High-power Beam Research Articles

Coherent propagation of high-power wave beams in hollow gas-filled daisy-shaped waveguides

Coherent propagation of high-power wave beams in hollow gas-filled daisy-shaped waveguides

Twenty kilowatts level high beam quality spectral beam combination by dual gratings with distinct groove densities based on conical diffraction structures

We establish a spectral beam combing structure with two distinct diffraction gratings. A theoretical analysis of the beam quality degradation of this beam combining system is given. A six-channel spectral beam combining experiment is constructed based on conical diffraction structure by transmission and reflection gratings. Over 19 kW combined power is achieved with a combining efficiency of about 92%. The six incident fiber amplifiers, ranging from 1040 nm to 1082 nm, can each deliver a 3.5 kW output power laser with about 60 GHz 3 dB linewidth. Both transmission and reflection diffraction gratings, with different grating periods (1000lines/mm, 1170lines/mm), are employed in this work. The combined beam quality factor is controlled to be M2∼2 by effective dispersion compensation. To the best of our knowledge, this is the first time to demonstrate a high power beam combination by two gratings with different types and periods, which verifies the dispersion capability of this structure and provides an alternative approach for high power beam combining.

Impact of High-Power Cosh-Gaussian Beam on Second Harmonic Generation in Collisionless Magnetoplasma

The impact of high power Cosh-Gaussian (ChG) beam on Second harmonic generation (SHG) in Collisionless magnetoplasma is explored in present work. Whenever the input beam propagates along external magnetic magnetic field direction, then there are two propagation modes viz. extraordinary mode and ordinary mode. The modification in magnetic field strength causes redistribution of carriers. The density gradients get established in plasma in a normal direction to input wave due to ponderomotive force. Further, there is production of electron plasma wave (EPW) at input wave frequency due to density gradients. EPW nonlinearly interacts with pump wave causing generation of 2nd harmonics. The 2nd order differential equation (ODE) for beam width of and efficiency of 2nd harmonics are derived through well-known paraxial theory approach. RK4 method is employed for carrying out numerical calculation of nonlinear ODE along with efficiency of 2nd harmonics. Impact of change in selective laserplasma parameters and externally applied magnetic field on beam waist of input wave and efficiency of SHG are also explored.

Supression of shielding effect of large area field emitter cathode in radio frequency gun environment

Abstract Utilisation of large area field emitters (LAFE) cathodes for rf gun injector hold promise for delivering compact, high power and high brightness electron beam for advanced accelerator technologies. LAFEs subjected to DC electric fields posses significant challenges due to the shielding effect which restricts emission from central emitters and decreases the overall current density. Mitigating the shielding effect of LAFE in rf gun environment is essential for meeting the desired beam quality requirement in an accelerator. The current distribution of LAFE under DC conditions depend on its various geometrical parameters such as emitter height, inter-emitter distance, aspect ratio, number of emitters. Additionally, in rf gunsetup, LAFEs are subjected to variable macroscopic electric field at different emitter position which can potentially alter the current distribution compared to DC fields. In this work, we have systematically studied the shielding effect properties of LAFE in rf gun environment under the influence of various LAFE parameters. A semi-analytical approachhas been adopted to estimate the current distribution which combines the analytically calculated field enhancement factor (γ) and numerically calculated applied rf field values. This new methodology was first validated using COMSOL simulation and then employed for field emission performance estimation of a LAFE cathode integrated in a½ cell S-band (2856 MHz) rf gun. The simulation results reveals that under favourable conditions, a Gaussian spatial distribution of beam can be obtained from LAFE thus countering the shielding effect typical in DC fields. By optimizing the LAFE parameters, the desired current and beam distribution pattern can be achieved. This study highlights the adoption of a promising approach for designing LAFE cathodes suitable for rf gun which can lead to advancement of field emission technologies for accelerator-related applications.

Asymmetric phase-split axicon masks for a improved Bessel beam-based glass stealth dicing

The precision glass micromachining technology employing ultrashort laser pulses has reached a state of maturity. This technology enables the precise drilling, cutting, or ablation of various types of glass, achieving accuracy up to a few microns. As laser sources continue to advance in average power and repetition rate, the efficient utilization of laser beam irradiation patterns becomes increasingly crucial. The Bessel beam, known for its ability to create elongated channels in transparent materials because of its invariant focal zone, gains significance in this context. The elongated focal zone of the Bessel beam proves advantageous for expeditious glass cutting, surpassing the efficiency of using a standard Gaussian beam. This study delves into the glass-cutting process by studying asymmetric phase-split diffractive axicon masks to generate such Bessel beams. For this purpose, geometric phase optical elements are created using transparent nanogratings inscribed in the volume of glass. This approach allows high-power asymmetric Bessel-like beams to be generated and experimentally used to investigate beam-shaping performance, ultimately determining the optimal parameter set for applications such as glass stealth dicing.

Optimal Design and Analysis of Wide-Band Near-Infrared Hybrid Dielectric Gratings with High Transmission Efficiency

Since surface relief transmission gratings have very strict requirements on operators and use environment, according to the semiconductor laser external cavity spectral beam combining system, this paper proposes a design scheme for a semiconductor laser array spectral beam combining system based on the grating-external cavity. The finite element approach was used to create a wideband, high-efficiency fill-in multilayer dielectric transmission grating structure for a high-power spectrum beam combining system. The incidence angle, ridge height, duty cycle, and sidewall inclination angle of the transmission grating were tuned and evaluated, and a link between the transmission grating’s diffraction efficiency and grating characteristics was discovered. The calculated design of the high-power fused silica transmission grating has a negative first-order peak diffraction efficiency of 99.5% in the 800 nm range. In the spectral region of 765–872 nm, the transmission grating’s diffraction effectiveness exceeds 92%. The filled ultra-high diffraction efficiency multilayer dielectric transmission grating design addresses the issue of resistance to high-power lasers under complicated operating settings. It is intended to maintain a high diffraction efficiency even after several cleaning cycles, and it is an ideal component for high-power spectrum beam combining systems.

Kilowatt-level supercontinuum generation employing a homemade taper-shaped ytterbium-doped fiber amplifier.

A simple generation method of high-power supercontinuum (SC) based on a homemade long ytterbium-doped taper fiber (T-YDF) amplifier has been demonstrated experimentally and analyzed in this work. The power and spectra of the obtained SC are made adjustable by changing the seed pulse repetition rates. Under a 7.5 MHz seed pulse repetition rate, a SC output is obtained with a spectral range of 1000 nm-1650 nm, maximum output power of 1066 W, and conversion efficiency of 75.7%. The core/clad diameters of the homemade T-YDF are ∼20/400 µm and ∼30/600 µm at the input and output ends, respectively, and the total length is 25 m. Such a long taper fiber can further enhance the properties of the SC while ensuring high power and good beam quality. To the best of the authors' knowledge, this is the first report of directly generating a high average power SC based on the T-YDF amplifier, which provides a proof-of-concept experiment to achieve a high average power SC source and greatly improves the potential application value of the SC source.

Reducing Laser Exposure Time of PBF-LB/P by Providing High Energy Without Thermal Degradation and Its Effect on Part Strength and Process Time

Abstract One of the most promising additive manufacturing technologies for the production of end-use parts is powder bed fusion of polymer with laser beam (PBF-LB/P). This technology can reduce production costs by increasing process efficiency and production speed. As PBF-LB/P is a layer-wise additive manufacturing process, the production speed can be increased by reducing the layering time. Although some operations such as recoating are performed during the layering process, considerable time is spent on laser scanning. To reduce the laser exposure time while maintaining proper powder melting, a high-power beam should be irradiated to the powder layer to prevent energy shortage. However, as the laser beam power increases, the irradiance at the beam center increases significantly, causing powder degradation such as thermal decomposition or sublimation. In this study, an appropriate input energy range was determined by obtaining an input energy limit that does not cause powder deterioration via experimental observations and temperature estimations during the process. Furthermore, the influence of the scanning parameters on the mechanical properties of built specimens was investigated to reduce the layering time within an indicated range. Results show that the mechanical strength of the built parts decreases slightly as the scan spacing increases following the expansion of the beam diameter. This study also validated the effects of scanning parameters on layering time. As a result, by doubling the scan speed and spacing, the layering time can be reduced by up to 1/3.

Synergy of high-intensity chromium ion implantation and ion beam energy impact on the zirconium alloy surface

The peculiarities and modes of material modification with high-intensity, high-power density ion beams on the irradiated surface are studied for the first time. Chromium ions are implanted into a zirconium alloy using a 25 kW/cm2, 450 μs beam at the pulse repetition rates within 8–35 pps. Every high-energy ion pulse impact is followed by ultrafast cooling of the surface due to heat removal into the target material. Three modes are studied at the temperatures of 580, 700, and 900 °C with an additional pulsed heating. An increase in the average target temperature from 580 to 700 °C within 1 h at the same pulse power density allows increasing the depth of chromium ion alloying from 1.5 to more than 7 μm. The use of ultrafast cooling of the Zr1%Nb alloy surface offers a grain size reduction from a few μm to approximately 50–250 nm, without any microstructural changes throughout the sample volume. An inhomogeneous chromium ion distribution over the target surface and depth is observed.

Computational study of cathode plasma dynamics in high-power electron beam diodes by particle-in-cell simulations

Plasma dynamics are essential in high-power electron beam diodes, as they influence the current density and can even cause gap closure because of fast expansion velocity during operation. In this study, the formation and expansion of the cathode plasma in a high-power planar diode has been investigated by particle-in-cell simulations. The results indicate that the expansion velocity of the cathode plasma in the planar diode is ∼2.5 cm/μs operating with a 340 kV peak voltage and 1.5 kA current, which possesses a maximum pressure of 1 Torr pressure and a gas desorption rate of 38 molecules per electron. Moreover, the enhanced emission on the edge causes a faster growth rate of the gas pressure and formation of plasma, which possesses a higher plasma density than other regions. A higher gas desorption rate and total amount of outgoing gas can cause a larger velocity of plasma expansion, and the expansion velocity is proportional to the logarithm of the rising speed of the diode voltage, while the amplitude of diode voltage did not show a clear correlation with plasma velocity. Finally, a combined dependence of the plasma velocity on the gas desorption rate, total gas volume, rising speed of the diode voltage, and diode voltage is concluded. This work provides new insights into the dynamics of cathode plasma in high-power diodes and may be helpful for engineering design.

Generation of vectorial vortex beams by a coherently combined laser array

With the superpositions of spin and orbital angular momentum, vectorial vortex beams (VVBs) have attracted great attention in recent years. Many approaches have been developed to generate such beams, but high-power output is not supported. Here, we report the coherent beam combining (CBC) for generating VVBs that are compatible with high-power fiber amplifiers. The laser array is composed of two discrete vortex arrays with left-handed and right-handed circular polarization states. The phase and polarization of each beamlet are manipulated simultaneously. Experimentally, the phase noise in the amplifiers is compensated by the all-fiber internal phase control feedback structure. Quarter-wave plates are employed as polarization state converters. When the system is in the closed loop, a distinct and stable VVB can be obtained in the far-field. This work could provide a significant reference for the future implementation of high-power structured beams.

High-power fiber laser incident beam absorptivity variation of molten pool surfaces during their solid-liquid-gas state evolution

The thermal and ablation effects of lasers are widely used in laser additive manufacturing, laser welding, laser cleaning, and laser cladding technologies. Absorptivity is the core index of laser beam-thermal energy conversion efficiency. This paper analyzed the irradiated material's absorption behavior during the solid-liquid-gas evolution of laser-ablated metal surfaces by comparing the temperature fields and the corresponding weld cross-sections for different laser action periods, considering the fusion and vaporization latent heats. The solid-liquid-gas state evolution of high-power fiber laser-irradiated metal surfaces occurs during several milliseconds, with a short solid-phase existence period, since fusion or melting time is much shorter than the vaporization time. As the solid-liquid-gas state evolves, the average absorptivity and the share of thermal conduction energy loss decrease with the laser action time, while the fusion energy loss gradually increases. The solid-phase surface of the metal in laser processing absorbs significantly more incident laser energy than the liquid-phase one. The longer the solid-phase occurrence period of the metal surface during the laser action, the greater its average absorptivity of the incident laser. By increasing the laser spot area and scanning rate, the solid-phase period of the laser-irradiated metal surface can be increased, improving its incident laser absorptivity.

Laser power density distribution metrology to support emerging trends in metal Additive Manufacturing

The laser power density distribution (PDD) applied to a material is a predominant process parameter that directly affects the properties of parts that are built with metal additive manufacturing (AM). Despite its prevalent effect on melting (especially melting depth and cooling rate), accurate characterization of PDDs in metal AM has been largely inadequate because of the challenging nature of such measurements. The metrological challenges include 1) withstanding power densities on the order of 10 MW/cm2, 2) accurately positioning optical devices (ideally within ±50 µm) relative to a reference plane, 3) intercepting and accurately profiling high-power beams at incidence angles up to 20° off-normal, 4) accurately measuring beams that are scanned significantly faster than 1 m/s, and 5) measuring highly-dynamic, non-Gaussian beam profiles (beam shaping). This paper describes measurement approaches, challenges, and future research directions for metal AM beam metrology. Preliminary results of laser directed energy deposition experiments illustrate the importance of accurately quantifying PDDs.

Synthesis of Aluminum Titanate Based Composite Ceramics Using High-Power Fast-Electron Beam

Synthesis of Aluminum Titanate Based Composite Ceramics Using High-Power Fast-Electron Beam

Research on high beam quality 3 × 1 double-cone fiber signal combiner at 9 kW level

The fiber signal combiner with high output power and high beam quality is an urgent problem to be solved. In this paper, the structure of the double-cone (both the input fibers and the output fiber are tapered) is proposed to improve the beam quality of the fiber signal combiner, and it is verified by simulation and experiment, with the output fiber of 50 µm core tapered to 35 µm as an example. The prepared 3 × 1 double-cone fiber signal combiner reaches the output power of 8.64 kW, and the beam quality is measured as M2 = 2.91. Compared with the M2 = 3.41 of the fiber signal combiner with non-tapered output fiber, the M2 of the double-cone fiber signal combiner is reduced by 14.7%.

Concept for power scaling by harmonic beam coaxial combination in an intra-cavity frequency doubling laser.

A new method of harmonic beam coaxial combination (HBCC) from two intra-cavity frequency doubling branches was demonstrated. Firstly, two identical nanosecond (ns) 532 nm green lasers with high power and good beam quality were created. Each green laser was constructed of an intra-cavity frequency doubling branch based on a laser diode (LD) end-pumped acousto-optical (AO) Q-switched 1064 nm Nd:YVO4 laser in a LiB3O5 (LBO) nonlinear crystal. Each branch generated about 45 W green output at a 50 kHz pulse repetition rate (PRR) with diffraction limited beam quality. The first green beam was injected into the LBO crystal in the second branch, and the pulses from the two branches did not exist simultaneously. Then, the HBCC was performed. Consequently, an 83 W combined green output power at 532 nm was obtained with a combination efficiency of 92.2%. The PRR of the HBCC pulse was doubled to be 100 kHz, with a pulse width of about 22 ns, corresponding to a single pulse energy of 0.83 mJ and a peak power of 37.73 kW. The combined beam quality factor was measured to be M x2 = 1.80 in the x direction and M y2 = 1.71 in the y direction, respectively. Moreover, many more beams could also be combined with this method for further scaling the green power.

Proton Beam APerture MoniTor instrument design and overview for the Commissioning and Operation of ESS High Power Beam on Target

This paper presents a detector developed to protect the ESS spallation target. The detector is installed to receive a proton beam that has a peak current of 62.5 mA, an average power of 5 MW, and energy up to 2 GeV. It is designed to detect any part of the proton beam that goes outside a defined aperture, which is deemed as an errant beam condition. This detector is mainly used for machine protection. The detector works based on two physical processes. The first process is the generation of current in metallic blades, which is proportional to the intercepting beam. The second process is heat load from the beam energy deposition in interacting thermocouples. The combination of these two signals allows the detection of events ranging from microseconds to several minutes. This paper also presents the design of the instrument, its efficiency, and its range of operation.

Acceleration of uranium beam to record power of 10.4 kW and observation of new isotopes at Facility for Rare Isotope Beams

The Facility for Rare Isotope Beams (FRIB) is a major nuclear physics facility for research with fast, stopped, and reaccelerated beams that was successfully commissioned in May 2022. A key capability of FRIB is the production of an acceleration of the uranium beam, but this capability requires the facility to work at the design limits of the lowest charge-to-mass ratio and the highest power density on the beam intercepting devices. This paper presents techniques for overcoming the significant challenges in accelerating the uranium beam, culminating in the demonstration of 10.4 kW on target, and the discovery of three new isotopes. The high-power uranium beam enabled us to produce and identify G88a, A93s, and S96e, within the first 24 h of operation. The successful uranium operation at FRIB sets a new record for accelerated uranium beam power above 10 kW and opens a new avenue of research with rare isotopes. Published by the American Physical Society 2024

17-4 PH Steel Parts Obtained through MEX and PBF-LB/M Technologies: Comparison of the Structural Properties.

The material extrusion (MEX) method utilizing highly filled metal filament presents an alternative to advanced additive metal manufacturing technologies. This process enables the production of metal objects through deposition and sintering, which is particularly attractive compared to powder bed fusion (PBF) technologies employing lasers or high-power electron beams. PBF requires costly maintenance, skilled operators, and controlled process conditions, whereas MEX does not impose such requirements. This study compares research on 17-4 PH steel manufactured using two different commercially available techniques: MEX and powder bed fusion with laser beam melting (PBF-LB/M). This research included assessing the density of printed samples, analyzing surface roughness in two printing planes, examining microstructure including porosity and density determination, and measuring hardness. The conducted research aimed to determine the durability and quality of the obtained samples and to evaluate their strength. The research results indicated that samples produced using the PBF-LB/M technology exhibited better density and a more homogeneous structure. However, MEX samples exhibited better strength properties (hardness).

Properties of a High-Power Ion Beam with Particle Energy up to 1 MeV Obtained from a Plasma Created by a High-Voltage Pulse on a Graphite Cathode

Properties of a High-Power Ion Beam with Particle Energy up to 1 MeV Obtained from a Plasma Created by a High-Voltage Pulse on a Graphite Cathode