High Thermal Resistance Research Articles

Performance evaluation of controlled low-strength blended cement concrete modified with recycled waste materials

Purpose This work aims to investigate the feasibility of recycling waste plastic (polyethylene terephthalate) as a coarse aggregate for producing blended cement concrete modified with fly ash and pond ash. Design/methodology/approach The low, medium and high controlled strength blended cement concrete modified with varied proportions of fly and pond ashes were produced. Manufactured sand and recycled plastic coarse aggregate (RPCA) replaced normal fine and coarse aggregates. Concrete samples were tested for workability, mechanical and durability characteristics. Microstructural analysis was performed on cement concrete blended with fly and pond ashes and compared to conventional concrete samples. Findings All concrete mixes showed better flowability with values greater than 200 mm. Besides, the maximum flow time was approximately 8 s. The wet density of blended cement concrete-RPCA-based concretes was approximately 30% lower than that of conventional concrete. The compressive strengths of the controlled strength mix at 7 and 28 days were within the specified ranges. While the conventional concrete had slightly higher permeability, the blended cement concrete-RPCA-based concretes had better thermal resistivity and lower thermal conductivity. The scanning electron microscopy analysis revealed the densification of the microstructure due to the filler effects of fly and pond ashes. Originality/value This study establishes the prospects of substituting RPCA with normal coarse aggregate in the production of controlled low-strength blended cement concrete, offering benefits of structural fill concrete, lower permeability and thermal conductivity, higher thermal resistivity and reduced density and shrinkage.

Design of a Bubbling Fluidized Bed Reactor for Bio-oil Production from Sawdust

Due to the ever increase in energy demand, it becomes imperative to design appropriate reactor for the conversion of available raw materials to energy source such as bio oil. A fluidized bed reactor is one the most promising reactor for the conversion of biomass to bio-oil via pyrolysis. This work take into consideration the design of fluidized bed reactor and its subsidiaries (cyclone, filter, condenser and feed hopper) to be used for bio-oil production using sawdust as the feedstock. The operating conditions were temperature between 400-6000C, pressure 9.9atm and flow rate 1.86m/s. From the design calculations, it was found that the volume of the reactor, area, height, diameter and minimum fluidized velocity were 15.0796mm3, 5026mm2, 300mm, 80mm and 1.86m/s respectively. The material for construction for the reactor is stainless steel because of its high thermal conductivity and resistance to corrosion.

Temperature‐dependent heat transfer deterioration in ordered graphene/ceramic composites

AbstractBoosting heat transfer of ultrahigh temperature ceramics (UHTCs) with dimensional‐crossover graphene has become an increasing challenge for improving the thermal protective performance of new‐generation spacecraft. Yet its characteristics of anisotropic and high interfacial thermal resistance inevitably cause heat transfer deterioration at high temperatures. Here we develop a few ZrB2/graphene/ZrB2 interface‐dominated diffuse models that are driven by bonding configurations and thermal converger. It has been found that forming stronger bonding configurations by Zr‐C interfacial bonding and designing a preferred thermal converger by ordered graphene are both unarguable ways of suppressing high‐temperature heat transfer deterioration. Each Zr‐C interfacial bonding serves as an independent sluice gate to accelerate heat flow. More high‐frequency phonons are excited at high temperature, which augments the interfacial thermal conductance from 38.5 to 335.4 MW·m−2·K−1 at 700 K. Impressively, a concept of thermal converger inspires us to adopt ordered graphene for changing the diverging behavior in isotropic ZrB2 composites. Its convergent process combines with anisotropic characteristics to transform the isotropic heat flow into the highly ordered graphene. Their thermal conductance can be regulated from minimum (2.5) to maximum (80.8 W·m−1·K−1) by rotating the ordered graphene from 90° to 7.5°. This work paves an optimal way for manipulating the heat transfer of UHTCs.

Toughening Healable Supramolecular Double Polymer Networks Based on Hydrogen Bonding and Metal Coordination.

Double polymer networks (DNs) consist of two interpenetrating polymer networks and can offer properties that are not merely a sum of the parts. Here, we report an elastic DN made from two supramolecular polymers (SMPs) that consist of the same poly(n-butyl acrylate) (BA) backbone. The two polymers feature different non-covalent binding motifs, which form dynamic, reversible cross-links. The polymers were prepared by reversible addition-fragmentation chain-transfer polymerization of n-butyl acrylate and either the self-complementary hydrogen-bonding motif 2-ureido-4[1H]pyrimidinone, or the 2,6-bis(1'-methylbenzimidazolyl)pyridine ligand, which forms complexes with metal ions. The supramolecular DN made by these components combines features of the single networks, including high thermal stability and resistance to creep. The DN further exhibits excellent healability and displays a higher extensibility and a higher toughness than its constituents. The mechanical characteristics of the DN can be further enhanced by selectively pre-stretching one of the networks, which is readily possible due to the reversible formation of the supramolecular cross-links and their orthogonal stimuli-responsiveness.

The Cr/Cr2N multilayer coating with high load-bearing capacity and thermal shock resistance

By utilizing the multi-arc ion plating (MAIP) technique, multilayer coatings with varying Cr/Cr2N ratios and uniform thicknesses were deposited onto a nitrided Cr–Ni–Mo–V steel substrate. The evolution of microstructure and mechanical properties was characterized using scanning electron microscopy, X-ray diffraction, and micro-Vickers hardness testing. The load-bearing capacity of the multilayer coatings with varying modulation ratios was comprehensively evaluated through Vickers indentation tests with a 10-kgf load, Rockwell hardness testing with a 150-kgf load, and scratch tests with loads of 60 and 100 N. The coating with a Cr/Cr2N layer modulation ratio of 0.2/0.4 μm exhibited a hardness of 1385 HV and an adhesion strength of 91 N. Under a 10 kgf load, this coating also demonstrated excellent fracture toughness, and did not exhibit any radial cracks in the Vickers indentation. Subsequently, a thermal shock test, involving quenching from 900°C water to 25°C, was conducted on the coating with the best comprehensive performance. The multilayer coating with high load-bearing capacity could withstand 52 thermal shock cycles before delamination occurred. Failure analysis further confirmed that the multilayer coating with enhanced load-bearing capacity effectively resisted thermal shock.

Improving thermal conductivity of phthalonitrile composite through constructing three-dimensional graphene networks and interfacial engineering

Achieving high thermal conductivity for polymer composite with low filler loading is still a challenge. Here, phthalonitrile (APN)/few-layer graphene (FLG) composite with high thermal conductivity was successfully prepared by constructing three dimensional (3D) thermally conductive pathways. Such 3D structure was formed by hot compressing APN@FLG core-shell structures. The results showed that the thermal conductivity of APN@FLG composites with only 30 wt% of FLG was up to 11.4Wm−1K−1, which was 57 times to that of the pristine resin (0.2 Wm−1K−1). Such high thermal conductivity was attributed to the 3D connected thermally conductive networks. Furthermore, benefited from the high thermal stability of APN matrix, the as-prepared composite also showed high T5 (temperature of mass losing 5 %) of higher than 500 °C. The composite with both high thermal conductivity and heat resistance are expected to be an idea candidate for high temperature thermal management applications.

Radio-transparent celsian ceramics modified with glass in a pseudoternary system BaO–Al2O3–SiO2: synthesis, microstructure, thermal and physical properties

The article presents the results of the study of radio-transparent celsian ceramics, in which part of the components were introduced using eutectic glass of the pseudoternary BaO–Al2O3–SiO2 system. The bonding of the components of the experimental glass into the celsian phase was realized according to the principle of reactive structure formation by adding the missing components (crystalline fillers). In this case, the obtained dense sintered water-resistant ceramic, the only crystalline phase in the composition of which is the monoclinic form of celsian, which forms a microhomogeneous structural matrix of the material. Celsian is represented by distinct prismatic crystals of tetragonal and hexagonal shape. The size of celsian crystals increases from 3–5 m to 7–10 m with increasing the content of eutectic glass. The developed celsian ceramic has a set of enhanced physical and thermal properties: zero water absorption and open porosity, mechanical compressive strength (up to 157 MPa), refractory index is 1540–15800C. Celsian ceramic is characterized by a coefficient of linear thermal expansion of 3410–7 0C–1, which provides a sufficiently high thermal shock resistance of 7000C. In terms of the level of relative dielectric permittivity (5.5) and dielectric losses (0.0005) at a frequency of 1010 Hz, the developed ceramic meets the requirements for ultra-high-frequency radio-transparent materials for aviation and rocket technology, which operate under conditions of high-speed high-temperature heating.

Fabrication of copper coated aminated graphene oxide based textiles for electromagnetic interference shielding applications

The issue of electromagnetic radiation pollution and interference has been triggered due to rapid progress in electronic and telecommunication technologies. Serious health issues such as cancer, headaches, and improper development of the brain take place due to long-term exposure to dangerous radiation. Therefore, materials are required to provide efficient protection against electromagnetic interference (EMI). This study aimed to protect humans from dangerous radiations of different frequency by developing EMI shielding textiles. For this, a bilayer textile structure was fabricated by the electroless plating of copper on aminated GO cotton fabric. GO was applied on cotton fabric by simple dip and dry method and then amine groups were generated by solvothermal reaction. After that, copper electroless plating was done on aminated GO fabric. According to the results, remarkable EMI SE in different frequency bands was observed in developed fabrics and the maximum EMI SE was about 34 dB at 13.6 GHz. In all the frequency bands ranging between (100 MHz and 13.6 GHz), more than 99.9 % of EMI shielding observed in the developed fabric. Moreover, the developed fabric exhibited high thermal stability and surface resistance of about ∼0.18 Ω/cm. The results of this study clearly showed that the efficacy of EMI shielding developed fabric is a remarkable strategy for controlling electromagnetic radiation pollution exposing humans.

Heat transfer of mid-deep ground source heat pump for crude oil gathering and transportation

Wax precipitation in crude oil gathering and transportation (COG&T) causes substantial decrease in oil flowability and thus blockages of pipelines, presenting high safety risks and dramatic economic loss. Conventional oil/gas blending and low-temperature transport are inefficient and energy-intensive. Geothermal energy released from abandoned oil wells may be used as renewable heat source, but remains unexplored. This study focused on feasibility of utilizing geothermal energy from abandoned oil wells by mid-deep ground source heat pump (MD-GSHP), so as to alleviate wax precipitation for short-distance COG&T. Numerical models of ground heat exchanger (GHE) were established by using finite difference method (FDM) based on validation of engineered examples. The results demonstrated that, to enhance geothermal extraction, it was essential to increase fluid flow rate, lower inlet temperature, use materials with high thermal resistance, and optimize the pipe dimensions. Additionally, the impacts of operational parameters of GHE and COG&T subsystems on MD-GSHP system performances were also analyzed. Increasing inlet temperature by 8 °C resulted in 39.5 % reduction in system load and 89.4 % increase in coefficient of performance (COP). This study provides a proof-in-concept demonstration for extracting geothermal energy from abandoned wells by MD-GSHP to mitigate wax precipitation in COG&T project.

Low Thermal Resistance of Diamond‐AlGaN Interfaces Achieved Using Carbide Interlayers

AbstractThis study investigates thermal transport across nanocrystalline diamond/AlGaN (aluminum gallium nitride) interfaces, crucial for enhancing thermal management in AlGaN‐based electronic devices. Chemical vapor deposition growth of diamond directly on AlGaN resulted in a disordered interface with a high thermal boundary resistance (TBR) of 20.6 m2‐KGW−1. Sputtered carbide interlayers of boron carbide (B4C), silicon carbide (SiC), and a mixture of boron carbide and silicon carbide (B4C/SiC) are employed to reduce thermal boundary resistance in diamond/AlGaN interfaces. The carbide interlayers resulted in record‐low thermal boundary resistance values of 3.4 and 3.7 m2‐KGW−1 for Al0.65Ga0.35N samples with B4C and SiC interlayers, respectively. STEM imaging of the interface reveals interlayer thicknesses between 1.7 and 2.5 nm, with an amorphous structure. Additionally, Fast‐Fourier Transform (FFT) characterization of sections of the STEM images displayed sharp crystalline fringes in the AlGaN layer, confirming it is properly protected from damage from hydrogen plasma during the diamond growth. In order to accurately measure the thermal boundary resistance we develop a hybrid technique, combining time‐domain thermoreflectance and steady‐state thermoreflectance fitting, offering superior sensitivity to buried thermal resistances. The findings underscore the efficacy of interlayer engineering in enhancing thermal transport and demonstrate the importance of innovative measurement techniques in accurately characterizing complex thermal interfaces. This study provides a foundation for future research in improving thermal properties of semiconductor devices through interface engineering and advanced measurement methodologies.

Metal‐Free, Light‐Catalyzed ATRP For the Synthesis of Functional PVDF‐Based Block Copolymers and Their Characterization

AbstractThe synthesis and characterization of poly(vinylidene fluoride) (PVDF)‐based block copolymers using a metal‐free light‐catalyzed atom transfer radical polymerization (ATRP) approach are described. A PVDF macroinitiator with C─Br bonds at both ends of the chain is synthesized, and an organic photoredox catalyst (OPRC) is used to control the process. The metal‐free process expands the possibilities for the synthesis and application of PVDF‐based block copolymers, as it allows the use of monomers that is previously incompatible with classical ATRP due to their interaction with metal catalysts. The synthesized block copolymers are characterized structurally and thermally as powder materials and in thin films. Fourier‐transform infrared spectroscopy (FT‐IR) analysis revealed that the crystalline phase of PVDF changes when thin films are formed. Specifically, the disappearance of the FT‐IR peaks related to the gamma phase and the presence of characteristic peaks related to the alpha and beta phases indicate that film formation rearranged the PVDF chains, leading to changes in their crystalline phases. These PVDF‐based block copolymers have unique properties, including high thermal stability, chemical resistance, and piezoelectricity, making them potential candidates for use in various fields, such as biomedical engineering, energy storage, and electronic devices.

Matched Electron-Transport Materials Enabling Efficient and Stable Perovskite Quantum-Dot-Based Light-Emitting Diodes.

Light-emitting diodes (LEDs) based on perovskite quantum dots (QDs), abbreviated as P-QLEDs have been regarded as significantly crucial emitters for lighting and displays. Efficient and stable P-QLEDs still lack ideal electron transport materials (ETM), which could efficiently block hole, transport electron, reduce interface non-radiative recombination and possess high thermal stability. Here, we report 2,4,6-Tris(3'-(pyridine-3-yl) biphenyl-3-yl)-1,3,5-triazine (TmPPPyTz, 3P) with strong electron-withdrawing moieties of pyridine and triazine to modulate the performance of P-QLEDs. Compared with commonly used 1,3,5-Tris(1-phenyl-1H-benzimidazol-2-yl)benzene (TPBi), the pyridine in 3P have a strong interaction with perovskites, which can effectively suppress the interface non-radiative recombination caused by the Pb2+ defects on the surface of QDs. In addition, 3P have deep highest occupied molecular orbital (HOMO) (enhancing hole-blocking properties), matched lowest unoccupied molecular orbital (LUMO) and excellent electron mobility (enhancing electron transport properties), realizing the carrier balance and maximizing the exciton recombination. Furthermore, high thermal resistance of 3P obviously improves the stability of QDs under variable temperature, continuous UV illumination, and electric field excitation. Resultantly, the P-QLEDs using the 3P as ETM achieved an outstanding performance with a champion EQE of 30.2 % and an operational lifetime T50 of 3220 hours at an initial luminance of 100 cd m-2, which is 151 % and about 11-fold improvement compared to control devices (EQE=20 %, T50=297 hours), respectively. These results provide a new concept for constructing the efficient and stable P-QLEDs from the perspective of selective ETM.

Study on the folding damage mechanism of SiC fiber braided fabric based on synchrotron radiation CT and finite-element analysis

Silicon carbide (SiC) fiber exhibits high strength, thermal resistance, and chemical stability, but its insufficient flexural strength renders it unsuitable for use in flexible structural materials. In this study, the microstructure evolution and damage mechanisms of SiC fiber braided fabric were investigated at different braiding angles and folding stages using synchrotron micro computed tomography (µ-CT) and finite-element analysis. Results from synchrotron radiation CT scans indicate that, with an increase in the number of folding cycles, both fiber surface fractures and slippage gradually increased, leading to a looser internal structure and diminished fiber continuity. The SiC fiber braided fabric at 37.8° was predominantly influenced by the folding behavior, exhibiting a higher frequency of fiber breakages. Conversely, the 43.1° SiC fiber braided fabric was primarily affected by inter-bundle abrasion, resulting in looser fiber bundles and increased slippage. In the case of the 41.2° SiC fiber braided fabric, under the combined effects of friction and folding, the highest occurrences of fiber slippage and breakages were observed. Finite-element simulation results reveal that the stress at the folding site of the 40° braided fabric was higher than those of the 45° and 50° braided fabrics, confirming the experimental conclusion that the folding resistance of SiC fiber fabrics is poorest at a braiding angle of around 41° to 42°. This research is of significant importance for a deeper understanding of the folding performance and damage behavior of SiC fiber braided fabric, providing valuable insights for further optimizing material design and applications.

Enhanced thermal stability and corrosion resistance of novel high-entropy spinels in cryolite-alumina molten salt applications

The development of spinel oxide materials with high thermal stability and corrosion resistance is essential for thermochemical reactions, particularly in aluminum electrolysis. This study presents the structural design of a family of high-entropy spinels (HESs) with a stable cubic spinel structure (<i>Fd3‾m</i>), specifically formulated as (Cr5/12 Mn5/12 Fe5/12 Co3/8 Y3/8)3O4, (Y = Ni, Cu, or Zn). Our results demonstrate that these high-entropy spinels significantly outperform conventional NiFe₂O₄, exhibiting superior corrosion resistance and thermal properties. Specifically, we observe lower high-temperature weight loss (0.24 %–0.74 % at 1000 °C), reduced thermal conductivity (1.810–2.258 W m−1 K−1 at room temperature), and lower thermal expansion coefficients (8.2 - 10.7 × 10−6 K−1 from 400 °C to 800 °C), while maintaining comparable specific heat capacities (0.51–0.55 J g−1 K−1). Corrosion testing at 800 °C for 20 h in a KF3-AlF3-Al2O3 molten salt environment shows a corrosion layer thickness of less than 150 μm, with minimal corrosion product formation. These findings not only advance our understanding of material properties under extreme conditions but also pave the way for the development of next-generation materials for thermochemical applications, specifically aimed at improving the efficiency of aluminum electrolysis.

Preparation and thermal conductivity properties of CF/SR composites with high orientation and low interfacial thermal resistance based on the synergistic effect of magnetic field, torsional vibration and Diels-Alder reaction

Preparation and thermal conductivity properties of CF/SR composites with high orientation and low interfacial thermal resistance based on the synergistic effect of magnetic field, torsional vibration and Diels-Alder reaction

Lithium Solid Electrolyte-Gated Oxide Transistors-Based Schmitt Trigger With High Thermal Resistance

Lithium Solid Electrolyte-Gated Oxide Transistors-Based Schmitt Trigger With High Thermal Resistance

The Influence of Ag Addition and Different SiO2 Precursors on the Structure of Silica Thin Films Synthesized by the Sol-Gel Method.

In this work, the structure of silica thin films synthesized with three different SiO2 precursors and obtained by the sol-gel method and dip coating technique was studied. Additionally, the influence of Ag addition on the obtained silica sols and then gel structure was investigated. Silica coatings show antireflective properties and high thermal resistance, as well as hydrophobic or hydrophilic properties. Three different silica precursors, TEOS (tetraethylorthosilicate), DDS (dimethyldietoxysilane) and AerosilTM, were selected for the synthesis. DDS added to silica sol act as a pore size modifier, while Ag atoms are known for their antibacterial activity. Coatings were deposited on two different substrates: steel and titanium, dried and annealed at 500 °C in air (steel substrate) and in argon (titanium substrate). For all synthesized films, IR (infrared) spectroscopic studies were performed together with GID and XRD (Grazing Incidence Diffraction, X-ray Diffraction) measurements. The topography and morphology of the surface were traced by SEM and AFM microscopic methods, providing information on the samples' roughness, particle sizes and thickness of the particular layers. The wetting angle values were also measured. GID and XRD measurements pointed to the distinct contribution of an amorphous phase in the samples, allowing us to recognize the crystalline phases and calculate the silver crystallite sizes. The FTIR spectra gave information on the first coordination sphere of the studied samples.

Consideration of molecular weight-dependent high thermal resistance of end-capped-oligoimide based thermoset resins

Interest in thermosetting resins for polymer applications in extreme environments, such as aerospace, is increasing. The construction of oligoimide-based crosslinking systems has been the focus of considerable research over the past 30 years, but the analysis of chemical structure and molecular weight dependence has not been systematically performed. In this study, we established both theoretical and experimental frameworks by performing simulations based on a deep understanding of the crosslinking structure and conducted a systematic investigation of the properties of bulk specimens by synthesizing and preparing samples with various molecular weights. Theoretical investigations suggested clear differences and tendencies depending on molecular weight and crosslinking reaction pathways. Furthermore, experimental results showed excellent agreement with the simulations and clearly revealed the correlation between the molecular weights of pristine resin and thermal properties, such as glass transition and decomposition. In addition, we successfully obtained a thermosetting resin with superior thermal properties under optimized conditions, including a glass transition temperature exceeding 350 °C and a decomposition temperature exceeding 570 °C.

Realization of Friction Stir Welding of Aluminum Alloy AA5754 Using a Ceramic Tool

When engaging in the friction stir welding of aluminum/aluminum joints, the conventional use of tools made of hard metal and steel involves a complex and costly production process. These tools experience wear over welding distances and require frequent replacement to ensure the consistency of the welded seams. The exploration of silicon nitrite as a tool material emerges as a promising alternative in this scenario. The heightened hardness of non-oxide ceramics anticipates a diminished wear rate compared to traditional welding materials, translating into an extended operational lifespan. Nevertheless, the adoption of ceramics introduces challenges initially perceived as detrimental to friction stir welding. The inherent brittleness of silicon nitrite makes it susceptible to breakage under specific loads, and thermal stresses within the component can lead to failure. To mitigate these vulnerabilities, a ceramic material with high thermal shock resistance and a low proportion of sintering additives was used. Employing these accurately designed tools friction stir welding (FSW) was performed on sheets of AA5754, followed by a comprehensive examination of their microstructural and mechanical properties. It was demonstrated that a joint efficiency of 88% can be achieved, and that an increase in hardness within the stir zone occurred as a consequence of grain refinement. Furthermore, the Portevin–Le Chatelier effect, which is characteristic of this alloy, was influenced by the FSW process.

New strategy for fusion infiltration processed Cu/MoCu/Cu composites

Existing thermal management materials suffer from high thermal resistance, low strength and many interfacial defects. To solve these problems, in this study, Cu/Mo70Cu30/Cu (or CPC) composite was prepared by using fusion infiltration technology with Cu wrapped Mo (Cu@Mo) composite powder as the raw material, and CPC samples with a thickness of 1.8 mm and three layer thickness ratio of 1:4:1 were further processed using a jacket rolling process. Results showed that using the Cu@Mo composite powders and following melting and infiltration processes not only changed the interfacial homogeneous structures of composites from mechanical bonding to metallurgical bonding, but also created good thermal conductivity channels of Cu in the MoCu core structure. The large rolling rate of plastic deformation created a 0.7 μm wide transition zone at the Cu/MoCu interface, resulting in efficient heat and stress transfer between two phases of molybdenum and copper. The composites showed a high densification rate larger than 98 %, a thermal conductivity of 270.8 W/(m·K), a coefficient of thermal expansion of 7.96 × 10−6/K at 30 °C, and a tensile strength of up to 542.5 MPa.