With the persistent rise in global energy demand, the efficient extraction of petroleum resources has become an urgent and critical issue. Polymer flooding technology, widely employed for enhancing crude oil recovery, still lacks an in-depth understanding of the distribution of residual oil within the microscopic pore structure and the associated displacement mechanisms. To address this, a digital pore network model was established based on mercury intrusion experimental data, and pore structure visualization was achieved through 3Dmax software, simulating the oil displacement process under various polymer concentrations, molecular weights, and interfacial tension conditions. The findings reveal that moderately increasing the polymer concentration (from 1000 [mg/L] to 2000 [mg/L]) improves the recovery factor during polymer flooding by approximately 1.45%, effectively emulsifying larger masses of residual oil and reducing the proportion of throats with high oil saturation. However, when the concentration exceeds 2500 [mg/L], the dispersion of residual oil is hindered, and the enhancement in displacement efficiency becomes marginal. Increasing the molecular weight from 12 million to 16 million and subsequently to 24 million elevates the recovery factor by approximately 1.07% and 1.37%, respectively, reducing clustered residual oil while increasing columnar residual oil; high molecular weight polymers exhibit a more significant effect on channels with high oil saturation. Lowering the interfacial tension (from 30 [mN/m] to 0.005 [mN/m]) markedly enhances the binary flooding recovery factor, with the overall recovery reaching 71.72%, effectively reducing the residual oil within pores of high oil saturation. The study concludes that adjusting polymer concentration, molecular weight, and interfacial tension can optimize the microscopic distribution of residual oil, thereby enhancing oil displacement efficiency and providing a scientific foundation for further improving oilfield recovery and achieving efficient reservoir development.
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