High Wear Research Articles

Achieving in-situ Fe-based spherical particles for magnetic abrasive finishing process of Zirconium tube via gas nitriding method

The magnetic abrasive powders have great influence on the magnetic abrasive finishing accuracy and efficiency. A new kind of Fe-based spherical magnetic abrasive particles with Fe2N precipitates and Fe4N matrix was successfully synthesized by gas nitriding. The results show that the prepared Fe-based magnetic abrasive particles can reduce the roughness of the Zirconium tube from 0.325 to 0.154 μm by four MAF passes. The high hardness and wear resistance of the Fe-based magnetic abrasive particles are assessed based on the Vickers hardness and nanoindentation results. This study can provide theoretical and experimental support for fabricating high-performance magnetic abrasive particles.

Bionic layered hydrogel with high strength for excellent lubrication and load capacity

AbstractTraditional hydrogels with soft and wet features often show poor mechanical properties due to their single cross‐linked network and amorphous structure. Hence, there are still great challenges in the preparation of strong and elastic hydrogels with superior lubrication performance for broader applications. Inspired by the biphasic structure of natural cartilage, the tough layered P(AM‐AA)‐Fe3+ (poly(acrylamide‐co‐acrylic acid)‐Fe3+) hydrogels are prepared via a sodium citrate treatment‐induced surface dissociation approach. The top lubricating layer with porous structure and high water content can achieve ultra‐low friction (friction coefficient [COF] ~ 0.010 at 5 N load), whereas the bottom stiff layer with compact structure demonstrates excellent load‐bearing capacity. The layered structure could provide hydrogels with excellent physical functions such as high strength (~7.1 MPa), superior lubrication (COF ~ 0.018, 10 N), and wear resistance (COF < 0.05, 5 N, 18,000 cycles), thereby expanding the application of hydrogel in the field of bioinspired lubrication materials.

Surface Growth of Boronize Coatings Studied with Mathematical Models of Diffusion

The following investigation focused on examining the kinetics of Fe2B coating formation on the surface of ASTM A681 steel during the powder-pack boronizing process. The study measured Fe2B coating thicknesses at various temperatures and exposure times to confirm the diffusion-controlled growth mechanism during boronizing. Five distinct mathematical models were devised to determine the boron diffusion coefficients in Fe2B coatings. Understanding the growth kinetics of boronize coatings is imperative as it facilitates the optimization and automation of industrial processes. This ensures the efficient and consistent production of boronize coatings on cutting tools, such as drills and milling cutters, due to their high hardness and wear resistance. The value of the activation energy estimated with five mathematical diffusion models for the Fe2B coating was 209.8 kJ∙mol−1. The X-ray diffraction technique was used to identify the presence of the iron boronize phase. Tribological studies were also performed to evaluate the coefficient of friction (COF) of the boronized (0.256) and untreated (0.781) samples, having a 300% positive effect of the boronize coating on wear resistance. Finally, the models were empirically validated for two supplementary treatment conditions for 1223 K for 3 h and 1273 K for 1.5 h, where the percentage error for both conditions was estimated to be approximately 2.5%.

Особенности строительного контроля компонентов и конструкции полимерных зон деформационных швов мостовых сооружений

The article considers the construction control peculiarities of components and design of transition polymer zones of bridge structures expansion joints. The authors have examined the transition zones of expansion joints of in-use bridge structures constructed with polymer concrete. The study revealed the lack of regulatory requirements at the national standardization system documents level. The authors confirmed the possibility of binder composition identification at the organisation of construction control of supplied products in accordance with the requirements of design documentation. The authors also confirmed the possibility of determining the products of chemical reaction during curing of polymer concrete in the transition zone of bridge expansion joints. The authors used a low viscosity liquid epoxy resin based on bisphenol with the inclusion of an amine-type hardener to produce a polymer-concrete mixture. When the components are mixed, a composition is obtained that cures and, when bound to mineral aggregate, provides the product with high strength, water resistance, wear resistance and good adhesion to various substrates. The material obtained for bridge constructions is safe for the environment and does not react with various agents. The method of infrared spectroscopy allows identifying the initial substances and reaction products with the probability of coincidence from 70 to 97%.

Effect of Sn addition on mechanical, wear, and electrochemical properties of Ti-Al-Sn alloys

This study aims to investigate the effect of Sn content on the structural, mechanical, wear, and electrochemical properties of Ti-6Al-xSn (x = 3.5–17.5, wt%) alloys fabricated by powder metallurgy method. The results showed that the microhardness generally decreased with increasing Sn content, although there was an unusual increase in microhardness in the alloy with 10.5 wt% Sn. Depending on the Sn content, various phases such as α-Ti, Ti3Sn, and Ti3Al indicated complex phase formations. The flexural and tensile strengths increased up to 10.5 wt% Sn content, but the strengths reduced above this level. The maximum values for flexural and tensile strengths were obtained as 270 MPa and 125.8 MPa, respectively. With increasing Sn content, the fracture surfaces shifted from cleavage mode to mixed brittle and ductile failure modes. The wear tests were conducted in two different environments: dry and wet conditions. Considering dry sliding conditions, the lowest specific wear rate was obtained as 0.85 × 10−6 mm3/N·m in the alloy coded 3.5Sn at a sliding distance of 1500 m. On the other hand, the highest wear was measured as 2.89 × 10−6 mm3/N·m in the 17.5Sn coded sample at a sliding distance of 6000 m in wet conditions. The wear results demonstrated a relationship between mechanical properties and wear resistance, which was influenced by the existence of porosity. The Ti-6Al-7Sn alloy exhibited the best corrosion resistance with a 2.22 × 10−7 icorr value, while the one with Ti-6Al-17.5Sn alloy showed the worst performance with a 9.71 × 10−6 icorr value.

Thermal modeling, simulation, and experimental validation of micro electric discharge machining of tungsten carbide (WC)

Tungsten carbide is a material that is widely used in tools and dies applications due to its high hardness, excellent toughness, and wear resistance. However, machining this material using conventional methods can be very challenging due to its exceptional properties. In such cases, electrical discharge machining can be used as an alternative method for machining this material. The aim of this study is to examine the thermal properties of EDM of tungsten carbide, both through finite element modeling and experimental conditions. The study aims to evaluate the temperature distribution in tungsten carbide during EDM die sinking. This is accomplished by drilling 0.5 mm diameter and 1 mm deep micro holes using micro-drilling processes. Seven experiments were performed using an EDM die-sinking machine, and a 3D axis symmetrical model was created and simulated using the COMSOL Multiphysics heat transfer module. The temperature profile of tungsten carbide material during a single spark machining was obtained by considering only 30% of energy in the form of Gaussian distribution that gets transferred to the workpiece. The temperature profile of this model was then used to estimate the material removal rate. By comparing the numerical and experimental results, it was found that there was only a 4.8% average percentage error, indicating very close agreement between the numerical and experimental results. The findings suggest that the finite element method of the COMSOL Multiphysics heat transfer module can accurately predict and simulate the real-time results of EDM machining. These results could be useful for EDM machine operators for pre-estimating MRR and maximum temperatures before proceeding with the actual machining.

Failure mechanisms of lightweight high strength Si/SiC non-uniform lattice structures by SLS/RMI

Silicon Carbide (SiC) ceramic lattice structures were pivotal in advancing space technology and other sectors by merging structural lightness with high strength. This study explored non-uniform lattice designs tailored for specific load-bearing applications to maximize lightness, although machining such SiC structures proved challenging due to their high hardness and wear resistance. Selective Laser Sintering (SLS) was employed to fabricate non-uniform lattice structures featuring graded volume fractions. Micro computed tomography (Miro-CT) characterized the geometric characteristics of the macroscopic non-uniform lattice structure. Extensive investigations were conducted on the impact of these gradient structures on the quasi-static compressive behavior and mechanical properties of SiC ceramics, revealing that the R-A structure achieved a maximum compressive strength of 14.989 MPa and a specific strength of 13.268 × 10³ N·m/kg, approximately double that of a uniform structure. Furthermore, a finite element model (FEM) was established to verify and predict the mechanical and fracture responses of SiC-based structures, showing effective dispersion of stress concentration along the outer rim of the R-A structure, markedly alleviating the usual stress concentration found in traditional lattices and averting catastrophic failure. The alignment between experimental and simulation outcomes substantiated these findings.

Development of Glaze Compositions to Increase the Durability of Decorative Paints Used in Glazed Porcelain

Colorful paint works are carried out to highlight the visuality of ornamental and tableware products, such as cups and plates. As these products come into contact with detergents, food products or grime, erosion and abrasion occur in paint and patterns over time. In this study, transparent glaze compositions that can be applied on patterned products have been developed in order to minimize wear and damage to the paint on ornamental and tableware products such as porcelain cups and plates. It is aimed to have a compatibility with the glaze layer and the porcelain body, to have high transparency and brightness. Different glaze compositions have been implemented to porcelain wares containing precious metallic paints. Then the glazed products were coducted to final firing between 870˚C-900˚C. Colours values of porcelain wares were determined with L-a-b spectrophotometer colours measurment devices and ΔE values was found to be lower than 0.50. Erosion and abrasion resistance were determined by staining test and washing test. According the results, the mass loss values are in the range of 2.7-3.4 mg (24h washing) and 7.9-8.3 mg (168 h washing). The morphology of the samples and the analysis of the phases formed during sintering were determined by X-ray diffraction (XRD) technique and scanning electron miscroscopy (SEM and EDX). Quartz-SiO2 and Albite-Na (AlSi3O8) phases were observed in the structure of the glazes. The results showed that glaze compositions with high transparency and wear resistance can be obtained with only 30% frit content.

Cryogenic Machining Performance of M303 at High Cutting Speeds

The material M303 is commonly used in the fabrication of machinery, automotive components, locomotive axle housings, and injection moulds. It is a stainless martensitic chromium steel known for its high strength, wear resistance, and corrosion resistance. The primary purpose of this study is to investigate the machinability of M303 under cryogenic conditions, specifically focusing on high cutting speeds. By exploring the effects of cryogenic machining on M303, the study aims to provide insights into the performance and characteristics of this material under extreme cutting conditions. This study investigates the influence of cutting parameters on the machinability of M303 in a cryogenic environment using liquid nitrogen (LN2) and coated carbide cutting tools in a high-speed turning process. The study focuses on high cutting speeds and examines essential machinability factors, including cutting forces, surface finish, and tool life. The experimental design utilises a Taguchi L4 orthogonal array to systematically study feed rates (0.1-0.2 mm/rev), depth of cut (0.2-0.6 mm), and high cutting speeds (260-340 m/min). Notably, at a low cutting speed of 260 m/min, coupled with low feed rates and depth of cut, the study reveals the longest tool life of 48.57 mintues was achieved. This condition is characterized by a good surface finish and low cutting forces with Ra of 0.9 µm and cutting force of 100 N respectively. The predominant wear occurs on the flank face, primarily due to fracturing and chipping, especially under high combinations of cutting parameters. Conversely, gradual wear is observed under low combinations of cutting parameters, resulting in an extended tool life. In conclusion, the application of LN2 proves effective under conditions of low cutting parameters. The study suggests that the risk of fracturing the cutting tool increases at higher feed rates and depths of cut, especially when combined with elevated cutting speeds. This research provides valuable insights into optimizing the machining of M303 for enhanced efficiency and tool longevity.

The Development of Novel Cu/GO Nano-Composite Coatings by Brush Plating with High Wear Resistance for Potential Brass Sliding Bearing Application.

Low friction and high wear resistance are critical properties for sliding bearings. In this research, advanced Cu/GO nanocomposite coatings have been developed by a brush plating method to improve the tribological performance of brass-based sliding bearings. A series of brush plating studies under voltages from 2 to 6 V with different GO concentrations (0.2-0.8 g/L) was conducted, and the coating microstructures were characterised by SEM, EDX, GDOES and XRD and the tribological behaviour of the Cu/GO composite coatings were evaluated using dry ball-on-plane tribological tests The experimental results have demonstrated that GO can be successfully introduced into the whole composite coating layer; the Cu/GO composite coatings can reduce the friction of brass and increase its wear resistance by two orders of magnitude, mainly due to the self-lubricating GO added into the coatings.

Evaluation of the Surface Integrity and Recast Layer in Electrical Discharge Turning of WC-Co Composites.

Tungsten carbide (WC) and its composites are typically associated with high hardness and high wear resistance, posing challenges in conventional machining processes like turning. To address the machining difficulties of WC-Co, electrical discharge turning (EDT) was proposed. The rotational speed in EDT is a key factor influencing the machining results; however, conflicting reports exist about its impact on the EDT process. Therefore, the effect of rotational speed on three different machining regimes, including roughing, semi-finishing, and finishing, was investigated using energy-dispersive X-ray spectroscopy (EDX), SEM, and roughness tests. Additionally, elemental mapping was applied to illustrate the element distribution on the machined surface. The results indicated that increasing the rotational speed led to a 10% to 17% decrease in the recast layer thickness and a 14% to 54% reduction in the surface roughness (Ra).

Long-lasting BDD/Si3N4–TiN electrodes for sustainable water remediation

Boron-doped diamond (BDD) thin films have the potential to revolutionize water remediation through electrochemical oxidation, converting persistent pollutants into CO2 and water. However, a significant challenge in implementing BDDs on a large scale is the choice of substrate material. Electrode failure typically occurs due to BDD delamination from the substrate. We propose using a ceramic composite of silicon nitride (Si3N4) and titanium nitride (TiN) as a substrate to address this issue. This electroconductive composite combines Si3N4's high wear resistance, chemical stability, and high affinity for diamond film growth with the TiN's metal-like conductivity. In this work, BDD films were grown by Hot Filament Chemical Vapor Deposition (HF-CVD) over Si3N4–TiN substrates containing 30%vol. TiN. The resulting BDD/Si3N4–TiN electrodes were analyzed concerning their microstructure, diamond quality, conductivity, adhesion strength, service life, and electrochemical properties. Phenol was used as a model to test the electrode's ability to oxidize pollutants. We found that the BDD/Si3N4–TiN electrode could eliminate phenol entirely and up to 98.8 % of the model solution's Chemical Oxygen Demand (COD) after 5 h of direct anodic oxidation, with an Average Current Efficiency (ACE) of 14 % and an energy consumption of 138 kW h kgCOD−1. Furthermore, the BDD/Si3N4–TiN electrode could withstand more than 2016 h of accelerated life test without film delamination. Overall, the results demonstrate that BDD/Si3N4–TiN electrodes are a potential long-lasting solution for large-scale water treatment by electrochemical advanced oxidation processes (EAOPs) in a sustainable manner, especially if combined with renewable energy sources.

New materials and complications of prostheses in humans: situation in Spain.

Prostheses or implantable medical devices (IMDs) are parts made of natural or artificial materials intended to replace a body structure and therefore must be well tolerated by living tissues. The types of IMDs currently available and usable are very varied and capable of replacing almost any human organ. A high but imprecise percentage of Spaniards are carriers of one or more IMDs to which they often owe their quality of life or survival. IMDs are constructed with different types of materials that are often combined in the same prosthesis. These materials must combine harmlessness to human tissues with high wear resistance. Their durability depends on many factors both on the host and the type of prosthesis, but the vast majority last for more than 10-15 years or remain in function for the lifetime of the patient. The most frequently implanted IMDs are placed in the heart or great vessels, joints, dental arches or breast and their most frequent complications are classified as non-infectious, particularly loosening or intolerance, and infectious. Complications, when they occur, lead to a significant increase in morbidity, their repair or replacement multiplies the health care cost and, on occasions, can cause the death of the patient. The fight against IMD complications is currently focused on the design of new materials that are more resistant to wear and infection and the use of antimicrobial substances that are released from these materials. Their production requires multidisciplinary technical teams, but also a willingness on the part of industry and health authorities that is not often found in Spain or in most European nations. Scientific production on prostheses and IMD in Spain is estimated to be less than 2% of the world total, and probably below what corresponds to our level of socio-economic development. The future of IMDs involves, among other factors, examining the potential role of Artificial Intelligence in their design, knowledge of tissue regeneration, greater efficiency in preventing infections and taking alternative treatments beyond antimicrobials, such as phage therapy. For these and other reasons, the Ramón Areces Foundation convened a series of experts in different fields related to prostheses and IMDs who answered and discussed a series of questions previously formulated by the Scientific Council. The following lines are the written testimony of these questions and the answers to them.

Multi-objective optimization of heat treatment criteria on the corrosion and wear behaviour of ZA27/SiC/TiB2 hybrid metal matrix composite

The current study presents a methodology for examining the effect of solutionizing and aging parameters on the wear and corrosion behaviour of ZA27/SiC/TiB2, a Hybrid Metal Matrix Composite(HMMC). ZA27 alloy is widely used in applications where high bearing resistance and wear resistance properties are desired. However, its usability is limited to temperatures less than 1000 C as its properties exhibit a declining trend. The addition of SiC and TiB2 were found to contribute in circumventing this lacuna. Furthermore, no studies were reported on the process of augmenting the corrosion and wear resistance of this hybrid composite. This research gap is specifically addressed in this work. The chosen Hybrid Composite consisting of 15% of reinforcing elements(SiC + TiB2) proportioned equally among them along with 85% of ZA27 alloy matrix is produced by Mechanical Stir casting method. The experimental work has been broadly divided into two major spectrums. The first part consisting of analysing the change in properties being studied before and after heat treatment. Besides, this part of the work also involved the study of the variation in artificial aging temperature on the properties under consideration. The Potentiodynamic Polarisation tests showed that the solution heat treatment produces a significant decline in corrosion rate. Further, aging at a temperature of 1800 C has also evidently improved the properties of corrosion and wear resistance. However, results also depicted that over aging would deteriorate these properties. The final and subsequent part was completely devoted to identifying the best and optimised heat treatment parameters viz., solutionising time, aging temperature and time. Further, Taguchi L9 orthogonal array is taken to design the experiments in the second phase. Regression Equations were developed from the observations of this set of experiments. These equations were later subjected to Multi-Objective Genetic Algorithm (MOGA) which produces a pareto set of optimal solutions. The Pareto frontier was then analysed using Multi criteria decision making approaches viz., VIKOR, LINMAP and TOPSIS to arrive at the most optimal solution. This approach has culminated in an optimal solution of corrosion and Wear rates of 2.27mpy, 2.75 ˟ 10-3 mm3/m and coefficient of friction as 0.271 at the input variables of solutionizing time −5 h, aging temperature-1890 C and aging time-2 h.

Mechanical, materials, and physicochemical effects on the high-temperature tribological behaviour of laser additive manufacturing AlCoCrFeNi2.1 eutectic high-entropy alloys

ABSTRACT The AlCoCrFeNi2.1 eutectic high-entropy alloys (EHEAs) were prepared using selective laser melting (SLM) to study the tribological properties at high temperatures, focusing on the complex mechanism of the friction process. The density of the SLM EHEAs is 99.70%. The lamellar and cellular structures are unevenly distributed at different locations. In situ XRD demonstrated the transition from BCC to FCC with increasing temperature. A large number of B2 particles are distributed in the BCC matrix. The fluctuation of the friction coefficient is closely related to the shape and size of the wear debris. The hardness of the alloy is ∼105 HV at 1000 °C. The wear rate first increases and then decreases with increasing temperature. The maximum thickness of the oxide film is 13.52 μm at 1000 °C and exhibits delamination. The combination of mechanical, materials and physicochemical effects during friction contributes to the excellent high temperature wear resistance.

Selected properties of X120Mn12 steel welded joints by means of the plasma-MAG hybrid method

The article describes properties of welds made of high wear resistance X120Mn12 steel obtained by the hybrid PTA-MAG (plasma transferred arc – metal active gas) method. The specimens were 8 mm thick rectangular (200 mm × 350 mm) sheets metal. The analyzed butt welds were made with the parameters selected according to the criterion of smallest cross-sectional area of welds and the narrowest HAZ (heat affected zone). The outcome of metallographic tests of weld, HAZ and parent material, hardness distribution and XRD (X-ray diffraction) patterns of selected areas are presented. The IIT (Instrumented Indentation Test) method was used to describe the distribution of mechanical properties shaped by thermal cycle annealing of the welding process. The investigation shows that the application of the PTA-MAG hybrid heat source for welding manganese steel enables the use of the filler material ER307 (AWS-A5.9). The hybrid PTA-MAG welding system has the relatively high potential to be an efficient alternative to welding standard processes for X120Mn12 steel due to the HAZ overheating limitation. The zone of high-risk weld cracking is the part of the HAZ close to the fusion area that has been reheated during weldment formation. Heat input about 0.6 kJ/mm is needed to provide full deep penetration butt weld without defects and with a vapor capillary of wide enough to cover the weld gap. The increase of hardness in the welded joint is smooth distributed and going up to 10% compared to the base material. The width of HAZ was <1 mm. Intensive carbides precipitation in HAZ has been avoided successfully.

Nano-Enhanced Phase Reinforced Magnesium Matrix Composites: A Review of the Matrix, Reinforcement, Interface Design, Properties and Potential Applications.

Magnesium matrix composites are essential lightweight metal matrix composites, following aluminum matrix composites, with outstanding application prospects in automotive, aerospace lightweight and biomedical materials because of their high specific strength, low density and specific stiffness, good casting performance and rich resources. However, the inherent low plasticity and poor fatigue resistance of magnesium hamper its further application to a certain extent. Many researchers have tried many strengthening methods to improve the properties of magnesium alloys, while the relationship between wear resistance and plasticity still needs to be further improved. The nanoparticles added exhibit a good strengthening effect, especially the ceramic nanoparticles. Nanoparticle-reinforced magnesium matrix composites not only exhibit a high impact toughness, but also maintain the high strength and wear resistance of ceramic materials, effectively balancing the restriction between the strength and toughness. Therefore, this work aims to provide a review of the state of the art of research on the matrix, reinforcement, design, properties and potential applications of nano-reinforced phase-reinforced magnesium matrix composites (especially ceramic nanoparticle-reinforced ones). The conventional and potential matrices for the fabrication of magnesium matrix composites are introduced. The classification and influence of ceramic reinforcements are assessed, and the factors influencing interface bonding strength between reinforcements and matrix, regulation and design, performance and application are analyzed. Finally, the scope of future research in this field is discussed.

Abrasion Wear Resistance of Precipitation-Hardened Al-Zn-Mg Alloy.

The heat treatment of aluminum alloys is very important in industries where low weight in combination with high wear resistance, good strength, and hardness are important. However, depending on their chemical composition, aluminum alloys are subjected to different mechanical and thermal treatments to achieve the most favorable properties. In this study, an Al-Zn-Mg alloy was heat-treated including solution annealing at 490 °C for 1 h with subsequent artificial aging at 130, 160, and 190 °C for 1, 5, and 9 h. The hardness (HV1) and abrasive wear resistance with three different abrasive grain sizes were measured for all samples. The highest hardness was measured for the samples artificially aged at 130 °C/5 h, 227 HV1, while the lowest hardness was measured for the samples aged at 190 °C/9 h. The highest and the lowest wear resistance was also observed for the same state, i.e., artificially aged at 130 °C/5 h and 190 °C/9 h, respectively. The critical abrasive grain size was detected for some samples, where a decrease in wear rate was observed with an increase in the abrasive grain size from the medium value to the largest. The Response Surface Methodology (RSM) was applied to demonstrate the influence of the input parameters on the material wear rate.

Effect of carbide refinement on high temperature erosive wear behavior of high chromium white cast iron with different titanium and carbon additions

It is known that better erosion wear resistance of high chromium (27 wt% Cr) white cast iron (HWCI) with titanium (Ti) addition can be achieved by controlling the size of M7C3 carbides. Nevertheless, it might not be directly applicable to high temperature conditions due to the more complex factors involved, especially the hot oxidation behavior. Therefore, the effect of 0–2 wt% Ti and 3–4 wt% carbon (C) addition on the high temperature erosion wear behavior of HWCI has been investigated in this research. The results show that there are TiC and M7C3 carbides precipitated in the material matrix. The size of M7C3 carbides decreases drastically as the amount of Ti increases. On the contrary, it is effectively enlarged with the addition of higher C. In addition, there is no significant difference in hardness among all specimens due to the relatively similar carbide volume fraction (CVF). The wear resistance of HWCI is improved by increasing the amount of Ti although it has a lower value as the C content increases. It means that hardness is not an important factor in evaluating the wear characteristics of HWCI at high temperatures. The worn surfaces and cross-sections show that the smaller M7C3 carbides are more likely to undergo plastic deformation rather than being directly peeled out. In addition, the effect of hot oxidation behavior was negligible because there is only a very thin oxidation layer on the worn surface. Therefore, it can be concluded that the erosive wear behavior of the material is greatly influenced by the size of M7C3, which the material with better erosive wear resistance contains finer carbides.

Microstructure, corrosion resistance and wear properties of laser directed energy deposited CrCoNi medium-entropy alloy after cyclic deep cryogenic treatment

ABSTRACT Subjected to repeated heating and cooling, laser directed energy deposited (LDED) parts always possess considerable residual stress, which severely limits their industrial applications. In this work, cyclic deep cryogenic treatment (CDCT) was performed to finely tune the residual stress and microstructure of LDED-fabricated CrCoNi medium-entropy alloy (MEA). With increasing number of CDCT cycles, crystalline defects within the sample became denser due to the repeated visco-plastic deformation. The compressive residual stress (CRS) of the sample was estimated to be 361.9 ± 16.8 MPa after 30 cycles of CDCT, 64.2% higher than that in the as-built condition. Due to the existence of dense crystalline defects and high CRS, the corrosion and wear rates of CDCT-treated CrCoNi MEA were significantly decreased compared with the as-built condition. This work demonstrated CDCT as an effective means for regulating the residual stress, microstructure, and surface performance of LDED-fabricated MEA.