Purpose The paper aims to optimise several concepts of the flat-upper-surface wing that could install the largest possible number of photovoltaic cells and test them in flight. A wing ideal flat upper surface was necessary to provide the same lighting conditions for each tested cell. Design/methodology/approach The optimised wings were built based on a developed family of airfoils having 75% of their upper surface flat. Within the developed parametric model of the wings, the design parameters described the spanwise distribution of base airfoils. Maximisation of the endurance factor was assumed as the main objective. The aerodynamic properties of optimised wings were evaluated using a panel method coupled with boundary layer analysis. Findings The paper proves that it is possible to design wings with 75% of their upper surface perfectly flat, which are also characterised by good aerodynamic properties. Practical implications The research conducted will allow designing an experimental unmanned aerial vehicle dedicated to investigating the properties of electrical propulsion systems at various altitudes. Data obtained in these investigations will help in the development of future generations of electric-propulsion aircraft. Originality/value The innovative wings, developed within the research are unique due to their unusual geometric and aerodynamic properties. They have 75% of their upper surface perfectly flat. That makes them ideal for testing various photovoltaic cells in flight. The biggest challenge was to design the wings so that their specific geometric features did not impair their aerodynamic properties. The paper proves that this challenge has been fully overcome.
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