High Conductivity Research Articles

Random Vibration Fatigue Life Prediction of Nano-Silver Solder Joint

Nano-silver is a very potential electronic interconnection material. It’s excellent physical and chemical properties, high thermal conductivity and good electrical conductivity make it very suitable for high power electronic devices. In practical engineering, 20% of the failure of electronic products is caused by vibration load, so it is necessary to study the vibration reliability of interconnected materials. In this paper, the modal and random vibration finite element analysis of nano-silver solder joints were analyzed with workbench software. Predicting random vibration fatigue life of nano-silver solder joint by Coffin-Manson high cycle fatigue empirical formula, Miner’s linear cumulative damage theory and Steinberg model. The random vibration fatigue life of the nanosilver solder joint is 8342 h. It is found that the vibration reliability of nano-silver is inferior to Sn3.0Ag0.5Cu and Sn63Pb37 and the diameter of solder joints and PCB thickness are proportional to the vibration fatigue life, and the PCB thickness has a greater effect on the vibration life than the solder joint diameter. Solder joint height and pad thickness are inversely proportional to vibration fatigue life, and pad thickness has little effect on vibration fatigue life.

Anion trapping-coupling strategy driven asymmetric nonflammable gel electrolyte for high performance sodium batteries

Gel polymer electrolytes, promising electrolyte candidates for advanced sodium metal batteries (SMBs), suffer from the great challenges of combustion risk and inferior interfacial stability caused by poor mechanical properties and low Na+ selectivity. Herein, we proposed a rational anion trapping-coupling strategy to build a mechanically robust asymmetric nonflammable composite gel electrolyte (AS-NFCGE) by introducing in-situ coupled boron nitride nanosheets (BNNs) on glass fiber matrix embedded with synchronous polymerized flame-retardant polymer. Theoretical calculations, finite-element simulations, and experimental tests prove that the high coupling BNNs with anion trapping effect constructed asymmetric structure can significantly accelerate selective Na+ migration kinetics, enhance mechanical properties of AS-NFCGE and endow a similar single-ion conducting behavior to homogenize ion-distribution at the anode side, thus improving interfacial stability and suppressing dendrite growth to achieve ultra-stable SMBs. Specifically, the AS-NFGE delivers high ionic conductivity and Na+ transference number (0.73) together with excellent flam-retardant. Consequently, the dendrite-free Na/Na symmetric cell exhibits considerable cycling life for over 3000 h at 0.1 mA cm−2 with low overvoltage. Applications of the AS-NFCGE in SMBs further demonstrate the excellent electrochemical performances, and no thermal runaway and no electrolyte leakage occur for pouch cells using AS-NFCGE. This strategy provides new insight into the development of safe and high-energy SMBs and the beyond.

Modelling of the microstructure and thermal conductivity of SiC bonded diamond materials

Materials with high thermal conductivity are required in a wide range of thermal management applications. Silicon carbide (SiC) bonded diamond materials, which can be produced without pressure, are a possible candidate for such applications. They exhibit thermal conductivities > 650 W/(m·K) depending on the diamond content, diamond grain size and residual silicon content. It is difficult to experimentally determine the influence of these factors on the thermal conductivity separately, as changing one of these parameters affects the other parameters. Therefore, a method for generating digital microstructures of SiC bonded diamond materials was developed and the thermal conductivity was calculated as a function of the grain size These data were compared with real structures.

Characteristics of Metal Additive Manufacturing for the Fabrication of Inconel 625-pure Copper Bimetallic Structure with High Heat Resistant and Heat Conduction

Characteristics of Metal Additive Manufacturing for the Fabrication of Inconel 625-pure Copper Bimetallic Structure with High Heat Resistant and Heat Conduction

Accelerating the Development of LLZO in Solid-State Batteries Toward Commercialization: A Comprehensive Review.

Solid-state batteries (SSBs) are under development as high-priority technologies for safe and energy-dense next-generation electrochemical energy storage systems operating over a wide temperature range. Solid-state electrolytes (SSEs) exhibit high thermal stability and, in some cases, the ability to prevent dendrite growth through a physical barrier, and compatibility with the "holy grail" metallic lithium. These unique advantages of SSEs have spurred significant research interests during the last decade. Garnet-type SSEs, that is, Li7La3Zr2O12 (LLZO), are intensively investigated due to their high Li-ion conductivity and exceptional chemical and electrochemical stability against lithium metal anodes. However, poor interfacial contact with cathode materials, undesirable lithium plating along grain boundaries, and moisture-induced chemical degradation greatly hinder the practical implementation of LLZO-based SSEs for SSBs. In this review, the recent advances in synthesis methods, modification strategies, corresponding mechanisms, and applications of garnet-based SSEs in SSBs are critically summarized. Furthermore, a comprehensive evaluation of the challenges and development trends of LLZO-based electrolytes in practical applications is presented to accelerate their development for high-performance SSBs.

Thermally Conductive and UV-EMI Shielding Electronic Textiles for Unrestricted and Multifaceted Health Monitoring.

Skin-attachable electronics have garnered considerable research attention in health monitoring and artificial intelligence domains, whereas susceptibility to electromagnetic interference (EMI), heat accumulation issues, and ultraviolet (UV)-induced aging problems pose significant constraints on their potential applications. Here, an ultra-elastic, highly breathable, and thermal-comfortable epidermal sensor with exceptional UV-EMI shielding performance and remarkable thermal conductivity is developed for high-fidelity monitoring of multiple human electrophysiological signals. Via filling the elastomeric microfibers with thermally conductive boron nitride nanoparticles and bridging the insulating fiber interfaces by plating Ag nanoparticles (NPs), an interwoven thermal conducting fiber network (0.72Wm-1K-1) is constructed benefiting from the seamless thermal interfaces, facilitating unimpeded heat dissipation for comfort skin wearing. More excitingly, the elastomeric fiber substrates simultaneously achieve outstanding UV protection (UPF = 143.1) and EMI shielding (SET > 65, X-band) capabilities owing to the high electrical conductivity and surface plasmon resonance of Ag NPs. Furthermore, an electronic textile prepared by printing liquid metal on the UV-EMI shielding and thermally conductive nonwoven textile is finally utilized as an advanced epidermal sensor, which succeeds in monitoring different electrophysiological signals under vigorous electromagnetic interference. This research paves the way for developing protective and environmentally adaptive epidermal electronics for next-generation health regulation.

High green index electromagnetic interference shields with semiconducting Bi2S3 fillers in a PEDOT:PSS matrix.

Conventional metallic electromagnetic interference (EMI) shields, as well as the emerging 2D material-based shields, meet the shielding effectiveness (SE) needs of most applications. However, their shielding performance is dominated by the reflection of incoming radiation due to their high electrical conductivity, which leads to secondary pollution. This problem is getting exacerbated with the proliferation of electronics and communication networks in modern society. Thus, EMI shields that function dominantly by the absorption of incoming radiation are highly desirable. Such shields would be characterized by a green index, which is the ratio of absorbance over reflectance, close to or greater than one. For nonmagnetic materials, the best way to reduce the undesirable large impedance mismatch is to reduce the effective permittivity of the shield material. Here, we present a new EMI shield with a semiconductor Bi2S3 filler in a conducting PEDOT:PSS polymer matrix, instead of the conventional conductive fillers, to reduce the effective permittivity and demonstrate that even a light loading of only 10% Bi2S3 provides high SE of over 40 dB with a green index value of 0.75. Increasing the filler content to 15 wt% increases the green index close to unity while dropping the SE to 30 dB. The shielding mechanism is explained through electromagnetic parameter measurements and supplemented by density functional theory calculations. This work lays the foundation for the advancement of lightweight and ultrathin green EMI shields with minimum secondary pollution.

Damage-Tolerant and Self-Repairing Web-Like Borate Type Binder Enable Stable Operation of Efficient Si-Based Anodes.

Novel binder designs are shown to be fruitful in improving the electrochemical performance of silicon (Si)-based anodes. However, issues with mechanical damage from dramatic volume change and poor lithium-ion (Li+) diffusion kinetics in Si-based materials still need to be addressed. Herein, an aqueous self-repairing borate-type binder (SBG) with a web-like architecture and high ionic conductivity is designed for Si and SiO electrodes. The 3D web-like architecture of the SBG binder enables uniform stress distribution, while its self-repairing ability promotes effective stress dissipation and mechanical damage repair, thereby enhancing the damage tolerance of the electrode. The tetracoordinate boron ions ( ) in the SBG binder boosts the Li transportation kinetics of Si-based electrodes. Based on dynamic covalent and ionic conductive boronic ester bonds, the diverse requirements of the binder, including uniform stress distribution, self-repairing ability, and high ionic conductivity, can be met by simple components. Consequently, the proposed straightforward multifunction design strategy for binders based on dynamic boron chemistry provides valuable insights into fabricating high-performance Si-based anodes.

Physicochemical Properties of Lithium Bis(trifluoromethanesulfonyl)imide Solutions in Sulfolane

Abstract A study is performed of the physicochemical properties (ionic conductivity, viscosity, and density in the 30–50°C range of temperatures) and the electrochemical and thermal stability of lithium bis(trifluoromethanesulfonyl)imide solutions in sulfolane in the 0.001–1.89 M range of concentrations. It is shown that lithium bis(trifluoromethanesulfonyl)imide solutions in sulfolane exhibit high electrochemical stability (5.75 V vs. Li/Li+) and moderate ionic conductivity (2.75 × 10−3 Ω−1 cm−1 at 30°C for a 1 M solution), which are comparable to the respective parameters of sulfolane solutions of lithium hexafluorophosphate. The structure and transport properties of sulfolane solutions of lithium bis(trifluoromethanesulfonyl)imide are determined by their concentrations. In dilute solutions, lithium bis(trifluoromethanesulfonyl)imide is weakly associated. The degree of electrolytic dissociation of LiN(SO2CF3)2 initially falls and then rises upon an increase in its concentration. The electrolytic dissociation of lithium bis(trifluoromethanesulfonyl)imide rises along with its concentration, due to the formation of ion triplets and more complex ion associates. The constant of association and limit equivalent conductivity of LiN(SO2CF3)2 in sulfolane rise along with temperature, due to a drop in the degree of self-association and the degradation of the solvent’s structure. A specific feature of sulfolane solutions of lithium bis(trifluoromethanesulfonyl)imide is their tendency to form stable supercooled solutions.

Preparation and performance enhancement of MXene/Na2HPO4·12H2O@SiO2 phase change microcapsule

Currently, the leakage problem of phase change materials can be solved by the microencapsulation technology. Inorganic hydrated salt materials have the advantages of high latent heat density, high thermal conductivity and low cost. How to construct inorganic hydrated salt microcapsules with excellent heat storage capacity and photothermal conversion performance maintains a challenge. In this work, the MXene/Na2HPO4·12H2O@SiO2 (MXene/MPCMs) composite phase change microcapsules were designed and prepared. The Na2HPO4·12H2O was directly used as phase change material and TEOS was used as raw material to generate SiO2 wall material. The MXene played a key and important role in simultaneously enhancing their photothermal conversion efficiency while maintaining available latent heat. The prepared composite microcapsules (MPCM-1) showed more obvious heat storage and release characteristics, and the latent heat reached 169.62 J/g. Besides, when the hydrated salt was encapsulated in silica shell, the supercooling degree of hydrated salt was reduced from 14.2 °C to 10.1 °C. With the increase of MXene content, the maximum surface temperature of microcapsules significantly increased. Based on the results of surface temperature distribution, the photothermal conversion ability and heat transfer rate of microcapsules were effectively improved, which was mainly attributed to the remarkable light absorption conversion ability of MXene. When the MXene was added, the MXene/MPCMs still showed excellent heat storage properties (~ 156.64 J/g). At the same time, the MXene/MPCMs showed good chemical compatibility, crystallization characteristics and thermal stability. Considering available performance enhancement, the prepared microcapsules show good application prospect in solar energy utilization.

DFT analysis of the electronic, optical, phonon, elastic, and mechanical features of ternary Rb2XS3 (X = Si, Ge, Sn) chalcogenides

Density functional theory (DFT) calculations were executed for the titled features of hitherto unreported Rb2XS3 (X = Si, Ge, Sn) chalcogen compounds. All compounds were found to be in semiconducting character where they demonstrate high-k dielectric properties, high optical conductivity, high refractivity and reasonable absorbance. In addition, obtained phonon dispersion curves of all compounds with positive phonon frequencies stipulate the dynamical stability. Also, computed elastic stiffness constants prove mechanical stability and bilateral agreement between Pugh ratio analyses with Poisson ratio results confirms the ductile mechanical feature of all addressed compounds. Overall, with satisfactory optical, elastic and mechanical aspects, Rb2XS3 (X = Si, Ge, Sn) chalcogenides can be promising materials for recent optoelectronics and microelectronics with diverse applications.

Preparation of MWCNT/CoMn2O4 nanocomposite for effectual degradation of picric acid via peroxymonosulfate activation

In recent years, using nanomaterials based on multi-wall carbon nanotubes (MWCNT) through the activation of peroxymonosulfate (PMS) has attracted more attention to the degradation of organic pollutants. This research presented a new route for the synthesis of MWCNT/CoMn2O4 nanocomposite for the degradation of picric acid using advanced oxidation processes (AOPs). Firstly, CoMn2O4 nanoparticles were prepared and then loaded on MWCNT using ultrasonic waves. The results of various analyzes confirmed the successful loading of nanoparticles on carbon nanotubes. As the degradation process proceeds through oxidation processes, the high electronic conductivity of MWCNT and the active sites of Mn and Co in the nanocomposite play an essential role in activating PMS to generate reactive oxygen species (ROS). An investigation of the reaction mechanism in different conditions showed that the highest speed of picric acid decomposition in the presence of nanocomposite (98%) was in 47 min. However, the scavenger test showed that HO· and SO4·− radicals are more important in the degradation process. Meanwhile, the results showed that removing picric acid using MWCNT/CoMn2O4 was more effective than CoMn2O4 alone and confirmed the interaction effect of MWCNT nanotubes with AB2O4 nanocatalyst.

Self‐Extinguishing and Low‐Cost Quasi‐Solid Polymer Electrolyte for Room Temperature Lithium Metal Batteries

Most modification strategies of polyethylene oxide (PEO)‐based solid polymer electrolyte focus on improving the room temperature ionic conductivity, while disregarding its inherent flammability that poses substantial safety hazard. Herein, a self‐extinguishing quasi‐solid‐state polymer electrolyte (PTTF‐SPE), which combines excellent room temperature electrochemical properties and high safety, has been developed by introducing triethyl phosphate (TEP) as a low‐cost and highly effective flame retardant. The cross‐linking structure derived from ‐CH2‐CH2‐O‐ segments of tetramethylene glycol dimethyl ether (TEGDME) and PEO makes a contribution to a high amorphous state of polymer. A robust solid electrolyte interphase (SEI) formed by preferential decomposition of fluoroethylene carbonate (FEC) that acts as a film‐forming additive, which can prevent TEP from degradation at lithium metal anode. The optimized PTTF‐SPE exhibits high ionic conductivity (0.54×10‐3 S/cm) and lithium transference number (0.71) at room temperature. The LiFePO4||Li battery demonstrates excellent cycle life over 500 cycles at 0.5 C with a high average discharge capacity of 131 mAh/g. A symmetric Li||Li battery that operating for 850 hours indicates a good compatibility of PTTF‐SPE towards lithium metal. This work provides a new idea for developing high‐energy‐density and high‐safety lithium‐metal batteries (LMBs) for room temperature.

Urchin-Like Mesoporous TiN Hollow Sphere Enabling Promoted Electrochemical Kinetics of Bromine-Based Flow Batteries.

Bromine-based flow batteries (BFB) have always suffered from poor kinetics due to the sluggish Br3 -/Br- redox, hindering their practical applications. Developing cathode materials with high catalytic activity is critical to address this challenge. Herein, the in-depth investigation for the free energy of the bromine redox electrode is conducted initially through DFT calculations, establishing the posterior desorption during oxidation as the rate-determining step. An urchin-like titanium nitride hollow sphere (TNHS) composite is designed and synthesized as the catalyst for bromine redox. The large difference in Br- and Br3 - adsorption capability of TNHS promotes rapid desorption of generated Br3 - during the oxidation process, liberating active sites timely to enable smooth ongoing reactions. Besides, the urchin-like microporous/mesoporous structure of TNHS provides abundant active surface for bromine redox reactions, and ample cavities for the bromine accommodation. The inherently high conductivity of TNHS enables facile electron transfer through multiple channels. Consequently, zinc-bromide flow batteries with TNHS catalyst exhibit significantly enhanced kinetics, stably operating at 80mAcm-2 with 82.78% energy efficiency. Overall, this study offers a solving strategy and catalyst design approach to the sluggish kinetics that has plagued bromine-based flow batteries.

A Self‐Healing Solid‐State Ion‐Conductive Elastomer with High Mechanical Robustness and High Conductivity for Soft Ionotronics

AbstractFlexible and stretchable ion‐conductive elastomers have shown promising applications in wearable flexible sensor devices, biopotential detection, electroluminescent devices, and other areas. However, the currently employed gel‐based ion‐conductive materials encounter issues such as solvent volatilization or leakage. Herein, there is an urgent requirement to develop a solid‐state ionic conductor material that is both safe and reliable, free from issues of liquid leakage. Here, the study reports a solid‐state ion‐conductive elastomer with excellent mechanical properties and high ionic conductivity based on a synergistic strategy of multiple interaction forces. The solid‐state ion−conductive elastomer exhibits high ionic conductivity (1.42 × 10−4 S cm−1 at 25 °C), superior stretchability (≈1550% elongation) and strength (1.48 MPa). Moreover, the solid‐state ion‐conductive elastomer exhibits high resilience and possesses excellent self‐healing ability. The wearable sensor, prepared based on the solid‐state ion‐conductive elastomer with excellent comprehensive performance, not only demonstrates high strain sensitivity but also captures high‐quality epidermal biopotential signals from the human body in biopotential detection. Additionally, the solid‐state ion‐conductive elastomer can serve as an electrode in ionic electroluminescent devices for human wearable applications. It is believed that the solid‐state ion‐conductive elastomer can provide novel opportunities for the advancement of wearable devices and soft ionotronics.

Amorphous MoS2/MoO3 nanosheets as high‐efficient polysulfide barrier in Li‐S batteries

Lithium‐sulfur batteries (LSBs) are seriously impeded by poor reaction kinetics and the polysulfides shuttling, leading to low utilization of sulfur and poor cycling performance. Herein, amorphous MoS2/MoO3 nanosheets are prepared by a one‐step formamide (FA)‐assisted strategy. Due to the merits of high adsorption capability and good catalytic activity of MoS2, relatively high electronic conductivity and strong polarity of MoO3, and abundant active sites of amorphous nanosheet structure, the LSBs based on amorphous MoS2/MoO3‐2 nanosheets coated separator exhibit an outstanding specific capacity (1420.2 mA h g‐1 at 0.1 C), excellent rate capacity (505.4 mA h g‐1 at 5 C), and long cycle life (a negligible decay rate of 0.063 % per cycle at 0.5 C). This work provides an idea for designing efficient amorphous catalytic materials in LSBs.

Reactive Magnetron Sputtering for Y-Doped Barium Zirconate Electrolyte Deposition in a Complete Protonic Ceramic Fuel Cell

Yttrium-doped barium zirconate is a commonly used electrolyte material for Protonic Ceramic Fuel Cells (PCFC) due to its high protonic conductivity and high chemical stability. However, it is also known for its poor sinterability and poor grain boundary conductivity. In this work, in response to these issues, reactive magnetron sputtering was strategically chosen as the electrolyte deposition technique. This method allows the creation of a 4 µm tick electrolyte with a dense columnar microstructure. Notably, this technique is not widely utilized in PCFC fabrication. In this study, a complete cell is elaborated without exceeding a sintering temperature of 1350 °C. Tape casting is used for the anode, and spray coating is used for the cathode. The material of interest is yttrium-doped barium zirconate with the formula BaZr0.8Y0.2O3−δ (BZY). The anode consists of a NiO-BZY cermet, while the cathode is composed of BZY and Ba0.5Sr0.5Co0.8Fe0.2O3−δ (BSFC) in a 50:50 weight ratio. The electrochemical impedance spectroscopy analysis reveals a global polarization resistance of 0.3 Ω cm2, indicating highly efficient interfaces between electrolytes and electrodes.

Z-Scheme heterojunction Cu2(OH)3F/Bi2WO6 with improved photocatalytic activity for uranium removal from wastewater under air atmosphere

The proper treatment of uranium-contaminated nuclear wastewater is important for uranium resource recovery and environmental protection. Photocatalytic strategies have emerged as promising approaches for improving uranium removal efficiency. In this study, a Z-scheme heterojunction Cu2(OH)3F/Bi2WO6 (CFO/BWO) was synthesized by directly depositing CFO onto a BWO semiconductor for highly efficient photocatalytic removal of uranium from wastewater. The CFO semiconductor contains abundant O–H bonds and a high conduction band position, which can couple with BWO to form a heterojunction via interactions between the O and W atoms. Owing to the high electronegativity of CFO, electrons easily transfer from BWO to CFO, resulting in enhanced electron-hole separation and promoted electron transmission. Importantly, introducing CFO narrowed the bandgap of CFO/BWO compared to that of BWO, providing an appropriate band position, which is more conducive to the photocatalytic immobilization of uranium. Moreover, the mechanism of CFO/BWO heterojunction for photocatalytic immobilization of uranium revealed the formation of a stable crystalline phase of (UO2)O2·2H2O during the photocatalytic process. As a result, CFO/BWO could remove 91 % of uranium from simulated wastewater under an air atmosphere. The findings of this study provide a promising strategy by regulating the band position of heterojunctions for photocatalytic immobilization of uranium.

A scalable Li-Al-Cl stratified structure for stable all-solid-state lithium metal batteries.

Sulfides are promising electrolyte materials for all-solid-state Li metal batteries due to their high ionic conductivity and machinability. However, compatibility issues at the negative electrode/sulfide electrolyte interface hinder their practical implementation. Despite previous studies have proposed considerable strategies to improve the negative electrode/sulfide electrolyte interfacial stability, industrial-scale engineering solutions remain elusive. Here, we introduce a scalable Li-Al-Cl stratified structure, formed through the strain-activated separating behavior of thermodynamically unfavorable Li/Li9Al4 and Li/LiCl interfaces, to stabilize the negative electrode/sulfide electrolyte interface. In the Li-Al-Cl stratified structure, Li9Al4 and LiCl are enriched at the surface to serve as a robust solid electrolyte interphase and are diluted in bulk by Li metal to construct a skeleton. Enabled by its unique structural characteristic, the Li-Al-Cl stratified structure significantly enhances the stability of negative electrode/sulfide electrolyte interface. This work reports a strain-activated phase separation phenomenon and proposes a practical pathway for negative electrode/sulfide electrolyte interface engineering.

Nanocrystalline Diamond Lateral Overgrowth for High Thermal Conductivity Contact to Unseeded Diamond Surface

We demonstrate unseeded lateral overgrowth of nanocrystalline diamond as a way of increasing the thermal conductivity of thin layers of diamond. The technique can be used as a way of growing diamond on top of semiconductors, creating a thin layer of high thermal conductivity diamond in direct contact with semiconductors and allowing for the encasement of GaN in high thermal conductivity diamond.