The size effect is closely related to the cracking resistance of compacted clay, which is crucial in engineering applications, but little attention has been given to it in previous studies. This study investigated the size effect on mode I fracture behaviors of compacted clay using single-edge notched deep beam (NDB) specimens. Through the digital image correlation (DIC) method, the crack initiation mechanism of compacted clay was analyzed. The results showed that the specimen size and dimensionless crack length did not change the failure pattern, while peak load, peak displacement, and fracture energy gradually increased with the increase of specimen size. Based on the load–displacement curves and the horizontal strain evolution laws, the three horizontal strain stages at the crack tip crack initiation point were defined, i.e., the steady strain growth stage, the nonlinear strain growth stage, and the nonlinear strain intensification stage. Through the Bažant size effect model (SEM), the fracture process zone length Cf and mode I fracture toughness KIC of compacted clay without the size effect were inferred. The separated form of SEM was applied, and the contribution ratios of the strength criterion and linear elastic fracture mechanics were quantitatively analyzed. Combing the characteristics of the NDB specimens, a prediction model considering the support spacing, specimen structure parameters, and fracture toughness was established.
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