printability and interlayer adhesion of immiscible acrylonitrile‐butadiene‐styrene/polypropylene (ABS/PP) blends was implemented by introducing styrene–ethylene/butylene–styrene copolymer grafted with maleic anhydride (SEBS‐g‐MA) as a compatibilizer. The printability of the developed blends was investigated using rheological properties such as absolute value of complex viscosity, loss tangent and die‐swell ratio. Interestingly, it was found that the additive manufactured blends with 20 wt% SEBS‐g‐MA loading showed improved interlaminar shear strength, impact strength, Young's modulus and toughness as compared with the pure blend. Fractography analysis revealed that two different possible failure mechanisms, interface and matrix failure were apparent in the 3D printed samples with and without SEBS‐g‐MA content. This work provides a promising pathway to fabricate the complex structures from polymer blends with improved mechanical properties and surface finish.Highlights This study demonstrated improved interlayer adhesion at the printed interface of immiscible ABS/PP blends in presence of SEBS‐g‐MA. The printability of the developed blends was predicted from rheological properties. Additive manufactured blends with SEBS‐g‐MA loading showed improved mechanical performance.

Immiscible Polymer Blends Made from Industrial Shredder Residue Mixed Plastic with and without Melt Blending.

The processing of an immiscible polymer blend using melt blending (i.e., extrusion) often results in a polymer material with inferior mechanical performance compared with its virgin counterparts. Here, we report and compare the properties of immiscible polymer blends produced from industrial mixed plastic waste from shredder residue comprising at least four different polymers (acrylonitrile butadiene styrene, polystyrene, polypropylene, and polyethylene) with and without a prior melt-blending step employed. As anticipated, mixed plastic blend produced with a prior melt-blending step exhibited a more homogeneous microstructure, resulting in brittleness, poor work of fracture, and single-edge notched fracture toughness with a flat R-curve. Without the intimate polymers mixing arising from melt blending, the resulting mixed plastic blend was found to possess a more heterogeneous concentric ellipsoid microstructure with large single polymer domains. This mixed plastic blend demonstrated progressive failure under uniaxial tensile loading, along with a more ductile single-edge notched fracture toughness response accompanied by a growing R-curve. Digital image correlation and fractographic analysis revealed that melt blending created a large number of incompatible polymer boundaries that acted as stress concentration points, leading to brittleness and earlier onset catastrophic failure. The more heterogeneous mixed plastic blend produced without using a prior melt-blending step contains a smaller number of incompatible polymer boundaries. Additionally, the presence of larger single polymer domains also implies that the mechanical characteristics of the single polymer can be exploited in the immiscible mixed plastic blend. Our work opens up a simple pathway to add value to mixed plastic waste from shredder residue for use in engineering applications, diverting them away from landfill or incineration.

Building Efficient 3D Networks by Controlled Localization of Hybrid Fillers in Immiscible Polymer Blends

Building Efficient 3D Networks by Controlled Localization of Hybrid Fillers in Immiscible Polymer Blends

Phase inversion detection in immiscible binary polymer blends via zero‐shear viscosity measurements

AbstractIn the present work, we demonstrate that zero‐shear viscosity is a sensitive rheological function to detect phase inversion in immiscible binary polymer blends characterized by a viscosity ratio larger than one. The phase inversion of poly(propylene) (PP)/low‐density poly(ethylene) (LDPE) and poly(styrene) (PS)/LDPE, at various compositions, was assessed via our novel approach. For both blends, three distinctive regions could be determined through zero‐shear viscosity measurements; the LDPE matrix, the co‐continuous phase, and the PS or PP matrix. For PP/LDPE blends, the co‐continuous structure was between 50 and 75 wt.% PP, and for PS/LDPE blends the co‐continuous structure was between 45 and 75 wt.% PS, in agreement with scanning electron microscopy analysis, empirical model predictions, and literature data.Highlights Phase inversion revealed via viscosity measurements. Limitations of linear viscoelastic models for immiscible blends assessed.

Carbon–Carbon Composite Membranes Derived from Small-Molecule-Compatibilized Immiscible PBI/6FDA-DAM-DABA Polymer Blends

The use of immiscible polymer blends in gas separations is limited due to uncontrollable phase separation. In contrast, compatibilized immiscible polymer blends can be used as precursors with controlled morphologies that allow for a unique pore architecture. Herein, an immiscible polymer blend (1:1) comprising polybenzimidazole (PBI) and the copolyimide 6FDA-DAM:DABA [3:2], derived from reacting 4,4-(hexafluoroisopropylidene)diphthalic anhydride (6FDA) with 2,4,6-trimethyl-1,3-phenylenediamine (DAM) and 3,5-diaminobenzoic acid (DABA), were combined with durene diamine as a compatibilizer. The compatibilizer helped reduce the 6FDD domain sizes from 5.6 µm down to 0.77 µm and induced a more even 6FDA distribution and the formation of continuous thin-selective PBI layers. The carbon–carbon composite membranes derived from the compatibilized immiscible polymer blends showed a 3-fold increase in both H2 permeability and H2/CO2 selectivity compared to the membranes derived from non-compatibilized polymer blends. The H2 permeability of the compatibilized immiscible polymer blends increased from 3.6 to 27 Barrer, and their H2/CO2 selectivity increased from 7.2 to 20. The graphitic domain size of the carbon–carbon composite membranes derived from the polymer blends also increased from 6.3 nm for the non-compatibilized blend to 10.0 nm for the compatibilized blend.

The role of nanoclay in processing immiscible polypropylene and poly (ethylene terephthalate) waste blends using twin screw extrusion

Polypropylene and poly(ethylene terephthalate) waste were blended with different types of nanoclay (cloisite Na+, cloisite 20A and CT4270) to understand the role of nanoclay in immiscible polymer blends. The blend morphology was investigated using scanning electron microscopy, the dispersion of the nanoclay was characterized using wide angle x-ray diffraction (WAXD) and rheology. WAXD results showed partial exfoliation for cloisite Na+ and intercalation for cloisite 20A and CT4270. It was predicted that cloisite Na + settled in the PET phase while cloisite 20A settled at the interface of PP and PET. Morphology analysis showed that increasing the concentration of nanoclay in the blend decreased the droplet size. The nanoclay was shown to inhibit coalescence of the droplets causing a decrease due to its rigidity.

Reactive extrusion of post‐irradiated poly(ethylene terephthalate) to improve the interfacial interactions in compounding with its immiscible polyethylene blends

AbstractThe aggregation of plastic waste results in immiscible polymer blends with inferior properties. This study explores the application of irradiation technology on polymer processing for its potential to increase the compatibility of immiscible polymer blends composed of poly(ethylene terephthalate) (PET) and linear low‐density polyethylene (LLDPE). When PET is radiated, it undergoes chain‐scission reactions resulting in the formation of free radicals. The extended lifespan of these free radicals in post‐irradiated PET provides an opportunity for inducing interface reactions with LLDPE during compounding through reactive extrusion. PET was irradiated with up to 50 and 200 kGy irradiation absorbance doses of gamma irradiation and then compounded with LLDPE in a twin‐screw extruder at three blend compositions. Analysis of rheological, morphological, and mechanical properties demonstrates the compatibility improvement in this immiscible polymer blend attributed to irradiation‐induced free radical interface reactions using post‐irradiated PET up to 50 kGy to conduct the reactive extrusion process.Highlights Reactive extrusion process with post‐irradiated PET. Formation of interface reactions. Improving the compatibility of immiscible polymer blend.

Photoinduced Morphology Change in Ionic Supramolecular Block Copolymer

Physically mixing two dissimilar polymers often results in a macroscopically segregated blend with poor optical clarity and mechanical properties. Previously, we demonstrated that chain end functionalization of immiscible polymer blends...

Immiscible thermoplastic polymer blends with alternative layered encapsulation structure: Modeling and processing

“Encapsulation” is a common phenomenon during polymer melting processing, which supplied great opportunities for fabricating high-performance polymer products. In this work, two immiscible polymers, high density polyethylene (HDPE) and polyketone (PK), were used for preparing polymer blends with viscous encapsulation structures. Moreover, the effects of interfacial tension, viscosity ratio, and shear rate on the phase morphology evolution of HDPE/PK blends were investigated by numerical simulation and high-pressure capillary extrusion (HCE). Meanwhile, the formation mechanisms of HDPE/PK alternating layered encapsulation structure were explored by tracking the trajectory of PK droplets via numerical simulation. The results show that an alternative layered encapsulation structure of HDPE/PK was formed under the shear rate from 50 to 1000 s−1 with the interfacial tension over 1.35 mN/m. Moreover, it was found that the revealed mechanism in HCE was also applicable to the injection molding process. Therefore, this unique “microstructure-intelligent prediction-control” strategy of polymer blends is suitable for the industrial processing of high-performance polymer blends for desired applications.

Poly(vinylidene fluoride) and thermoplastic polyurethane composites filled with carbon black‐polypyrrole for electromagnetic shielding applications

AbstractThis study aims to investigate the electromagnetic interference shielding properties of composites based on immiscible polymer blends of poly(vinylidene fluoride) (PVDF) and thermoplastic polyurethane (TPU) filled with carbon black doped with polypyrrole (CB‐PPy) prepared by compression molding and fused filament fabrication. Composites of PVDF/CB‐PPy and TPU/CB‐PPy were also prepared for comparison. Rheological measurements showed that although the rheological behavior of PVDF/TPU composites was an intermediate behavior between PVDF/CB‐PPy and TPU/CB‐PPy composites, the effect of the conductive filler was much more pronounced in PVDF than in TPU. Moreover, the addition of CB‐PPy was found to increase the storage modulus of the composites leading to more rigid materials, and to decrease the Tg values of the composites due to the reduction of the mobility of the polymeric chains. In addition, PVDF/TPU composites presented an intermediate behavior when compared to composites based on the neat polymers demonstrating that the addition of TPU to PVDF contributes to the development of composites with improved flexibility. Furthermore, the addition of CB‐PPy increased the electrical conductivity of all composites. However, the electrical conductivity of PVDF/TPU 50/50 vol% co‐continuous blends was higher than the electrical conductivity of PVDF/TPU 38/62 vol% composites with the same amount of conductive filler. Composites with higher electrical conductivity showed better shielding from electromagnetic radiation. As expected, composites based on the co‐continuous blend displayed higher EMI shielding efficiency than the 38/62 vol% composites. The main mechanism of shielding was absorption for all composites. Overall, composites based on the PVDF/TPU 50/50 vol% co‐continuous blend showed a better combination of EMI shielding efficiency and mechanical properties. Moreover, specimens prepared by fused filament fabrication displayed diminished electrical conductivity and EMI‐SE responses when compared to compression‐molded samples with the same composition. This difference is attributed to the presence of voids, defects, and overlapping layers, which can hamper the electron flow.

Effect of steady shear deformation on electrically conductive PP/PS/MWCNT composites

Conductive polymeric materials are commonly obtained by adding conductive nanoparticles to blends of immiscible polymers that form a cocontinuous morphology. However, during processing, morphology changes, affecting material properties. This study investigates the impact of steady shear deformation on the morphological and electrical properties of a model system consisting of polypropylene/polystyrene/multiwall carbon nanotubes (MWCNTs). The findings reveal that the deformation results in the coarsening of the blend morphology and disruption of the electrical network, increasing both the rheological and electrical percolation threshold concentrations. The evolution of both electrical and morphological properties depends on MWCNT concentration, strain amplitude, and shear rate. The MWCNT concentration, below a certain level, leads to a disruption in electrical conductivity at high shear rates. However, if the MWCNT concentration is above 1 wt. %, the balance between filler network breakup and nanoparticle diffusion is maintained, resulting in stable electrical conductivity and morphology.

Correlation between the morphology of carbon nanofibers and the transport characteristics of Li-ions in a battery anode under fast charging conditions

Energy storage materials for electric vehicles and energy storage systems must be able to supply high capacity quickly, which requires efficient Li-ion transport within the anode active material. The transport of Li ions through a battery system can lead to concentration polarization and subsequent overpotential, which can limit the electrochemical performance, especially under fast charging conditions. To overcome these limitations, it is important to control solvated Li-ion transport and design an anode material with a rational approach. One way to achieve this is by controlling the morphology of carbon nanofibers (CNFs) to create ion transport channels. A facile method for this was investigated using an immiscible polymer blend electrospinning system and interpreting a ternary phase diagram. The effects of the morphology and space characteristics of each CNF on the electrochemical performance were studied, particularly the rate capability and cycle stability under fast charging conditions. These characteristics were analyzed in terms of the transport properties of the electrochemical species in different types of ion channels.

Compatibilization of immiscible polymer blends by reactive polymer grafted graphene with interfacial crosslinking

AbstractWe investigate reactive compatibilization by applying two multifunctional polymers grafted on a graphene surface, which leads to crosslinked interphase at immiscible polymer blends. Reactive compatibilizer‐grafted graphene (RCG) nanoparticles were synthesized through esterification and amidation reactions between oxidative groups of graphene oxide and reactive multifunctional groups of polymers. Polymer blends of polyisoprene (PI) and polydimethysiloxane (PDMS) with PI:PDMS ratio of 30:70 or 70:30 and RCG nanoparticle loadings from 0.1 and 1 wt% were evaluated by optical microscopy and rheometry. The results indicated that the blend with 0.1 wt% RCG showed unusual characteristics including nonspherical and bridged droplets, while those containing 1 wt% RCG showed usual droplet‐matrix morphology. The rheological results are also asymmetric: the blend with 0.1 wt% RCG displayed gel‐like behavior in the dynamic oscillatory tests, high viscosity, slow interfacial relaxation during startup shear flow, and divergence in the transient stress response due to coalesced and bridged droplets. However, the latter blend containing 1 wt% RCG reveals liquid‐like behavior, low viscosity, and convergence in the transient stress response due to stabilized droplet‐matrix morphology. Overall, it was suggested that these asymmetries are attributable to interfacial crosslinked interphase formed through an in‐situ reaction between multifunctional polymers grafted on graphene sheets.

Influence of Blending on Mechanical Behavior of Low-Density Polyethylene, Polypropylene, Polyvinylchloride

Three thermoplastic polymers, low-density polyethylene (LDPE), polypropylene(PP), and polyvinyl chloride (PVC),were synthesized from their raw pellets.Three blends of 1:1 wt.% of low-density polyethylene/polypropylene, low-density polyethylene/polyvinylchloride, polypropylene/polyvinylchloride, and one blend of 1:1:1 wt.% of low-density polyethylene/polypropylene/polyvinylchloride were produced via compression mould method using Two-roll Mill machine and Compression Mould machine. Using the Tensile Strength Tester machine, the pristine polymer and the blends were cut into dumbbell shapes for mechanical testing. The resultsobtained are 9.8MPa and 67.5% maximum stress and strain, respectively, for LDPE, 29MPa, and 12.4% maximum stress and strain, respectively, for neat PP. 25.8MPa and 35% maximum stress and strain respectively for pristine PVC, 19.2MPa and 44% maximum stress and strain respectively for LDPE/PVC blend, 19MPa and 29% maximum stress and strain respectively for LDPE/PP blend, 27.5MPa and10.75% maximum stress and strain respectively for PP/PVC, 21MPa and 10.4% maximum stress and stain respectively for LDPE/PP/PVC blend. The force at peak and the respective peak elongation are; 85.612N and 0.008387m for pristineLDPE, 344.810N and 0.004810m for pristinePP, 264.976N and 0.005496m forpristine PVC, 188.288N and 0.005980m for LDPE/PVC blend, 174.755N and 0.005109m for LDPE/PP blend, 250.196N and0.004287m for PP/PVC blend, 275.175N and 4.009mm for LDPE/PP/PVC blend. The maximum energies expended to have maximum extension are 0.71802784J (LDPE), 2.04578339J (PP), 1.70308635J (PVC), 1.12596224J (LDPE/PVC),0.8928233J (LDPE/PP), 1.50129025J (PP/PVC) and 1.10317658J (LDPE/PP/PVC). These results show improvement in the mechanical properties of the blends when compared with those of the constituent polymers. It also indicatesthat polymeric properties modification via an immiscible polymer blend is possible and easy to achieve.

Relationship Between The Co-Continuous Morphology of Immiscible Polymer Blends and the Structure of An In Situ Formed Graft Copolymer.

Suitable compatibilizers are essential to prepare immiscible polymer blends with stable co-continuous morphologies. From the thermodynamic point of view, such compatibilizer should not only reduce the interfacial tension, but also promote the formation of flat interface between different phases. Meanwhile, it must not hinder the coalescence of dispersed phase. Therefore, asymmetric structures are required for those block or graft copolymer compatibilizers. However, from the kinetic point of view, copolymers with asymmetric structures are prone to be dragged out from the interface and form micelles in one phase under the processing conditions, which will lose their compatibilization effects. The balance between such thermodynamic and kinetic factors remains unclear. In this paper, the relationship between the morphology of the compatibilized polystyrene/nylon 6/styrene-maleic anhydride copolymers (PS/PA6/SMA) immiscible polymer blends and the structures of the in-situ formed SMA-g-PA6 graft copolymers as well as the processing conditions are studied. Two kinds of SMA are used as compatibilizers: SMA28 (Mw = 110,000g/mol, MAH content 28wt.%) and SMA11 (Mw = 110,000g/mol, MAH content 11wt.%). After melt blending with PA6 into an internal mixer, the in-situ formed copolymer SMA28-g-PA6 has an average four PA6 side chains grafted on one SMA backbone, while that of SMA11-g-PA6 has only one PA6 side chain. Dissipative particle dynamics (DPD) simulation results indicate that both SMA28-g-PA6 copolymer and PS/PA6/SMA28 blends tend to form co-continuous structure, while SMA11-g-PA6 copolymer and PS/PA6/SMA11 blends form sea-island morphologies. However, these results are confirmed experimentally only at relatively low rotor speed of the internal mixer (60rpm). When the rotor speed of the mixer is higher (105rpm), sea-island morphologies are obtained in PS/PA6/SMA28 blends and co-continuous ones are found in PS/PA6/SMA11 systems. These results indicate that higher shear stress will favor to elongate the minor phase domains and form flat interfaces, which is benefit for the formation of co-continuous morphologies; meanwhile, high shear stress may pull the graft copolymers with asymmetric structures (SMA28-g-PA6) out from the interface of PS and PA6 and induce the formation of sea island morphologies. This article is protected by copyright. All rights reserved.

Construction of highly ductile, UV-shielding polylactide/poly(butylene adipate-co-terephthalate) biocomposites with hyperbranched polysiloxane functionalized lignin as a biocompatibilizer

Biodegradable polylactide/poly(butylene adipate-co-terephthalate) (PLA/PBAT) blends have been widely utilized as packaging materials. However, it is urgent to develop a biocompatibilizer to improve the interfacial interaction of the biodegradable immiscible polymer blends in practice. In this paper, a novel type of hyperbranched polysiloxane (HBPSi) with terminal methoxy groups was synthesized and then utilized to functionalize lignin through a hydrosilation reaction. The HBPSi modified lignin (lignin@HBPSi) was incorporated into immiscible PLA/PBAT blends to serve as a biocompatibilizer. The lignin@HBPSi was uniformly dispersed in the PLA/PBAT matrix with improved interfacial compatibility. Dynamic rheological results revealed that the addition of lignin@HBPSi reduced the complex viscosity, improving the processing ability of the PLA/PBAT composite. The PLA/PBAT composite containing 5 wt% lignin@HBPSi had a superior toughness with an elongation at break of 300.2 % and a slight enhancement in tensile stress (34.47 MPa). In addition, the presence of lignin@HBPSi contributed to blocking ultraviolet rays in the full ultraviolet band. This work provides a feasible way to develop highly ductile PLA/PBAT/lignin composites with good UV-shielding properties for the packaging applications.

Reactive Janus Particle Compatibilizer with Adjustable Structure and Optimal Interface Location for Compatibilization of Highly Immiscible Polymer Blends.

Highly immiscible blend materials with distinctive and excellent properties play a key role in meeting the application needs, especially in extreme environments, and reactive nanoparticles are used to increase the interface adhesion and optimize the morphology of highly immiscible blending. However, these reactive nanoparticles tend to aggregate and even agglomerate during reactive blending, which significantly deteriorates their compatibilization efficiency. Herein, reactive Janus particles with the epoxy group and various siloxane molecular long chain grafting ratios (E-JP-PDMS) were synthesized using SiO2@PDVB Janus particles (JP) and used as compatibilizers for polyamide and methyl vinyl silicone elastomer (PA/MVQ) blends, which were highly immiscible. The effects of the structure of E-JP-PDMS Janus nanoparticles on their location at the interfaces between the PA and MVQ as well as their compatibilization efficiency for the PA/MVQ blends were investigated. The location and dispersion of E-JP-PDMS at the interfaces were improved by increasing the PDMS content in E-JP-PDMS. The average diameter of the MVQ domains of the PA/MVQ (70/30, w/w) was 79.5 μm and was reduced to 5.3 μm in the presence of 3.0 wt % of the E-JP-PDMS with 65 wt % PDMS. As a comparison, it was 45.1 μm in the presence of 3.0 wt % of a commercial compatibilizer (ethylene-butylacylate-maleic anhydride copolymer, denoted as EBAMAH), which provides a guideline for the design and preparation of efficient compatibilizers for highly immiscible polymer blends.