Hybrid Composite Materials Research Articles

Response Surface Methodology for Optimisation of Parameter on Water Absorption of Natural Fibre Hybrid Composite in Boat Construction

Today, the utilisation of natural or green fibre has supplanted engineered fibre as fibreglass has become a pattern in composite boat producing and other gears because of its lightweight, excellent relative mechanical properties, and more significant elements. For example, it is eco-accommodating, has manageable materials, and has lower costs compared to fibreglass. The utilisation of fibreglass is costly and has a high effect on the natural biological system. It also gets over the area of ecological contamination, word-related well-being, and security concerns. This study used the Woven Kenaf/fibreglass as reinforcement and polyester as matric to fabricate hybrid composite coupons. Response Surface Methodology (RSM) of Box-Behnken Design (BBD) was applied to optimise fibre contents (35 to 75 wt%) and water absorption performance for the development of Woven Kenaf/fibreglass to polyester hybrid composite material based on the parameters. The BBD revealed that 45% Woven Kenaf/fibreglass to polyester performed the optimum fibre content and water absorption. Analyses of variance (ANOVA) showed that the model satisfactorily correlated the parameters. After immersion, 45% Woven Kenaf/fibreglass to polyester composite also gained 9.48% weight.

Comparison of mechanical and flammability properties of thermoplastic and thermoset matrix glass fibre woven fabric composites

This study aims to examine the mechanical and burning properties of composites made from twill (0°/0° and 0°/90° orientations) and plain fabrics using hybrid yarns produced by combining glass and polypropylene yarns with interwoven and intermingled methods. The properties of interwoven and intermingled hybrid fabric composites were compared with thermoset composites. Each composite (56% glass fibre content) plate is produced by combining eight fabrics with the same parameters using the press moulding technique. The effects of yarn and fabric weaving types on the results were examined in detail. When the results are examined, the breakage of glass fibres in intermingled hybrid yarns negatively affects the strength results. Therefore, composites made with intermingled hybrid yarn types and plain weave types of fabric had the lowest tensile strength value (132 MPa). The composite of twill woven fabrics produced with interwoven yarns arranged in 0°/0° orientation had the highest tensile strength of 315 MPa, and these results were very close to those of thermoset composites. Although the 0°/90° oriented twill composite showed a 2.3 times lower tensile strength value than the 0°/0° oriented twill composite, it had a 7.7 times higher value when bending strength values were taken into account. The main reason for this is that glass fibres contribute to the warp and weft directions. It has been observed that the composite consisting of plain fabrics woven with commingled hybrid yarns had the highest impact resistance. Additionally, when the combustion results were examined, it was concluded that the type of yarn and fabric weaving affected the burning rate. The slower combustion of hybrid commingled yarn composites resulted from fibreglass breakage during yarn production. These findings provide valuable insights into optimizing composite materials for specific applications, considering factors such as weaving pattern, fibre orientation, and mechanical performance.

Sustainable pseudocapacitance potential of a hybrid triad involving activated carbon derived from polyester wastes

This study introduces an innovative approach to fabricate high-efficiency supercapacitor electrodes by utilizing waste polyester (PES), a common fabric waste, as a precursor for producing activated carbon. This approach not only addresses waste disposal issues but also provides a valuable resource for various environmental and industrial applications. Through a series of chemical and thermal treatments, PES waste is transformed into a porous carbon structure, which is then functionalized with PPy and V2O5 to enhance its electrical conductivity and electrochemical performance. The synthesized composite is characterized by several analytical and spectral techniques to elucidate the morphological, structural and surface properties. The specific surface area of the hybrid composite material is 50.4 m2g−1. Cyclic voltammetry, galvanostatic charge-discharge and impedance spectroscopy are employed to evaluate the performance of the composites as supercapacitor electrodes. From the CV curves, the electrochemically active surface area was calculated to be 0.085 m2g-1. The composite exhibits a remarkable specific capacitance of 535 Fg-1 and energy as well as power density values of 171 W h Kg−1 and 2877 W Kg−1 respectively at a current density of 2 Ag−1. The material was fabricated into device and was observed to show excellent cycling satbility for up to 10,000 cycles.

Jute-reinforced hybrid biocomposite incorporated with low thermal conductive silica aerogel for improved resistance to conductive and radiative heat

This study aims to develop jute-reinforced polypropylene composites by incorporating low-heat conductive silica aerogel for enhanced thermal performance, envisioning their utilization as heat-insulating panels in buildings. The fabrication of hybrid composites using a heat press molding technique showed a significant improvement in thermal properties due to incorporating aerogel into the material. The lowest obtained thermal conductivity of hybrid composite was 0.0986 W/m·K, which was almost halved (0.1704 W/m·K) to the material without aerogel. The radiative heat resistance of hybrid composites was also improved with the aerogel in the material. Additionally, composites with higher amounts of aerogel showed superior flame resistance and thermal stability at high temperatures. The hybrid composites, however, demonstrated a decrease in tensile strength due to the presence of aerogel particles at the interface of composites. The composite without aerogel displayed the highest tensile strength of 64.67 MPa, which was the lowest (47.87 MPa) for the material with the maximum amount of aerogel. The fractographic investigation also revealed the existence of aerogel particles and their random distribution at the interface of the material. The low water absorption owing to reduced interfacial vacuities and the existence of super-hydrophobic aerogel in the interior of composites indicated their durability in humid conditions without deteriorating the dimensional stability. The outcomes of the study revealed a considerable effect of aerogel on the thermal performance of composites and ascertained their excellence as a prospective heat-insulating material for conserving thermal energy by minimizing heat transfer from inside to outside of the building and vice versa.

Development of a Novel Wear Equation by Comparing the Wear Behaviour of Hard (AA7075) and Soft (AA6063) Hybrid Composite Materials

Development of a Novel Wear Equation by Comparing the Wear Behaviour of Hard (AA7075) and Soft (AA6063) Hybrid Composite Materials

Multi-objective Process Optimization of Micro-drilling Parameters on Carbon and Carbon–Aramid (Hybrid) Fabric Composites

Multi-objective Process Optimization of Micro-drilling Parameters on Carbon and Carbon–Aramid (Hybrid) Fabric Composites

Flexural properties and optimisation of hybrid composites reinforced by carbon, glass and flax fibres

This paper presents a study on the flexural properties of hybrid composites (HC) reinforced by carbon, glass, and flax fibres, utilising Finite Element Analysis (FEA). Possible optimal layups are identified through the application of design rules, and regression-based models are developed to predict flexural strength. With the developed models, multi-objective optimisation is done to minimise the cost and weight subjected to a given minimum required flexural strength. By integrating numerical simulation, regression analysis, and optimisation techniques, this research offers a practical approach to the design and fabrication of HC with enhanced mechanical performance and cost-efficiency.

Synthesis and Utilization of MXene/MOF Hybrid Composite Materials

Synthesis and Utilization of MXene/MOF Hybrid Composite Materials

Processing and characterization of waste dolomite dust filled hemp‐epoxy composites

AbstractThe necessity to adapt sustainable development, green chemistry and industrial ecology leads to the creation of newer materials and the utilization of waste. In this context, this work aims at exploring the feasibility of the fabrication of hybrid composites comprised of a polymeric resin reinforced with a natural fiber (hemp) and an industry waste filler (dolomite dust). While the hemp fiber content is kept constant, epoxy‐based hybrid composites are fabricated with different weight percentages of dolomite dust using the conventional hand lay‐up route. The microstructural features of the constituent materials are studied using stereo and scanning electron microscopes which show the shape and size of dolomite particles and the arrangement of fibers. An x‐ray diffraction analysis revealed the presence of hematite, graphite, lime and manganite. The presence of functional groups like hydroxyl, carboxyl and azide is ascertained from the transmittance spectra of Fourier transform infrared spectroscopy. The density and void fractions are increasing with the amount of filler particles in the composite. It is observed that the tensile and flexural strengths of the composites marginally drop with increase in dolomite dust content, but there is a reasonable improvement in their inter‐laminar shear strength, micro‐hardness and impact strength values.

Synthesis and Characterization of Shungite Modified Poly-N-Ninylpyrrolidone-Agarose Composites for Medical Application.

A systematic investigation was conducted to synthesize hybrid composite materials that use synthetic poly-N-vinylpyrrolidone and natural (agar-agar) macromolecules with plasticizers (PEG-400) and mineral filler shungite by means of electron irradiation. The XRD and SEM data showed that the structure of the resulting hybrid composites is an interpenetrating network with distributed particles of mineral component. It has been established that the mechanical properties of hybrid composites are determined mainly by the structural organization of the interpenetrating polymer network formed under electron irradiation of the initial synthetic and natural polymer mixture in the presence of plasticizers, as well as by the conditions for intercalation of polymer segments into the mineral matrix and vice versa. It has been revealed that the degree of swelling of hybrid composites strongly depends on the concentration of a low-molecular plasticizer in the polymeric interpenetrating network, which easily impregnates into the matrix of shungite. Successfully obtained [PVP-AA-PEG] hydrogels with shungite can be applied in regenerative medicine as wound healing dressings.

Wear behaviour of titanium diboride and zirconium carbide reinforced LM13 hybrid composite for automotive applications

Abstract This study investigates the wear behaviour of a hybrid composite material reinforced with titanium diboride and zirconium carbide in LM13. The ASTM standard is followed for conducting wear tests, utilizing a pin-on-disc setup to assess the wear rate. An empirical relationship is established to predict the wear rate using statistical tool analysis of variance, and the model’s adequacy is checked. Low wear is observed at a sliding distance of 110 mm, sliding speed of 2.5 m s−1, and sliding load of 12.5 N. The observed low wear is attributed to the optimal level of reinforcement provided by titanium diboride and zirconium carbide. From the analysis of variance, sliding speed is identified as the major contributing factor to wear rate, followed by sliding distance and load. The reinforcement materials enhance the wear resistance of the hybrid composite and their effectiveness is particularly evident under the specified sliding conditions.

Organic Heterophase Composites Induced Sulfur Vacancies and Internal Electric Field Enhancement for Advanced Magnesium Storage of Copper Sulfide Cathodes

AbstractRechargeable magnesium‐ion batteries (MIBs) hold significant promise for safe and efficient large‐scale energy storage, but the lack of high‐performance cathodes hinders their development for practical applications. In this work, a series of nanocomposites consisting of π‐conjugated perylene‐3,4,9,10‐tetracarboxylic dianhydride annealed at 450 °C and copper sulfide (CuSP) are synthesized solvothermally to explore their utility as a host for Mg2+ storage in MIBs. The carbonyl organics in the hybrid materials modify the predominant CuS phase, expanding interlayer spacing and enriching sulfur vacancies through modifications of the internal electric field. This synergistic interaction enhances magnesium storage performance and accelerates reaction kinetics. Using chlorine‐free Mg[B(hfip)4]2/DME electrolytes, the CuSP91 cathode containing an appropriate organic content displays a remarkably high reversible capacity of 285 mAh g−1 at 50 mA g−1, and demonstrates a stable capacity of 220 mAh g−1 at 100 mA g−1, surpassing pure CuS cathode in terms of shorter activation time. The CuSP91 cathode maintains a discharge capacity of 55 mAh g−1 over 1000 cycles at 500 mA g−1. A co‐redox mechanism is revealed through in/ex situ investigations and analyses. Overall, this research contributes valuable insights targeting the development of advanced organic–inorganic hybrid composite cathode materials in next‐generation energy storage systems.

High-performance novel ZIF-67 and ZIF-67@MWNTs composite adsorbents for efficient removal of pharmaceutical contaminant from water: Exceptional capacity and excellent reusability

The removal of pharmaceutical waste products like ibuprofen (IBP) from water is very important for the environment and the health of human and aquatic organisms. In the present work, the adsorption of IBP from aqueous solution was investigated by synthesizing novel ZIF-67 and ZIF-67@MWNTs hybrid composite material by incorporating ZIF-67 particles with carboxyl functionalized multiwalled carbon nanotubes (COOH-MWNT). The synthesized ZIF-67 and ZIF-67@MWNTs adsorbents were characterized by the XPS, XRD, SEM, TEM, BET, FTIR, and TGA analysis to examine their physio-chemical properties. The synthesized novel ZIF-67 has a 1743 m2/g BET surface and 0.692 cm3/g total pore volume. The IBP adsorption process including isotherm and kinetic studies as well as the effect of different parameters i.e. pH, initial concentration, time, adsorbents, and their dosage were examined. Among all the synthesized composite materials, the ZIF-67@MWNT-50 mg material showed the highest IBP adsorption capacity of 841 ± 5 mg/g, about 467 ± 5 mg/g more than the ZIF-67 following the Langmuir and pseudo-second-order model. The enhancement in the IBP adsorption is because of the incorporation of COOH-MWNT and the presence of a large number of active binding sites which showed the van der Waal interactions, host–guest interactions, π- π interactions, and H-bonding between the adsorbate and adsorbent. For the detailed study of the IBP adsorption mechanism of ZIF-67, molecular dynamic (MD) simulations were performed. Additionally, the reusability of ZIF-67@MWNT-50 mg material via a simple regeneration method up to five cycles while maintaining about 96 % adsorption capacity of the pristine non-used ZIF-67@MWNT-50 mg material revealed its importance as an effective adsorbent for the adsorptive elimination of different pharmaceutical hazardous materials from water.

Societal impact of recycling waste into composite materials

Demands for consumer goods and synthetic materials have increased significantly due to rapid population growth. As a result, environmental pollution, natural disasters and catastrophes, and controlling and recycling waste have become crucial issues for global sustainability and developing a circular economy. Besides the various sources, solid waste is generated from medical fields, ready-made garment (RMG) industries, and human hair during their service time and life. Human hair, face masks, and RMG waste are disposed of in landfills, buried, and incinerated without recycling. It creates dust and microparticles and develops CO2, methane, and harmful gases before fully decomposing in landfills, promoting environmental hazards and degrading air quality and social attributes. In addition, it causes the infiltration of microplastics and other micro/nano-particles into aquatic life, birds, and animals, and ultimately into human organs through food chains. It can be controlled by reducing, reusing, and recycling waste into useful materials and resources. Therefore, scientists seek to replace synthetic materials by developing bio-composites through recycling waste. This study explores the social impact of recycling human hair, waste face masks, and RMG waste into composite fields, which will help to reduce environmental pollution and global warming, achieve sustainability, develop a circular economy, and deter climate change. In contrast to societal impacts, the scalability, cost-effectiveness, and long-term durability of composites will not be an issue since the cost of waste is tiny, composite's strengths are higher than some natural fiber-reinforced composites, and those wastes can also be used to fabricate hybrid composites as cheap constituents.

Enhanced mechanical, tribological and corrosion properties of graphite and carbon nanotube-reinforced copper-based hybrid composites

Copper (Cu)-based hybrid composites were fabricated by powder metallurgy, incorporating Graphite (Gr) and Carbon nanotube (CNT) reinforcements at various fractions. The composites were formed using a cold pressing technique and subsequently sintered at various temperatures. The structural properties of the hybrid composites were evaluated using Scanning Electron Microscopy (SEM), Energy Dispersion Spectrum (EDX) and X-ray diffraction (XRD). Hardness, compression, wear and corrosion tests were performed to show the effect of the reinforcements. It was shown that the hardness of Gr and CNT reinforcements have significantly improved the properties of pure Cu. The Cu-Gr-2CNT hybrid composite, which was subjected to sintering at a temperature of 850°C, exhibited the highest level of hardness, showing a significant increase of 51.4% in comparison to the pure Cu sample. While the compressive stresses increased in the Cu matrix with the addition of Cu-Gr, it increased to 350 MPa with the addition of 2 wt% CNT. The hardness value exhibited a similar increase and was measured to be 122 HV in Cu-Gr-2CNT. During the wear tests, the coefficient of friction values fell by 9.2% for Cu-2CNT, by 3.88% for Cu-CNT, by 3.92% for Cu-Gr-2CNT, and by 5.27% for Cu-Gr-CNT, as compared to pure Cu. The comprehensive findings demonstrated that the tests and analyses yielded consistent results, and the utilization of various combinations of Gr and CNT reinforcements enhanced the mechanical, tribological, and corrosion resistance properties of the fabricated hybrid composites. Nevertheless, the combination of Cu-Gr-2CNT yielded the most advantageous outcomes.

Influence of HSS drill coatings on surface finish and cylindricity of AA6061/C/ZrO2 composite in CNC drilling operations under dry conditions

Abstract This study aims to evaluate the effect of HSS drill tool coatings, namely single-layer TiN, single-layer AlCrN, and double-layer AlTiN + TiSiXN (Durana), on the surface roughness and cylindricity of AA6061 (90 wt%)/C (5 wt%)/ZrO2 (5 wt%) hybrid composite material processed by the stir casting method. The fabricated sample was examined for the uniform particle distribution of reinforcements using Scanning Electron Microscope. The drilling operation was carried out on the fabricated in a CNC machining center by setting the spindle speeds of 800, 1200, and 1600 rpm, depths of cut of 0.5, 1, and 1.5 mm, and feeds of 50, 100, and 150 mm/rev. An orthogonal array (L27) designed by Taguchi’s method was used as the design of the experiment for the optimization of the best cutting parameters and coating. Surface roughness and cylindricity errors were determined for the 27 experimental runs. Field emission scanning electron microscopic (FESEM) examination and Energy Dispersive Spectroscopy (EDS) were used to analyze the surface integrity and elemental composition, respectively. The results revealed that Durana had a significant effect on the surface substrate with minimum surface roughness (Ra) of 1.666 μm and obtained the minimum cylindricity error for the parameters of depth of cut 0.5 mm, spindle speed of 1200 and feed of 100 mm rev−1.

Mechanical and absorption properties of carbon-basalt and glass fiber reinforced composites: A comprehensive study with implications for advanced manufacturing technology

In this research, a combination of hybrid and non-hybrid composite materials were tested for their mechanical properties and water absorption rates. The study focused on composites produced through hand-layup techniques, examining their void percentage, morphology, and elemental composition. Specifically, three different stacking sequences of hybrid composites were compared with three non-hybrid composites of equal thickness. Combining carbon and glass allows the composites to balance flexural (367 MPa, 23 GPa) and tensile (440 MPa, 5.7 GPa) strength and modulus, all while remaining cost-effective and easily accessible. The glass fiber-based composites exhibited exceptional impact (27 J/cm2) strength due to their interfacial solid bonding. Additionally, the study found that basalt and carbon-basalt composites had varying degrees of water absorption when exposed to seawater and river water. SEM and EDS Mapping analyses were conducted to understand better fibrous and granular composites' mechanical properties and water absorption behaviors. These analyses provided valuable insights and a comprehensive knowledge of composite properties. Ultimately, the study recommends using hybrid composite materials for specific applications based on desired flexural tensile strength, impact strength, or water absorption characteristics.

Evaluation of the mechanical properties of hybrid composites reinforced with plant fibers

The incorporation of plant fibers into the matrix plays an interesting role. Natural fibers have been widely used as reinforcements in polymer matrix composites. Among all reinforcing fibers, natural fiber-based hybrid composites have attracted the attention of researchers as high-potential reinforcing materials for composite materials. These fibers are easily available in the form of agricultural products. Natural fibers are inexpensive, durable and lightweight materials for composite applications. In this experimental work, sisal fibers and date palm fibers were used as reinforcement in different ratios to fabricate hybrid composites by compression molding technique while maintaining a total fiber loading of 20 % by weight. Tensile tests, flexural tests, and impact tests were carried out, water absorption was also determined. The results obtained show that the composite composed of a combination of 16% sisal fibers and 8% date palm fibers has better tensile properties with a stress value of 6.88 N/mm2 and a value of Izod impact of 43.218 J/m. As well as both composites showed a better bending stress value of 67.29 N/mm2, the water absorption test was carried out for four days with 120 hours analysis. This research focuses on the fact that specimen-2 containing 16% sisal and 8% date palm fibers absorbs less water than other composites.

Effects of Rubber Core on the Mechanical Behaviour of the Carbon-Aramid Composite Materials Subjected to Low-Velocity Impact Loading Considering Water Absorption.

The large-scale use of composite materials reinforced with carbon-aramid hybrid fabric in various outdoor applications, which ensures increased mechanical resistance including in impact loadings, led to the need to investigate the effects of aggressive environmental factors (moisture absorption, temperature, thermal cycles, ultra-violet rays) on the variation of their mechanical properties. Since the literature is still lacking in research on this topic, this article aims to compare the low-velocity impact behaviour of two carbon-aramid hybrid composite materials (with and without rubber core) and to investigate the effects of water absorption on impact properties. The main objectives of this research were as follows: (i) the investigation of the mechanical behavior in tests for two impact energies of 25 J and 50 J; (ii) comparison of the results obtained in terms of the force, displacement, velocity, and energy related to the time; (iii) analysis of the water absorption data; (iii) low-velocity impact testing of wet specimens after saturation; (iv) comparison between the impact behaviour of the wet specimens with that of the dried ones. One of the main findings was that for the wet specimens without rubber core, absorbed impact energy was 16% less than the one recorded for dried specimens at an impact energy of 50 J. The failure modes of the dried specimens without rubber core are breakage for both carbon and aramid fibres, matrix cracks, and delamination at matrix-fibre interfaces. The degradation for the wet specimens with rubber core is much more pronounced because the decrease in the absorbed impact energy was 53.26% after 10,513 h of immersion in water and all the layers were broken.

Performance of novel engineered materials from nano‐silica incorporated phenol‐formaldehyde‐flax fabric hybrid composite: Thermal, wear, aging and biodegradability analysis

AbstractWith the growing awareness of environmental issues, natural fiber composites have emerged as a viable substitute for conventional polymer composites. The usage of natural fiber reinforced with nano fillers composites has increased significantly in recent years, especially in the building, automotive, and aerospace industries. This research explores the effect of nano‐silica in tribological, thermal behavior, water diffusion properties and biodegradation of flax fabric/phenol‐formaldehyde hybrid composites. We have fabricated the hybrid composites utilizing compression molding technique. The results showed that after reaching the lowest value for 4 nanosilica (NS), the volumetric wear rose when the addition of nano‐silica was increased. However, the volumetric wear decreased as the weight percentage of nano‐silica improved. At lower sliding speeds (1 m/s), the VW value is between 0.06782 and 0.05455 cm3, but at higher sliding speeds (3 m/s), it is roughly 0.09253–0.06187 cm3. The thermal stability was improved for 1 NS, 2 NS, and 3 NS is 1.20%, 1.64%, and 0.71%, respectively. At three different temperatures (30, 60, and 90°C) the impact of nano‐silica on the water diffusion behavior of PF‐flax fabric hybrid composites was examined. 2 NS showed the least amount of water sorption. it was noted that the three coefficients—Diffusion, Sorption, and Permeation‐were all declining when compared to PF‐flax fabric composites devoid of nano‐silica following computing the Arrhenius values, the free energy change was always negative, indicating the spontaneity of sorption in non‐reinforced samples. The tensile strength of every composite in this investigation was marginally changed by the water aging process.