High-performance Fiber-reinforced Cementitious Composites Research Articles

Experimental Investigation of High-performance Fiber-reinforced Cementitious Composite and its Effect on RC Beams by Numerical Method

In the present study, experimental investigations were initially conducted on high-performance fiber-reinforced cementitious composite (HPFRCC). A total of 9 samples were examined and subjected to a 4-point bending test. The sample lengths were standardized at 500 and 1700 mm. The variables under scrutiny included the impact of Micro Steel, Macro Steel, and polyvinyl alcohol fibers. Furthermore, the models were scrutinized under two conditions: with and without glass fiber reinforced polymer (GFRP) bars. The number of samples was 9. In the second part of the article, subsequent to verifying the experimental samples from the current study alongside a concrete beam, numerical analyses were carried out to assess the influence of HPFRCC on the behavior of RC beams. Similarly, the impact of GFRP diameter, as well as the height of HPFRCCs, on the seismic performance of RC beams, was investigated by conducting 36 numerical analyses. The analyses were carried out using nonlinear static methods, with monotonic loading. The model outputs encompass elastic stiffness, ultimate strength, relative stiffness, and energy dissipation. The experimental results showed that the use of macro steel fibers in models without GFRP rebars has better results on the flexural behavior of HPFRCC. Moreover, by reinforcing RC beams with HPFRCC, a 70% increase in energy dissipation was observed. The elastic stiffness and ultimate strength of the strengthened beam are directly proportional to the ratio of the HPFRCC's elastic flexural stiffness to that of the original beam. These results increase proportionally as this ratio rises.

Enhanced impact resistance of RC beams using various types of high-performance fiber-reinforced cementitious composites

This study investigates the impact resistance of reinforced concrete (RC) beams using various types of high-performance fiber-reinforced cementitious composites (HPFRCCs). A total of ten large-sized RC beams were fabricated and tested under static and impact loading conditions. Four different types of HPFRCCs with 2% by volume of steel, polyvinyl alcohol (PVA), and polyethylene (PE) fibers were considered. Ultra-high-performance fiber-reinforced concrete (UHPFRC) based on steel fibers demonstrated superior compressive and tensile strengths, while high-performance strain-hardening cementitious composite (HP-SHCC) based on PE fibers exhibited the highest strain and energy absorption capacities. The steel-bar reinforced (R-) UHPFRC and HP-SHCC beams showed superior flexural load capacity compared to reinforced normal strength concrete (R-NSC) beams. The highest ductility of 8.02 was found in the R-HP-SHCC beam, almost 5 times higher than that of the R-NSC beam. By drop hammer impact with a kinetic energy of 30 kJ, the R-UHPFRC beam completely failed due to its higher reaction load and lower structural ductility, while other RC beams made of NSC and HPFRCCs withstood the identical impact load. The R-HP-SHCC beam exhibited the best impact resistance, with a 29.1% lower maximum deflection compared to the R-NSC beam, and the largest residual load capacity after the impact damages. The R-HP-SHCC beam, despite being damaged, showed no reduction in flexural stiffness, yet it demonstrated an impressive 5.4% increase in load capacity compared to the undamaged beam.

Numerical assessment of fiber distribution effects on strain-hardening cement composites using a rate-dependent Voronoi-Cell-Lattice-Model

Strain-hardening cementitious composites, also known as high-performance fiber-reinforced cementitious composites, display exceptional strength and toughness not only under static conditions but also under high-speed dynamic loading. The mechanical properties of these composites are greatly influenced by the orientation and dispersion of embedded fibers. However, experimental analysis of complex fiber arrangements in real specimens has limitations, necessitating the development of computational models to understand the impact of fiber distribution. This study examines the effect of fiber distribution conditions on composite behavior using a Voronoi-Cell-Lattice-Model that incorporates reinforcing effects into discrete-type quasi-brittle matrix elements. Firstly, virtual fiber distribution models revealed that as the gauge length of specimens increased, weaknesses in fiber distribution were more likely to form, leading to decreased strength and strain capacity. Secondly, the model demonstrated that favorable fiber orientation relative to the loading direction and minimal sectional deviation in fiber dispersion significantly increased strain capacity and toughness. Finally, the study explored the wall-effect that may arise during specimen fabrication due to the boundary of the casting mold.

Quasi-static cyclic tests of FRP-confined steel-reinforced HPFRCC circular columns

This study presents a novel composite component comprising of steel-reinforced high-performance fiber reinforced cementitious composites (HPFRCC) circular columns confined by fiber-reinforced polymer (FRP), with the goal of improving the mechanical behavior of conventional reinforced concrete (RC) columns. Quasi-static cyclic loading tests were conducted to investigate various aspects of the column specimens, including failure phenomena, load-displacement response, sectional compression-bending performance, plastic hinge length, and lateral strain distributions in the FRP jacket, etc. A self-designed frictional force measurement device was employed to accurately measure the actual force borne by the specimen. The experiment results revealed that FRP confinement effectively improved the load-bearing capacity and deformation capacity of the specimens and delayed the deterioration of the sectional compression-bending performance. The superior tensile ductility of HPFRCC led to increased yielding displacement and peak load compared to FRP-confined concrete specimen, although this enhancement was limited. Furthermore, the peak load of the FRP-confined HPFRCC specimen increased with axial load, while the sectional compression-bending performance after the peak load remained relatively stable until approaching the collapse prevention (CP) limit state.

Simultaneous enhancement of ductility and sustainability of high-strength Strain-Hardening Cementitious Composites (SHCC) using recycled fine aggregates

In this study, recycled fine aggregates (RA) were successfully adopted to produce strain-hardening cementitious composites with a compressive strength of over 120 MPa. A multiple-scale investigation was conducted to study the tensile performance and cracking mechanism of the developed cement-based composites. Compared to the fine silica sand-based counterpart, significantly higher tensile strain capacity (>5%), more distinguished multiple cracking, and smaller average crack width (<100 μm) were achieved in RA-based strain-hardening cementitious composites. Supported by microscopic and mesoscopic results, the old mortar of RA with loose microstructures and weak RA/matrix interfaces were found to work as “additional flaws” in the matrix, which effectively tailored the distribution of active flaws and promoted multiple cracking behavior. In addition, the developed RA-based composites presented higher sustainability and lower material costs compared to fine silica sand-based ones. This study provides a new avenue for the upcycling of construction wastes in developing greener high-performance fiber-reinforced cementitious composites.

Plastic hinge length in reinforced HPFRCC beams and columns

The use of ductile concrete materials such as High Performance Fiber Reinforced Cementitious Composites (HPFRCCs) within plastic hinge regions of structural components has garnered research interest in order to improve the seismic resistance of reinforced concrete structures. While experimental and numerical results appear promising in reducing component damage and probability of system level collapse, accurate nonlinear analysis tools capable of capturing the influence of axial load well into a component’s inelastic regime is needed. In this study, a series of 180 high fidelity numerical simulations of HPFRCC beam–column elements are simulated and used to calibrate new plastic hinge length expressions for concentrated and distributed plasticity models for use in system level structural analysis. The numerical models cover a range of HPFRCC material properties, reinforcement ratios, shear span lengths, and axial load levels. The ability of the newly developed expressions to predict component inelastic rotations are subsequently compared to hinge length expressions in the literature and the inelastic rotations of 47 experimental components. The results of this study provide new insights into the effects of axial load on the plastic hinge behavior of HPFRCC components, significantly improves on the accuracy of past plastic hinge length expressions allowing for more accurate modeling of HPFRCC component responses and system level behavior.

An Analytical Study of the Out-of-plane Seismic Performance of Masonry Walls Reinforced with High-Performance Fiber-Reinforced Cementitious Composites

Frequent earthquake occurrences in various regions of Korea have highlighted the urgent need that exists for the seismic retrofitting of unreinforced masonry buildings, which are particularly vulnerable to lateral forces. In this study, the out-of-plane seismic performance of masonry walls reinforced with high-performance fiber-reinforced cementitious composites (HPFRCCs) was evaluated using finite element analysis. ABAQUS was used to establish the analysis model, and the reliability of the model was validated by comparing the model results with shaking table test results. A parametric study of the reinforced masonry walls was thereafter conducted using the parameters of the reinforced sides of the walls (unilateral and bilateral) and thicknesses (10 and 20 mm). The analysis of the acceleration and displacement of the masonry walls revealed the beneficial effects of HPFRCCs on the out-of-plane seismic performance of the walls. The seismic performance of the walls was significantly enhanced when the HPFRCCs were applied to both sides of the walls.

Projecting the resiliency of nano-modified cementitious composites with hybrid BFP/PVA fibers in shear key joints

Effective bond strength at the interface between conventional concrete (CC) and high-performance fiber-reinforced cementitious composites (HPFRCC) is vital for applications like shear key for bridge joints. This study investigated the suitability of HPFRCC incorporating various constituents (cement, slag, as well as nano-silica), with only basalt fiber pellets (macro-BFP) or hybrid fiber systems including macro-BFP and micro-polyvinyl alcohol (PVA) fibers. BFP is a new emerging class of basalt fiber strands protected by a polymer coat. Experimental results (slant shear, pure shear, rebar pull-out, etc.) were used to develop modeling [homogenization/finite element modeling (FEM)] components to evaluate the effect of HPFRCC mixture design parameters on the mode of failure and bonding capacity with CC and steel rebar. After verification, these model components were integrated in a full-scale shear key joint model to project the field performance of the developed HPFRCC. The results revealed that nano-silica had a significant effect at improving the HPFRCC bonding strength capacity with CC and steel reinforcement. Whilst increasing BFP dosage (4.5%) in the nano-modified composites resulted in reduction of the interfacial bonding with CC, it significantly improved the rebar interfacial bonding and ultimate shear key capacity of the joint. Comparatively, the inclusion of 1% micro-PVA fibers in the nano-modified composites comprising macro-BFP resulted in the highest increase in shear resistance force, interfacial bonding with precast CC and shear reinforcement dowels, and ductility which suggests their promising potential to be employed in shear key jointing applications.

Recent studies on the mechanical properties of Engineered Cementitious Composite

Engineered Cementitious Composite (ECC) is a type of High-Performance Fiber-Reinforced Cementitious Composite (HPFRCC) that has emerged as a promising material for use in construction and engineering. ECC is designed based on micromechanical theory, resulting in a remarkable tensile strain capacity of over 6%, while maintaining a low fiber volume fraction of no more than 2%. The material’s high flexibility enables it to be molded into various shapes, and it exhibits excellent mechanical properties, making it suitable for field applications such as the construction of joint-less deck slabs, link slabs, and retrofitting of critical structures like dams and tunnels. However, the accurate characterization of ECC’s properties requires the use of appropriate testing methods, particularly regarding its mechanical characteristics, including compressive strength, flexural strength, and direct and indirect tensile strength. This review highlights the significance of understanding ECC’s mechanical properties and emphasizes the importance of using appropriate testing techniques to evaluate the material’s properties and structural behavior.

Cyclic behavior of existing RC bridge piers strengthened by exterior ECC and BFRP/ECC composite jacketing at pier base

Engineered cementitious composites (ECC) are a class of high-performance fiber-reinforced cementitious composites. This study proposes using ECC and BFRP grid-reinforced ECC (BFRP/ECC) as external jackets at the base of existing RC bridge piers to enhance seismic performance. Seven 1/5-scale RC bridge piers were tested under reversed cyclic loading, including one unmodified pier as reference and six reinforced piers with varying jacket thickness, height, interface, and BFRP grid mesh size. The test results demonstrate that both ECC and BFRP/ECC composite jacketing effectively enhance ductility. The hysteretic response of the reinforced piers with different interfacial properties, however, varied significantly. The piers with interfacial shear keys exhibited enhanced flexural strength, ductility, and energy dissipation capacity but sustained severe damage as jacketing thickness and height increased. Conversely, the piers with smooth interfaces showed insignificant improvements in flexural strength but significant enhancement in ductility with marginal damage. This behavior can be attributed to the fact that the exterior jacketing in specimens with interfacial shear keys was under bi-axial tension-compression stress state due to flexural compression and lateral expansion of the plastic hinge, while the jacket in specimens with smooth interfaces acted solely as lateral confinement.

Effect of conductive surface-coated polyethylene fiber on the electrical and mechanical properties of high-performance fiber-reinforced cementitious composites

This study investigated the electrical conductivity and mechanical properties of high-performance fiber-reinforced cementitious composites (HPFRCC) with conductive coated ultra-high-molecular-weight (UHMW) polyethylene (PE) fibers. The silver nanoparticles with spherical shape were coated most evenly. Despite some parts of the fiber surface being less coated with carbon nanotube (CNT) and graphite nanofiber (GNF) compared to the silver nanoparticles, they effectively increased electrical conductivity of the plain PE fiber. Both the coating degree and conductivity of the coating material affect the conductivity of PE fiber. The compressive strength of HPFRCC was not affected by conductive coating. The electrical conductivity of HPFRCC improved by 18.7%–45.1% than the control specimen, and the highest electrical conductivity was achieved when coated with silver nanoparticles. Incorporating conductive coating fibers had a negative effect on tensile strengths (18.9–23.5% decreases) but a positive effect on the ductility. The GNF-coated PE fibers led to the strain capacity and energy absorption capacity improved by 69.4 and 44.8%, respectively. Therefore, given the increase in deformation performance outweighs the decrease in tensile strength, engineered, conductive coating fibers can be used as novel reinforcement in HPFRCC to attain additional functionalities related to electrical capabilities.

Strain Softening of High-Performance Fiber-Reinforced Cementitious Composites in Uniaxial Compression

This study investigates the strain softening behavior of high-performance fiber-reinforced cementitious composites (HPFRCCs) under uniaxial compression. HPFRCC mixtures with different compressive strengths ranged from 120 to 170 MPa were prepared. The measurement method of feedback control on loading rate based transverse displacement was applied. Stress–strain and stress−inelastic displacement curves were plotted and analyzed with the results in the literature. It was found that the post-peak energy absorption of HPFRCC considering inelastic deformation was about 3–7 times higher than conventional concrete. Based on the experimental results in the present work, fitting models on post-peak stress–strain/−displacement curves were considering for different aspect ratios proposed.

Assessment of Different Methods for Enhancing Progressive Collapse Resistance of Irregular Reinforced Concrete Buildings Using Pushdown Analysis

Ensuring structures meet rigorous structural requirements is paramount in mitigating progressive collapse risk. In this comprehensive investigation, we scrutinize the impact of four distinct mitigation techniques on the propensity for progressive collapse in a six-story building featuring irregular structural attributes. The study adheres to the concrete building construction code ACI 318-14 and evaluates methods that include: (a) reinforcing the reinforced concrete (RC) slab with high-performance fiber-reinforced cementitious composites (HPFRCCs), (b) enhancing the RC slab with carbon fiber-reinforced polymers (CFRPs), (c) incorporating steel plate shear wall (SPSW) within specific columns, and (d) introducing an innovative approach named as the steel belt strip (SBS). In the context of 10 independent column loss scenarios conducted on the first floor, the nonlinear dynamic analysis reveals that HPFRCC effectively reduces vertical displacement under the removed column by up to 99.89% in certain scenarios. Meanwhile, the use of CFRP layers leads to reductions of up to 95% in vertical displacement, but with variations in effectiveness across scenarios. Notably, the SBS technique demonstrates remarkable potential by reducing vertical displacement by 97%, 89%, and 25.9% in different scenarios. This reduction, in conjunction with the mitigation of axial load on adjacent columns, makes the SBS a standout performer. Moreover, pushdown analysis indicates that, with the employment of these mitigation methods, the maximum loading factor can be increased up to 2.14 times in specific scenarios, significantly enhancing the structure’s resistance to progressive collapse. This pioneering research not only bolsters the resilience of irregular RC buildings but also holds profound implications for industry standards, risk assessment, and construction technology innovation.

Seismic rehabilitation of existing RC school buildings with under-designed joints by means of reinforced jacketing of high performance fiber reinforced cementitious composite (HP-FRCC)

Seismic rehabilitation of existing RC school buildings with under-designed joints by means of reinforced jacketing of high performance fiber reinforced cementitious composite (HP-FRCC)

Cementitious Composites with Cellulose Nanomaterials and Basalt Fiber Pellets: Experimental and Statistical Modeling

The production of high-performance fiber-reinforced cementitious composites (HPFRCCs) as a durable construction material using different types of fibers and nanomaterials critically relies on the synergic effects of the two materials as well as the cementitious composite mixes. In this study, novel HPFRCCs were developed, which comprised high content (50%) slag by mass of the base binder as well as nano-silica (NS) or nano-crystalline cellulose (NCC). In addition, nano-fibrillated cellulose (NFC), and basalt fiber pellets (BFP), representing nano-/micro- and macro-fibers, respectively, were incorporated into the composites. The response surface method was used in this study’s statistical modeling part to evaluate the impact of key factors (NS, NCC, NFC, BFP) on the performance of 15 mixtures. The composites were assessed in terms of setting times, early- and late-age compressive strength, flexural performance, and resistance to freezing-thawing cycles, and the bulk trends were corroborated by fluid absorption, thermogravimetry, and microscopy tests. Incorporating NS/NCC in the slag-based binders catalyzed the reactivity of cement and slag with time, thus maintaining the setting times within an acceptable range (maximum 9 h), achieving high early- (above 33 MPa at 3 days) and later-age (above 70 MPa at 28 days) strength, and resistance to fluid absorption (less than 2.5%) and frost action (DF above 90%) of the composites. In addition, all nano-modified composites with multi-scale fibers showed notable improvement in terms of post-cracking flexural performance (Residual Strength Index above 40%), which qualify them for multiple infrastructure applications (i.e., shear key bridge joints) requiring a balance between high-strength properties, ductility, and durability.

Providing a strategy to restore damaged RC beam-column joints with the combination of CFRP and HPFRCC

This paper endeavors to assess the seismic performance of 3D reinforced concrete (RC) beam-column joints situated on the exterior of buildings, but lacking special ductility requirements. The joints have been rehabilitated by High-Performance Fiber-Reinforced Cement Composites (HPFRCC) and retrofitted using Carbon Fiber Reinforced Polymer (CFRP) wrap methodology. In this context, five beam-column joints located on the exterior of a structure have been subjected to cyclic lateral loading, while being scaled down to half their original size. The present study entailed an investigation into the cyclic behavior of three control specimens in its initial stage. Following the initial examination, it was observed that the control specimens, lacking any designated ductility standards, experienced significant core damage. During the subsequent phase of experimentation, the impaired concrete sections of the control samples were remediated through substitution with HPFRCC matter. Additionally, CFRP sheets were implemented for retrofit purposes. The modified specimens were then exposed to comparable cycles of loading. An analysis is conducted on the empirical findings of the specimens under investigation. The findings of this study indicate that the utilization of HPFRCC materials and CFRP sheets in the restoration and enhancement of deteriorated joints has led to a notable enhancement of their strength and displacement capacity. Specifically, this approach has facilitated the creation of a flexural plastic hinge and impeded the occurrence of shear failure within the core, leading to an improved overall behavior of the repaired damaged joint, which is comparable to that of undamaged seismic joints. The application of this technique demonstrates a high degree of efficacy in the rehabilitation and enhancement of edifices with deficient seismic details that have sustained damage subsequent to an earthquake event.

Enhancement of in-plane shear performance in masonry walls strengthened with high-performance fiber-reinforced cementitious composites

This study aims to design a high-performance fiber-reinforced cementitious composite (HPFRCC) material for reinforcing masonry walls and assess its impact on in-plane shear performance. Different specimens were compared, including an unreinforced one, a conventional mortar-reinforced one, and HPFRCC-reinforced specimens of varying thicknesses ranging from 10 mm to 20 mm. Aspects such as failure modes, shear stress–strain curves, pseudo-ductility, and energy dissipation were evaluated. Test results indicated that the unreinforced and mortar-reinforced masonry walls demonstrated brittle failure with wide cracks on both sides, whereas HPFRCC-reinforced walls exhibited ductile failure with controlled crack propagation owing to the excellent mechanical properties of HPFRCC, such as an average tensile strength of 7.32 MPa and a tensile strain capacity of 4.60 %. The HPFRCC significantly enhanced the shear strength and modulus of the masonry walls. The wall reinforced with 20 mm-thick HPFRCC showed a remarkable 26-fold increase in the energy dissipation capacity compared to the unreinforced one, and the 10-mm-thick and 15 mm-thick strengthening demonstrated 4.0- and 5.7-times improvement, respectively. The ideal HPFRCC overlay thickness was found to be between 15 mm and 20 mm. Beyond this thickness, gravitational flow and stiffness asymmetry negatively impacted shear performance.

Multi-performance experimental assessment of autogenous and crystalline admixture-stimulated self-healing in UHPFRCCs: Validation and reliability analysis through an inter-laboratory study

The huge benefits brought by the use of Ultra High-Performance Fibre-Reinforced Cementitious Composites (UHPFRCCs) include their high “intrinsic” durability, which is guaranteed by (1) the compact microstructure and (2) the positive interaction between stable multiple-cracking response and autogenous self-healing capability. Hence, self-healing capability must be properly characterized addressing different performances, thus providing all the tools for completely exploiting such large potential. Within this context, the need is clear for a well-established protocol for self-healing characterization. To this end, in the framework of the Cost Action CA15202 SARCOS, six Round Robin Tests involving 30 partners all around Europe were launched addressing different materials, spanning from ordinary concrete to UHPFRCC, and employing different self-healing technologies. In this paper, the tailored experimental methodology is presented and discussed for the specific case of autogenous and crystalline-admixture stimulated healing of UHPFRCC, starting from the comparison of the results from seven different laboratories. The methodology is based on chloride penetration and water permeability tests in cracked disks together with flexural tests on small beams. The latter ones are specifically aimed at assessing the flexural performance recovery of UHPFRCCs, which stands as their signature design “parameter” according to the most recent internationally recognized design approaches. This multi-fold test approach allows to address both inherent durability properties, such as through-crack chloride penetration and apparent water permeability, and more structural/mechanical aspects, such as flexural strength and stiffness.

Investigation of constitutive models of HPFRCC subjected to static and dynamic loadings

High-performance fiber-reinforced cement composite (HPFRCC), an advanced construction material, has superior material properties than normal concrete. As concrete constitutive models, such as the Karagozian & Case (K&C) and continuous surface cap (CSC) models, are utilized in various numerical analyses of HPFRCC structures under static and dynamic loadings, here, calibration methods for these two constitutive models are suggested to describe the material behaviors of HPFRCC more precisely based on uniaxial and triaxial test data. Multi-element analysis of laboratory material tests is performed on the calibrated models with four different element sizes not only to examine their reliability but also to investigate their mesh-size dependency. Moreover, the differences in the performance of these models are analyzed in terms of their theoretical background, and numerical simulations are performed on the HPFRCC structures subjected to a low-velocity impact as well as near-field blast tests. By comparing the numerical and experimental results, the CSC model is found to exhibit strength for simulating crack distribution at low strain rates, whereas the K&C model shows reasonable predictions of the failure behavior of HPFRCC structures at high strain rates.

Blast Resistance Capacities of Structural Panels Subjected to Shock-Tube Testing with ANFO Explosive.

This study presents a series of shock-tube tests conducted on structural panels using ammonium nitrate fuel oil (ANFO) as the explosive. The characteristics of the blast waves propagating through the shock tube were analyzed by measuring the pressure generated at specific locations inside the shock tube. The extent of differences in blast pressure generated in a confined space, such as the shock tube, was compared to that predicted by the proposed method in the Unified Facilities Criteria 3-340-02 report. The target specimens of this study were plain reinforced concrete (RC), high-performance fiber-reinforced cementitious composites (HPFRCCs), and composite panels. Polyurea-coated RC panels and steel plate grid structure-attached RC panels were used as composite panels to evaluate the effectiveness of the coating and structural damping methods on the enhancement of structural blast resistance. The tests were conducted with different ANFO charges, and the crack patterns and lengths on the rear surface of each panel were measured. Based on the measured results, discussions regarding the blast resistance capacities of each panel type are provided.