The top-down vat photopolymerization (VPP) printing process, known for its extensive material adaptability and elimination of the release step between the printed object and the separation film, is widely used in 3D printing of advanced functional materials. However, for slurries that cannot achieve rapid self-leveling, edge morphology distortion in printed objects reduces geometric precision. This study investigated the issue of edge morphology distortion in the top-down VPP printing process, and proposes a liquid surface support (LSS) printing method that can be applied to general VPP printers. The results show that the protective slurry fence printed simultaneously with the object can provide excellent liquid surface support for the uncured layer above the printed object, which shifts the edge morphology distortion issue from the target object to the fence. The gap distance between the fence and the target sample is identified as the primary factor affecting edge morphology fidelity, which is influenced by surface tension. Finally, we successfully validated the application of the LSS printing method in the printing of ceramic dental prostheses and slender rod structures. This novel method significantly enhances the geometric precision of printed samples and is expected to promote the advancement of VPP printing applications for advanced functional materials.
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