High Pressure And High Temperature Research Articles

Effect of extreme environments on aging of fluoroelastomers

Fluoroelastomer compositions are used in extreme environments, such as high pressure and high temperature (HPHT), in a wide range of applications in the oil and gas industry. As hydrocarbon production is expanded to deeper formations, and operating temperature and pressure become higher, the material performance of these elastomers becomes more important. Hence, fluoroelastomers face new challenges and require further understanding when these undergo aging. In this study, a practical fluoroelastomer (FKM) composition was aged in deionized water and an alkaline hydraulic fluid up to 31 MPa, 225 °C and 168 hrs. High pressure, high temperature and aging time have deleterious effects on the physical and mechanical properties of FKMs in both the fluids. Spectroscopically, under these conditions, two hydrocarbon-related bands at 2917 and 2850 cm−1 and three fluorocarbon bands at 886, 1158 and 1396 cm−1 in the Fourier Transform Infrared spectra decreased in intensity after aging. The temperature, at which the rate of degradation was maximum, measured through thermogravimetry also decreased under HPHT conditions. It was further observed that the filler particles bound to the rubber leached out during the aging experiment to cause a color change of the fluid. The tensile sheet was delaminated with cracks on the surface under extreme conditions due to rapid changes in the properties of the surface compared to the bulk. Based on the characterization of the aged rubber vulcanizate and the particles leached out into the aging fluid, a mechanism of HPHT aging of FKM vulcanizate is proposed, which would be helpful in designing fluorocarbon compositions in extreme environments.

Utilizing phased array ultrasound technique to examine seal surface contact status in premium connections

Premium connections are commonly employed in wells subjected to high temperature and high pressure (HTHP) conditions. The key parameter in evaluating the sealing capability of premium connections is the contact condition between the sealing surface. This paper presents a method based on phased array ultrasound testing (PAUT) technique to examine the metal-to-metal contact states of the seal surface in premium conditions, and presents experimental work on contact status of the seal surface in premium tubing connections using PAUT, testing impacts of torque, seal surface defects and thread compounds dosage. The experimental findings demonstrate an inverse relationship between the observed ultrasonic reflection amplitude and the applied torque on the premium. Additionally, there is a robust exponential correlation manifested between the ultrasonic reflection amplitude and the torque exerted on the premium. The ultrasonic reflection amplitude at the defect of the seal surface increases. Under equivalent make-up torque conditions, the ultrasonic reflection amplitude on the sealing surface of premium connections escalates as the dosage of thread compounds diminishes, and the importance of precise control of the amount of thread compound used was confirmed. These data demonstrate that PAUT provides a reliable detection technique for performance assessment on premium connections, both in quality control and field inspection.

High-pressure high-temperature synthesis and characterization of B10C

The boron-rich boron carbide materials have been traditionally synthesized by adding boron powder to B4C material and subjecting it to hot pressing sintering for materials composition containing 8.8–20 at. % carbon in boron (composition range of B10.4C to B4C). Our study explores a synthesis route for B10C starting from high-purity boron and carbon and direct conversion under high pressure and high temperature (HPHT) conditions of 2000 °C and 6–8 GPa. Synthesis was verified via x-ray diffraction analysis, showing the conversion of the high-purity boron and carbon powder mixture into a hexagonal B10C structure (R-3m space group) with lattice parameters of a = b = 5.6115 Å and c = 12.197 Å. The concentration of boron was measured through x-ray photoelectron spectroscopy, confirming the B10C ratio. The measured nanoindentation mean hardness of B10C was 40 GPa. Raman spectroscopy of the HPHT synthesized sample shows characteristic vibrational breathing modes of boron icosahedron and an additional intense band at a vibrational frequency of 380 cm−1. This Raman band, which appears notably weaker in earlier studies and B4C samples, is assigned to the linear chain of B–B–B and attributed to the maximal incorporation of boron within the hexagonal structure.

Overcoming strength-ductility tradeoff with high pressure thermal treatment

Conventional material processing approaches often achieve strengthening of materials at the cost of reduced ductility. Here, we show that high-pressure and high-temperature (HPHT) treatment can help overcome the strength-ductility trade-off in structural materials. We report an initially strong-yet-brittle eutectic high entropy alloy simultaneously doubling its strength to 1150 MPa and its tensile ductility to 36% after the HPHT treatment. Such strength-ductility synergy is attributed to the HPHT-induced formation of a hierarchically patterned microstructure with coherent interfaces, which promotes multiple deformation mechanisms, including dislocations, stacking faults, microbands and deformation twins, at multiple length scales. More importantly, the HPHT-induced microstructure helps relieve stress concentration at the interfaces, thereby arresting interfacial cracking commonly observed in traditional eutectic high entropy alloys. These findings suggest a new direction of research in employing HPHT techniques to help develop next generation structural materials.

Dynamic simulation of double-cased perforation in deepwater high temperature and high-pressure oil and gas wells

In order to ensure the penetrability of double-cased perforation in offshore oil and gas fields and to maximize the capacity of perforation completion, This study establishes a dynamic model of double-cased perforation using ANSYS/LS-DYNA simulation technology. The combination of critical perforation parameters for double casing is obtained by studying the influencing factors of the jet-forming process, perforation depth, diameter, and stress changes of the inner and outer casing. The single-target perforation experiments under high-temperature and high-pressure (HTHP) conditions and ground full-scale ring target perforation tests are designed to verify the accuracy of numerical simulation results. The reduced factor is adopted as the quantitative measure of perforation depth and diameter for different types of perforation charge under different conditions. The results show that the perforation depth reduction increases with temperature and pressure, and the reduced factor is between 0.67 and 0.87 under HTHP conditions of 130 °C/44 MPa and 137 °C/60 MPa. Comparing the results of the numerical simulation and the full-scale test correction, the maximum error is less than 8.91%, and this numerical simulation has strong reliability. This research provides a basis for a reasonable range of double-cased perforation parameters and their optimal selection.

Importance of the autoclave testing parameters on the initial stage of corrosion under CO2-containing geothermal environments

Autoclave corrosion testing has been used for many years; however, few have studied the effect of its shortcomings on the formation of corrosion products and corrosion behaviour. In particular, understanding of these effects under high temperature and high pressure (HTHP) is rare. In this study, we highlighted the important parameters such as heating periods, flow rates and volume-to-surface ratios influencing carbon steel corrosion in the early stages. Especially, characterisation and protection behaviour of corrosion products associated with corrosion behaviour in the heating stage under the geothermal CO2-containing environment were systematically studied via mass loss, in-situ electrochemistry and surface analysis techniques. The roles of pCO2, volume-to-surface ratio and flow rate influence the formation of the corrosion products in the early stage are also evaluated.

High-pressure induces topology boosting thermoelectric performance of Bi2Te3

Decoupling conductivity (σ) and Seebeck coefficient (S) by electronic topological transitions (ETT) under high pressure (2–4 GPa) is a promising method for bismuth telluride (Bi2Te3) to optimize thermoelectric (TE) performance. However, the S cannot dramatically increase with increasing σ when ETT occurs in Bi2Te3, which impedes optimizing TE performance by utilizing ETT in Bi2Te3. A new strategy of enhanced ETT by combining lattice distortions and high pressure is proposed in this work. The lattice distortions in Bi2Te3 were introduced by high pressure and high temperature (HPHT) treatment to generate surplus dislocations. The in-situ measurements of σ and S at HPHT in Bi2Te3 with lattice distortions show an enhanced ETT effect at 2 GPa, which causes decouple σ and S with an anomalous increase in its |S| about 22%. The ETT effect causes the figure of merit ( ZT ) of Bi2Te3 can be improved to 0.275 at 1.50–2.62 GPa, 460 K, it is more than 62% compared with 0.79 GPa, at 450 K. The excellent TE performance of Bi2Te3 arising from the lattice distortions can result in local non-hydrostatic pressure which enhances ETT under high pressure. This work provides a new strategy to enhance ETT to decouple σ and S , and search for better TE materials from the pressure dimension in the future.

Effects of compressive cyclic loading on the fatigue properties of oil-well cement slurries serving in deep downhole environments

With the increasing demand for energy from deep oil and gas reservoirs, oil-well cement slurries are subjected to complex compressive cyclic loading in high-temperature and high-pressure (HTHP) environments. Currently, no standard to guide the evaluation of the fatigue performance of cement slurries under cyclic loading or a systematic investigation to help understand it exists. To fill this gap, this study used a set of innovative HTHP curing and testing devices to mimic the actual operating conditions of deep wells. Cement slurries were cast, cured, and subjected to quasi-static and cyclic loading tests at four downhole temperatures (25, 90, 115, and 140 °C). In the cyclic-loading tests, three loading levels (30%, 50%, and 70%) under 20 MPa confining pressure were applied to study the fatigue performance, and nuclear magnetic resonance (NMR) was employed to identify internal microcrack damage. When the downhole temperature increased from 25 to 140 °C and the cyclic loading level increased from 30% to 70%, the accumulated plastic strain of samples increased by 13.8 times. A large increase in the plastic strain of oil-well cement slurries can significantly reduce the fatigue resistance and service life of oil and gas wells. Based on this research, the authors propose the addition of compressive cyclic loading tests (particularly under HTHP testing conditions) to the current oil-well cement slurry testing standards, which will be very significant for the fatigue performance evaluation of cement slurries used in HTHP environments in deep wells.

Effect of waste clay brick powder on microstructure and properties in blended oil well cement pastes at HTHP conditions

The use of waste materials to improve the thermal stability of oil well cement (OWC) at high temperature and high pressure (HTHP) conditions has received increasing attention. This study investigated the performance of sustainable blended OWC pastes by recycling waste clay brick powder (CBP) as a partial substitute for commercial high temperature resistant additives (silica flour, SF). The main objective was to assess the impact of these substitutions on the hydration, microstructure and mechanical properties of blended OWC. CBP was incorporated at substitution rates of 25 wt%, 50 wt%, 75 wt% and 100 wt% by weight of SF. These pastes were firstly precured at 50 °C for 7 days (to simulate the primary cementing operation prior to steam injection), and then thermally cycling cured at 300 °C/13.0 MPa (to simulate the steam injection process). The study conducted comprehensive tests and analyses, including compressive strength, gas permeability, hydration products and microstructural analyses. The results showed that the suitable substitution rate of CBP in this study was 25 wt%-50 wt%. At these substitution levels, the blended OWC pastes had good compressive strength (18.5 MPa and 17.9 MPa) and low gas permeability (3.1 × 10−3 mD and 4.51 × 10−3 mD). From the environmental and economic analyses, the energy intensity and CO2 emissions of all blended OWCs were significantly lower compared to those of conventional OWC. Meanwhile, the cost of blended OWC in this study was significantly lower compared to that of the commercial SF-OWC system. Overall, this study highlighted the potential of recycling waste materials to promote raw material sustainability and improve the performance of OWC pastes at HTHP conditions.

Properties of boron-doped HPHT diamond single crystals grown in a Fe-Ti-B-C system

Boron-doped diamond (BDD) single crystals were synthesized using a large-volume cubic high-pressure apparatus (SPD-6 × 1200) in the Fe-Ti-B-C system under conditions of 6.0 GPa and temperatures ranging from 1410 to 1435 °C. Scanning electron microscope (SEM) images revealed linear textures, cracks, and dendritic growth texture on the crystal surface. The Raman spectrum exhibited additional bands at approximately 480, and 1220 cm−1, indicating high levels of boron doping. X-ray photoelectron spectroscopy (XPS) measurements confirmed the presence of boron on the crystal surface, bonded as BC and BO. By utilizing the Hall effect, the highest recorded carrier concentration in the crystal was determined to be 1.17 × 1019 cm−3, a relatively high level for diamond single crystals synthesized via the high pressure and high temperature (HPHT) method. Moreover, thermogravimetric analysis (TG) measurements verified that boron doping enhanced the thermal stability of the diamond.

The Characteristics of Luminescence from High-Temperature- and High-Pressure-Treated Diamonds

High-temperature and high-pressure (HTHP)-treated diamonds have attracted attention all over the world due to their vivid colors. In order to explore a new method for the rapid and non-destructive identification of HTHP-treated diamonds, in this paper, five IaAB-type diamonds yielded in Russia were selected as the research object and treated with HTHP. The HTHP-treated diamonds were investigated by DiamondViewTM, cathodoluminescence, micro-infrared spectrometry (micro-IR), low-temperature photoluminescence (PL) spectrometry, and three-dimensional (3D) fluorescence spectrometry. The results show that under DiamondViewTM and cathode rays, the five samples were all non-phosphorescent with different luminous patterns, such as regular annular bands, multiple groups of intersecting linear stripes, or jagged stripes. In the low-temperature PL spectra, most HTHP-treated diamonds exhibited stronger luminescence peaks at 637 nm compared to 575 nm. But there were also exceptions, such as the purple-red sample showing the opposite luminescence peak. In the 3D fluorescence spectrum of the HTHP-treated diamonds, the fluorescence peak mainly appeared in the range of 440–450 nm, accompanied by a broad band of 350–500 nm and even longer wavelengths. Meanwhile, some samples also exhibited fluorescence peaks at longer wavelengths, such as 353 nm, 676 nm, and 665 nm. These results make it possible to identify HTHP-treated diamonds by using luminescence characteristics, providing a new method for the non-destructive and rapid detection of HTHP-treated diamonds.

The characterization of diamond single crystal growing along (100) after annealing treatment under high pressure and high temperature

Diamond has many desirable properties. In this study, temperature gradient method was used to prepare a series of type Ib diamond single crystals, which were processed again to obtain and characterize Type IaA diamonds with even more desirable properties. Before annealing, Fourier-transformed infra-red(FTIR) spectra of diamond showed peaks at 1130 cm−1 and 1344 cm−1; After annealing, the peak at 1282 cm−1 was appeared in FTIR spectra of diamonds This data indicated that the isolated nitrogen in diamond aggregated after high-pressure and high-temperature (HPHT) method annealing experiment. Moreover, photoluminescence (PL) spectra suggested that no nitrogen-related color centers existed in the diamond before annealing. In contrast, after annealing, a peak at 637 nm appeared in the PL spectra, indicating the appearance of NV−colors centers type Ib diamond post-annealing. The experimental results show that type Ib diamond crystals can be decolorized after 60 min of annealing under 7 GPa and 1850 °C, which makes part of the area transparent. Under 7 GPa and 2100 °C, type Ib diamond crystals can produce NV color center when annealed for 3 min. With increasing annealing temperature and prolonged annealing duration, the density and size of etch pits on the crystal surface escalated. Therefore, this study provides a guideline for the decolorization of diamonds by HPHT annealing. Moreover, this study also reports a method to change the crystal type and obtain NV color centers under ultra-high-temperature annealing conditions of 7 GPa pressure and 2100 °C temperature, which can be applied to develop quantum materials.

Factors Controlling Productivity – A Case Study on the Qixia Formation of the Shuangyushi Area, Sichuan Basin

The gas reservoir with high temperature and high pressure (HTHP) over 8,000 m is one of the carbonate gas reservoirs discovered in recent years in the Qixia Formation of the Shuangyushi area, NW Sichuan Basin, and the strong heterogeneity makes it difficult to deploy high-yield wells. The relationship between geology and productivity is given by using the research results of reservoir evaluation and statistical analysis of the dynamic analysis of trial production in the last 4 years in this paper. Then, the evaluation index system of high productivity controlling factors in the gas reservoir is given by using the fuzzy clustering analysis method. Finally, the relative importance of each index is quantitatively analyzed and evaluated by using the analytic hierarchy process to determine the key controlling factors affecting productivity. The evaluation results are highly consistent with the current characteristics of high-yield wells. The productivity of the newly completed Well 008 and Well 107 outside the trial mining area exceeded 1 million m3/day. The result shows that the high productivity of ultradeep gas wells in the Qixia Formation is mainly controlled by the degree of dolomitization, the distribution of high-energy shoal-mound complexes, and the degree of fracture development. It can be used to guide the deployment of productive wells in the southern area of the Shuangyushi-producing test area.

Effect of pressure on sintering behavior of polycrystalline diamond

Polycrystalline diamond composites (PDC) have been used as a cutting material in a multitude of fields, from mechanical processing to oil and gas drilling. In this study, PDC samples were prepared under high pressure and high temperature (HPHT) conditions within a pressure interval of 5.5 to 10.5 GPa by sintering diamond powder (average grain size ~3 μm) with WC-10 wt% Co substrate. Samples obtained with varying sintering pressures and temperatures were characterized using Vickers hardness tester, scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results revealed that: (1) within a specified material system, each distinct sintering pressure condition corresponds to a unique optimal sintering temperature that yields the pinnacle of consolidation efficiency in samples. This optimal temperature exhibits a linearly increasing trend with rising sintering pressure; (2) at the intersection where the sintering pressure attains its optimal match with temperature, an increase in pressure fosters more intimate contact and stronger inter-grain bonding among diamond particles, thus amplifying the DD bond formation effect, which consequently leads to a linear enhancement in the Vickers hardness values of PDC with increasing sintering pressure; (3) simultaneously, under conditions of optimal temperature matching, elevating the sintering pressure notably decreases the cobalt content within the polycrystalline diamond layer of PDC samples. These findings furnish crucial experimental evidence for optimizing PDC material properties, significantly contributing to the advancement of both theoretical exploration and technological innovation within the field, carrying profound academic value and practical guidance implications.

Improving Drill-String Extended Reach Efficiency in High-Temperature and High-Pressure Conditions: An Experimental Investigation

Abstract Drill string buckling behavior is of interest to the oil and gas industries. Buckling severity increases as drilling continues and causes a lock-up condition beyond which drilling cannot commence. The friction force between the drill string and the wellbore is key in influencing drill string buckling initiation and progression. Herein, the effects of adding nano-sepiolite (NSP) as an additive to water-based drilling fluids on the friction between the drill string and wellbore wall were investigated. Various samples with different sizes and compositions of NSP were tested for their ability to reduce the coefficient of friction (COF) that delays the onset of buckling to facilitate deep drilling by providing improved lubrication characteristics. The drill string sinusoidal and helical buckling and lock-up condition and the axial force transfer (AFT) were experimentally investigated. The water-based drilling fluids’ lubricity, COF between the drill string and the wellbore wall, and the stability of the rheological properties of the NSP-modified water-based drilling fluids containing 1–6 wt% NSP were tested in a high-temperature and high-pressure (HTHP) environment utilizing an in-house experimental setup. Sepiolite in nano-form at 4 wt% and with a size distribution of 30–60 nm improved the stability of the water-based drilling fluids rheology, significantly decreased the COF of the water-based drilling fluids, and improved the drill string axial force transfer. NSP additives significantly improved the COF and the drill string AFT in the HTHP environment compared with that of other commercial drilling fluids.

S-filled and Te-doped CoSb3 materials prepared by HPHT method with ultra-low thermal conductivity

In this paper, a series of S[Formula: see text]Co4Sb[Formula: see text]Te[Formula: see text] samples were prepared by high pressure and high temperature (HPHT) method under different pressures. The synthesis time was shortened from several days to 0.5 h. Te doping and S filling simultaneously optimized the thermal and electrical transport properties of the CoSb3 materials. We found a porous architecture containing rich grain boundaries, different grain sizes, nano- to micrometer-sized pores, and a large number of dislocations, which can scatter a wide spectrum of phonons. Seebeck coefficient [Formula: see text], electrical resistivity [Formula: see text], and thermal conductivity [Formula: see text] were measured between 295 K and 773 K. The minimum thermal conductivity of S[Formula: see text]Co4Sb[Formula: see text]Te[Formula: see text] synthesized at 3.0 GPa was 1.23 Wm[Formula: see text] K[Formula: see text], and its maximum zT value reached 1.07 at 773 K, especially the lattice thermal conductivity was as low as 0.49 Wm[Formula: see text] K[Formula: see text].

Preparation of High-Performance Mn-Doped SnTe Materials at High Pressure and High Temperature.

SnTe is an environmentally friendly medium-temperature thermoelectric material, but its inherent low power factor (PF) and high lattice thermal conductivity severely limit its application. In this study, based on the fact that Mn doping can induce band convergence, the high-pressure and high-temperature (HPHT) synthesis method was used to optimize the sample preparation and shorten the synthesis cycle to 30 min. The results show that the Sn0.93Mn0.10Te sample achieves the maximum PF value of 34.00 μW cm-1 K-2 at 775 K and PFave value of 21.36 μW cm-1 K-2 between 300-875 K. Microstructure analysis shows that the high-pressure synthesis method introduces abundant grain boundaries, various grain sizes, multiple defects, and pore structures into the sample. These microscopic crystal structures can effectively scatter phonons and lower the lattice thermal conductivity. The modification of these micromorphologies results in the Sn0.92Mn0.11Te sample attaining a minimum lattice thermal conductivity of 0.45 W m-1 K-1 at 625 K. The thermoelectric figure of merit (zT) of sample Sn0.92Mn0.11Te reaches a maximum value of 1.1 at 775 K, and the zTave reaches 0.63 in the range of 300-875 K. This study indicates that the synergistic effect of Mn element doping and microstructure modification can effectively optimize the thermoelectric transport performance of SnTe materials.

Fluorescence pressure sensors: Calibration of ruby, Sm2+: SrB4O7, and Sm3+: YAG to 55 GPa and 850 K

In this work, a calibration of ruby, samarium-doped strontium tetraborate (Sm2+: SrB4O7), and samarium-doped yttrium aluminum garnet (Sm3+: YAG) using Raman and fluorescence spectra was conducted within the temperature range of 296–850 K and pressure range of 0–55 GPa. The obtained calibration can be applied independently for high-temperature or high-pressure conditions and described as the unit form of P = (A′/B′) × [(λ/λT)B′ − 1] with A′ = A (296 K) + A1 × (T − 296) + A2 × (T − 296)2, B′ = B(296 K) + B1 × (T – 296), and λT = λT (296 K) + ΔλT, where the specific parameters are provided in the main text. It was observed that for the λ1 line (5D0 → 7F0 transition, about 685.2 nm under ambient conditions, also known as the 0-0 line) of Sm2+: SrB4O7, the neglect of the temperature effect on the pressure coefficient may lead to an underestimation of pressure above 35–40 GPa, with a maximum deviation of approximately 2.5 GPa within the range of 55 GPa and 850 K. For Sm3+: YAG, it may introduce significant errors under the whole high temperature and high pressure range if the effect of temperature is ignored, that is, about 3.9 GPa for Y1 line (4G5/2 → 6H7/2 transition, about 617.8 nm under ambient conditions) and 4.6 GPa for Y2 line (4G5/2 → 6H7/2 transition, about 616.0 nm under ambient conditions) at 850 K. Comparing the three fluorescence pressure sensors, the ruby has the strongest signal intensity and highest temperature sensitivity, and the Sm2+: SrB4O7 and the Sm3+: YAG possess lower temperature sensibility, wider used temperature range, and better spectral quality under high temperature and high pressure (HTHP), especially Sm2+: SrB4O7, which has a sharp high-intensity single peak λ1, perhaps the most promising sensor for high P–T experiments. Therefore, in view of the potential deflections of fluorescence peaks of each pressure sensor under HTHP, we recommend utilizing the HTHP-corrected relationships for pressure calibration.

Investigating the efficacy of novel organoclay as a rheological additive for enhancing the performance of oil-based drilling fluids

Oil-based drilling fluids (OBDFs) are extensively used in the drilling industry due to their superior performance in challenging drilling conditions. These fluids control wellbore stability, lubricate the drill bit, and transport drill cuttings to the surface. One important component of oil-based drilling fluids is the viscosifier, which provides rheological properties to enhance drilling operations. This study evaluates the effectiveness of Claytone-IMG 400, a novel rheological agent, in enhancing the performance of OBDFs under high-pressure and high-temperature (HPHT) conditions. A comparative analysis was conducted with a pre-existing organoclay (OC) to assess the improvements achieved by Claytone-IMG 400. The OCs were analyzed using X-ray diffraction (XRD), X-ray fluorescence (XRF), scanning electron microscopy (SEM), and particle size distribution (PSD) to identify their mineral and chemical compositions, morphologies, and particle sizes. The drilling fluid density, electrical stability, sagging tendency, rheological properties, viscoelastic properties, and filtration properties were studied to formulate a stable and high-performance drilling fluid. The results confirmed that the novel OC does not affect the drilling fluid density but enhances the emulsion stability with a 9% increment compared with the drilling fluid formulated with MC-TONE. The sagging experiments showed that Claytone-IMG 400 prevented the sagging issues in both static and dynamic conditions. Also, Claytone-IMG 400 improved the plastic viscosity (PV), yield point (YP), and apparent viscosity (AV). The PV, YP, and AV were improved by 30%, 38%, and 33% increments respectively compared with the drilling fluid formulated with MC-TONE. The YP/PV ratio increased with a 6% increment from 1.12 to 1.19. Moreover, the gel strength (GS) was significantly increased, and the filtration properties were enhanced. The filtration volume was reduced by 10% from 5.0 to 4.5 cm3, and the filter cake thickness had a 37.5% reduction from 2.60 to 1.89 mm. The novelty of this study is highlighted by the introduction and evaluation of Claytone-IMG 400 as a new rheological additive for safe, efficient, and cost-effective drilling operations. The results indicate that Claytone-IMG 400 significantly improves the stability and performance of OBDFs, thereby reducing wellbore instability and drilling-related problems.

Research on thermal insulation materials properties under HTHP conditions for deep oil and gas reservoir rock ITP-Coring

Deep oil and gas reservoirs are under high-temperature conditions, but traditional coring methods do not consider temperature-preserved measures and ignore the influence of temperature on rock porosity and permeability, resulting in distorted resource assessments. The development of in situ temperature-preserved coring (ITP-Coring) technology for deep reservoir rock is urgent, and thermal insulation materials are key. Therefore, hollow glass microsphere/epoxy resin thermal insulation materials (HGM/EP materials) were proposed as thermal insulation materials. The materials properties under coupled high-temperature and high-pressure (HTHP) conditions were tested. The results indicated that high pressures led to HGM destruction and that the materials water absorption significantly increased; additionally, increasing temperature accelerated the process. High temperatures directly caused the thermal conductivity of the materials to increase; additionally, the thermal conduction and convection of water caused by high pressures led to an exponential increase in the thermal conductivity. High temperatures weakened the matrix, and high pressures destroyed the HGM, which resulted in a decrease in the tensile mechanical properties of the materials. The materials entered the high elastic state at 150 °C, and the mechanical properties were weakened more obviously, while the pressure led to a significant effect when the water absorption was above 10%. Meanwhile, the tensile strength/strain were 13.62 MPa/1.3% and 6.09 MPa/0.86% at 100 °C and 100 MPa, respectively, which meet the application requirements of the self-designed coring device. Finally, K46-f40 and K46-f50 HGM/EP materials were proven to be suitable for ITP-Coring under coupled conditions below 100 °C and 100 MPa. To further improve the materials properties, the interface layer and EP matrix should be optimized. The results can provide references for the optimization and engineering application of materials and thus technical support for deep oil and gas resource development.