In this paper, carbon particles with micro- and nano-particle size were synthesized through a hydrothermal reaction of glucose, namely C-1(123.1 nm), C-2(229.2 nm), C-3(335.1 nm), C-4(456.2 nm) and C-5(534.0 nm) with distinct sizes. We utilized five size carbon particles as individual fillers into the EHS matrix materials to prepare composite eutectic phase change materials (C/EHS PCMs) by melt blending technique. The impact of carbon particle size on the dispersion stability and thermal properties of Na2SO4⋅10H2O–Na2HPO4⋅12H2O (EHS) phase change materials was investigated. Scanning electron microscopy (SEM) and dynamic light scattering (DLS) analysis were done to analyze the diameters of carbon particles. The cryogenic-scanning electron microscopy (Cryo-SEM) analysis indicated that the carbon particles resulted in modification in the morphology of the EHS. The results of in situ X-ray diffraction (XRD) and Fourier-transformed infrared (FTIR) analysis showed only simple physical mixing between carbon particles and EHS. It is shown that adding 0.2 wt.% C-2 can decrease the supercooling degree of EHS to 1.5[Formula: see text]C. The cyclic stability of C/EHS varies significantly depending on the size of carbon particles. The thermal conductivity of EHS increased by 42.1%, 39.9%, 14.4%, 19.5%, and 18.8% with the addition of C-1, C-2, C-3, C-4, and C-5, respectively, at a mass fraction of 0.2%. The results of differential scanning calorimetry reveal that the incorporation of C-1, C-2, C-3, and C-4 into EHS leads to an enhancement of latent heat. The latent heat capacity of EHS with 0.2 wt.% C-2 is 243.4 J⋅g[Formula: see text], and after undergoing 500 cycles of solid-liquid phase transition, the latent heat remained above 200 J⋅g[Formula: see text]. Through the comprehensive analysis, the C-2/EHS composite phase change material holds significant potential for advancing building insulation and solar energy storage technologies.
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