Nd2O3-containing waste slag (NCWS) and diamond-wire sawing silicon waste (DSSW) are important rare earth and Si secondary resources, respectively. Currently, NCWS and DSSW are recycled respectively by at least two different routes, which is not efficient and increases the burden on the environment. The present study proposed a novel technical route for preparing high-purity bulk Si and eutectic Si-Nd alloy simultaneously using NCWS and DSSW as raw materials, depending on the concept of using waste to treat waste. The new technical route has only two steps: initially, raw Si-Nd alloys were obtained by extracting Nd from NCWS utilizing DSSW as a low-cost reductant, and the impurity, oxygen, in the DSSW was effectively removed utilizing NCWS; the highest extraction rate of Nd from NCWS reached 68.3%, and the oxygen removal rate in DSSW was 99.89%; in the subsequent step, the obtained raw Si-Nd alloys were separated and purified to produce high-purity bulk Si (>99.98%) and eutectic Si-Nd alloy (>99%) through a physical and clean method-electromagnetic directional crystallization. This novel route is considered effective and environmentally-friendly for the sustainability of rare earth and Si resources, because no gas and liquid wastes discharged throughout the whole route, and two high value products can be prepared simultaneously using two wastes.
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