Hydrogen energy is a green and environmentally friendly energy source, as well as an excellent energy carrier. Hydrogen storage technology is a key factor in its commercial development. Solid hydrogen storage methods represented by using metal hydride (MH) materials have good application prospects, but there are still problems of higher heat transfer resistance and slower hydrogen absorption and release rate as the material is applied to reactors. This study innovatively proposed an array-type MH hydrogen storage reactor based on external water-cooled jacket heat exchange, aiming to improve the heat transfer efficiency and absorption reaction performance, and optimize the absorption kinetics encountered in practical applications of LaNi5 hydrogen storage material in reactors. A mathematical model was built to compare the hydrogen absorption processes of the novel array-type and traditional reactors. The results showed that, with the same water-cooled jacket, the hydrogen absorption rate of the array-type reactor can be accelerated by 2.78 times compared to the traditional reactor. Because of the existence of heat transfer enhancement limits, the increase in the number of array elements and the flow rate of heat transfer fluid (HTF) has a limited impact on the absorption rate improvement of the array-type reactor. To break the limits, the hydrogen absorption pressure, as a direct driving force, can be increased. In addition, the increased pressure also increases the heat transfer temperature difference, thereby further improving heat transfer and absorption rate. For instance, at 3 MPa, the hydrogen absorption time can be shortened to 147 s.
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