The use of surfactants as additives to enhance the performance of steam-assisted gravity drainage (SAGD) has been a promising concept for decades. While previous studies largely focused on homogeneous reservoirs, this study has investigated the impact of surfactants on steam chamber expansion, oil production, and recovery in SAGD applied to reservoirs with separated barrier layers of varying permeability, thickness, and configurations. A comparative analysis of SAGD and surfactant-aided SAGD (SA-SAGD) was conducted through experimental and numerical simulations using a 3D model based on the Long Lake Reservoir in Canada. The results showed that surfactant co-injection mitigated the negative impact of low-permeability layers on steam chamber growth, production rates, and oil recovery. Unlike in conventional SAGD, the steam chamber was able to penetrate through barrier layers thicker than 4 cm (equivalent to 4 m in the field) and with a permeability of 150 mD resulting in more than 50% higher oil recovery and a near two-fold increase in recovery rates when surfactant was used. Oil production rates were also 1.5 times higher than those achieved with SAGD alone. This study provides new insights into overcoming the limitations posed by barrier layers, offering potential improvements for SAGD operations in complex reservoir conditions.
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