Hierarchical Surface Research Articles

Functionalisation of the Aluminium Surface by CuCl2 Chemical Etching and Perfluoro Silane Grafting: Enhanced Corrosion Protection and Improved Anti-Icing Behaviour

This study aimed to prepare a facile hierarchical aluminium surface using a two-step process consisting of chemical etching in selected concentrations of CuCl2 solution and surface grafting through immersion in an ethanol solution containing 1H, 1H, 2H, 2H-perfluorodecyltriethoxysilane. The goal was to achieve superhydrophobic characteristics on the aluminium surface, including enhanced corrosion resistance, efficient self-cleaning ability, and improved anti-icing performance. The surface characterisation of the untreated aluminium and treated in CuCl2 solutions of different concentrations was performed using contact profilometry, optical tensiometry, and scanning electron microscopy coupled with energy dispersive spectroscopy to determine the surface topography, wettability, morphology, and surface composition. The corrosion properties were evaluated using potentiodynamic measurements in simulated acid rain solution and salt-spray test according to ASTM B117-22. In addition, self-cleaning and anti-icing tests were performed on superhydrophobic surfaces prepared under optimal conditions. The results showed that the nano-/micro-structured etched aluminium surface with an optimal 0.5 M concentration of CuCl2 grafted with a perfluoroalkyl silane film achieved superhydrophobic characteristics, with water droplets exhibiting efficient corrosion protection, self-cleaning ability, and improved anti-icing performance with decreased ice nucleation temperature and up to 545% increased freezing delay.

ID: 340645 Reactive hierarchical surface restructuring technology for next generation, low-cost, sustainable, and high-performing neurostimulation electrodes

ID: 340645 Reactive hierarchical surface restructuring technology for next generation, low-cost, sustainable, and high-performing neurostimulation electrodes

Direct writing of calcium phosphate/graphite nanocomposite film using laser-induced graphitization of polyimides

We report the direct writing of calcium phosphate/graphite nanocomposite using laser-induced graphitization of suspension-covered polyimide (PI) films. Calcium phosphate/graphite nanocomposites are desirable for the osteoconductive, osteoconductive, and resorptive properties of calcium phosphate and the electrical conductivity of graphitic carbon. Two forms of calcium phosphate, namely, EggCaP and CaOP, were synthesized by chemomechanical alloying of diammonium hydrogen phosphate (DHP) with eggshells – a waste material – and reagent-grade calcium oxide (CaO) powders, respectively. Fourier transform infrared (FTIR) spectroscopy of the synthesized powders revealed the phase change of starting materials to calcium phosphates (CaP), and powders were suspended in methanol to form printing suspension. Laser irradiation of synthesized CaP powder suspension-covered polyimide (PI) surfaces resulted in the formation of electrically conductive films due to laser-induced graphitization of PI. Laser-induced graphited films based on EggCaP suspension (ELIG) and CaOP (CLIG) had a sheet resistance of 25 Ω/∎ and 30 Ω/∎, respectively, and had lower resistance than the LIG films formed from bare PI (60 Ω/∎). Raman spectroscopy revealed that repeated laser irradiation of ELIG and CLIG film led to decreased defects and higher graphitization. ELIG had an ID/IG ratio of 0.65 after the first irradiation, but repeated irradiation reduced the ratio to 0.38. Similarly, CLIG had a higher ID/IG ratio of 0.55 during the first irradiation, and repeated irradiation reduced it to 0.42. Furthermore, CO, CO stretch modes, and various PO4 groups were also found in the Raman spectrum, indicating the formation of CaP/graphite nanocomposites in the graphitized films. SEM results showed that both graphitized films had closed foam-like microstructure with CaP particles deposited on the pore walls. Films formed after single irradiation had discrete CaP particle deposits on the surface, but repeated laser irradiation led to the integration of CaP particles into the pore walls. The ELIG films showed higher incorporation of the CaP particles and the highest electrical conductivity. The laser-induced graphitic transformation leads to incorporating the CaP particles into a conductive substrate, resulting in a CaP/graphite nanocomposite. The high electrical conductivity, closed-foam-like microstructure, porosity, biocompatibility, and hierarchical surface roughness of the ELIG and CLIG films make them attractive for biosensors, bioelectronics, and implant applications.

Robust algorithm for automatic surface-based outlier detection in MBES point clouds

Bathymetric multibeam echosounder systems (MBES) provide high-resolution mapping of underwater topography but are highly susceptible to errors due to harsh environmental conditions and the measurement process. Traditionally, manual post-processing is required to ensure data quality, a time-consuming, expensive, and subjective task. To address this issue, we propose a surface-based algorithm for pre-processing and cleaning MBES data that reduces manual intervention and improves consistency. A surface-based algorithm models the underwater topography as a surface instead of processing individual points. By assuming a continuous surface for underwater geometry, the algorithm easily identifies observations that deviate significantly from this model. The method combines a hierarchical B-spline surface with iterative robust estimation to automate data cleaning. Preliminary results on example datasets show a balanced outlier detection accuracy of 0.99, with manual processing time reduced from 2 days to just 30 min.

Efficiency-centered vs novelty-centered: unpacking the impact of business model design on services in manufacturing firms

PurposeHow does business model design play a role in enabling manufacturing firms’ services? This study aims to investigate the impact of two distinct types of business model design, namely, efficiency-centered business model design (EBMD) and novelty-centered business model design (NBMD), and their effects in balanced and imbalanced configurations, on two types of services: product- and customer-oriented services.Design/methodology/approachUsing matched survey data of 390 top managers and objective performance data of 195 Chinese manufacturing firms, this study uses hierarchical regression, polynomial regression and response surface analysis to test the hypotheses.FindingsThe results show that while EBMD positively affects product-oriented services, NBMD positively affects customer-oriented services. Both types of services exert a significant influence on firm performance. Furthermore, the degree of product- and customer-oriented services increases with an increasing effort level with a balance between EBMD and NBMD. Asymmetrical, imbalanced configuration effects reveal that the degree of product-oriented services is higher when the EBMD effort exceeds the NBMD effort, and the degree of customer-oriented services is higher when the NBMD effort exceeds the EBMD effort.Originality/valueThis study enriches the understanding of designing business models to facilitate service growth in manufacturing firms, ultimately benefiting firm performance. In addition, exploring balanced and imbalanced configurations of EBMD and NBMD offers new insights into business model dual design research.

Laser Direct Writing of Setaria Virids-Inspired Hierarchical Surface with TiO2 Coating for Anti-Sticking of Soft Tissue.

In minimally invasive surgery, the tendency for human tissue to adhere to the electrosurgical scalpel can complicate procedures and elevate the risk of medical accidents. Consequently, the development of an electrosurgical scalpel with an anti-sticking coating is critically important. Drawing inspiration from nature, we identified that the leaves of Setaria Virids exhibit exceptional non-stick properties. Utilizing this natural surface texture as a model, we designed and fabricated a specialized anti-sticking surface for electrosurgical scalpels. Employing nanosecond laser direct writing ablation technology, we created a micro-nano textured surface on the high-frequency electrosurgical scalpel that mimics the structure found on Setaria Virids leaves. Subsequently, a TiO2 coating was deposited onto the ablated scalpel surface via magnetron sputtering, followed by plasma-induced hydrophobic modification and treatment with octadecyltrichlorosilane (OTS) to enhance the surface's affinity for silicone oil, thereby constructing a self-lubricating and anti-sticking surface. The spreading behavior of deionized water, absolute ethanol, and dimethyl silicone oil on this textured surface is investigated to confirm the effectiveness of the self-lubrication mechanism. Furthermore, the sticking force and quality are compared between the anti-sticking electrosurgical scalpel and a standard high-frequency electrosurgical scalpel to demonstrate the efficacy of the nanosecond laser-ablated micro-nano texture in preventing sticking. The findings indicate that the self-lubricating anti-sticking surface fabricated using this texture exhibits superior anti-sticking properties.

Sustainability inspired fabrication of next generation neurostimulation and cardiac rhythm management electrodes via reactive hierarchical surface restructuring

Over the last two decades, platinum group metals (PGMs) and their alloys have dominated as the materials of choice for electrodes in long-term implantable neurostimulation and cardiac rhythm management devices due to their superior conductivity, mechanical and chemical stability, biocompatibility, corrosion resistance, radiopacity, and electrochemical performance. Despite these benefits, PGM manufacturing processes are extremely costly, complex, and challenging with potential health hazards. Additionally, the volatility in PGM prices and their high supply risk, combined with their scarce concentration of approximately 0.01 ppm in the earth’s upper crust and limited mining geographical areas, underscores their classification as critical raw materials, thus, their effective recovery or substitution worldwide is of paramount importance. Since postmortem recovery from deceased patients and/or refining of PGMs that are used in the manufacturing of the electrodes and microelectrode arrays is extremely rare, challenging, and highly costly, therefore, substitution of PGM-based electrodes with other biocompatible materials that can yield electrochemical performance values equal or greater than PGMs is the only viable and sustainable solution to reduce and ultimately substitute the use of PGMs in long-term implantable neurostimulation and cardiac rhythm management devices. In this article, we demonstrate for the first time how the novel technique of “reactive hierarchical surface restructuring” can be utilized on titanium—that is widely used in many non-stimulation medical device and implant applications—to manufacture biocompatible, low-cost, sustainable, and high-performing neurostimulation and cardiac rhythm management electrodes. We have shown how the surface of titanium electrodes with extremely poor electrochemical performance undergoes compositional and topographical transformations that result in electrodes with outstanding electrochemical performance.

Preparation of Aluminum-Based Superhydrophobic Surfaces for Fog Collection by Bioinspired Sarracenia Microstructures.

Freshwater shortage is a growing problem. Inspired by the Sarracenia trichome fog-trapping and ultrafast water-transport structure, a series of hierarchical textured surfaces with high-low ribs with different wettabilities was prepared based on laser processing combined with dip modification. Through fog-collection performance tests, it was found that the samples with superhydrophobicity and low adhesion had the best fog-collection effect. In addition, it was observed that the fog-collection process of different microstructured samples was significantly different, and it was analysed that the fog-collection process was composed of two aspects: directional condensation and directional transport of droplets, which were affected by the low ribs number and rib height ratio. A design parameter was given to create the Sarracenia trichome-like structure to achieve a fast water transport mode. This study provides a good reference for the development and preparation of fog-collection surfaces.

ADP-based online compensation hierarchical sliding-mode control for partially unknown switched nonlinear systems with actuator failures

This article investigates an adaptive dynamic programming-based online compensation hierarchical sliding-mode control problem for a class of partially unknown switched nonlinear systems with actuator failures and uncertain perturbations under an identifier-critic neural networks architecture. Firstly, by introducing a cost function related to hierarchical sliding-mode surfaces for the nominal system, the original control problem is equivalently converted into an optimal control problem. To obtain this optimal control policy, the Hamilton–Jacobi–Bellman equation is solved through an adaptive dynamic programming method. Compared with conventional adaptive dynamic programming methods, the identifier-critic network architecture not only overcomes the limitation on the unknown internal dynamic but also eliminates the approximation error arising from the actor network. The weights in the critic network are tuned via the gradient descent approach and the experience replay technology, such that the persistence of excitation condition can be relaxed. Then, a compensation term containing hierarchical sliding-mode surfaces is used to offset uncertain actuator failures without the fault detection and isolation unit. Based on the Lyapunov stability theory, all states of the closed-loop nonlinear system are stable in the sense of uniformly ultimately boundedness. Finally, numerical and practical examples are given to demonstrate the effectiveness of our presented online compensation control strategy.

Fabrication of omniphobic PVDF membrane with SiO2–FeOOH hierarchical structures for robust membrane distillation

Omniphobic membrane has been demonstrated as an effective strategy to mitigate membrane wetting and fouling risks in membrane distillation (MD) processes. In this work, novel omniphobic membranes with hierarchical re-entrant surface structure were fabricated. Firstly, the FeOOH nanorods were deposited on the polydopamine (PDA) pre-treated poly (vinylidene fluoride) PVDF membrane. After that, the SiO2 nanoparticles (NPs) were coated on the FeOOH nanorods via electrostatic attraction to form hierarchical structures. Finally, the fluorosilane was utilized to reduce the membrane surface free energy, contributing to PVDF based omniphobic membranes. The effects of reaction time, FeCl3·6H2O and SiO2 NPs concentrations on membrane properties, including membrane surface morphology, average pore size, contact angles (CAs), surface roughness and permeate flux, were investigated in detail. The resulting omniphobic membranes showed high CAs towards various tested liquids, such as 0.4 mM sodium dodecyl sulfate (SDS) solution (143.9 ± 0.8°), hexadecane (113.5 ± 3.2°) and mineral oil (132.5 ± 2.8°). This membrane exhibited outstanding performance in a continuous 50-h vacuum membrane distillation (VMD) process with a 10 wt% NaCl feed solution. Besides, the anti-oil-fouling properties were further assessed with a feed solution containing 200-ppm hexadecane and 3.5-wt% NaCl, the omniphobic membrane exhibited steady permeate flux of above 24.18 kg m−2 h−1 and a 99.99 % rejection rate during 50-h testing. Finally, the omniphobic membrane showed high anti-wetting properties by SDS/salt solution. This work introduces a new strategy for fabricating omniphobic membranes that shows significant potential for treating complex industrial wastewaters.

Micro/Nano Hierarchical Crater-Like Structure Surface With Mechanical Durability and Low-Adhesion for Anti-Icing/Deicing.

Superhydrophobic surfaces have attracted significant attention for their ability to prevent ice formation and facilitate deicing without requiring external energy. However, these surfaces are often vulnerable to damage from external forces, leading to functional failure due to poor mechanical stability, which limits their widespread use. Drawing inspiration from the hierarchical groove of rose petals and the micropapillae of lotus leaves, a simple laser-based method is proposed to create a superhydrophobic surface with a micro/nano hierarchical crater-like structure (HCLS). To enhance the surface, boiling water treatment is applied to induce dense nanostructures, resulting in an optimal contact angle (CA) of 162° and a desirable sliding angle (SA) of 2.0°. The initial ice adhesion strength of HCLS is as low as 1.4kPa and remains below 10kPa even after 300cm sandpaper abrasion. Furthermore, the HCLS demonstrates excellent mechanical durability, maintaining its performance under conditions that simulate the continuous impact of water and sand in extreme weather. This approach offers an innovative design concept that has the potential to advance the development of anti-icing and deicing surfaces for future aircraft.

Hierarchical structure on tin bronze hydrostatic bearing surfaces to achieve ultra-high Cassie stability

The hierarchical structure represents a significant approach to enhance the Cassie stability on superhydrophobic hydrostatic bearing surfaces. However, the preparation of a robust hierarchical structure on tin bronze alloy remains unknown. In the present study, a hierarchical structure comprising micro-bulges and nanowires was fabricated on a tin bronze surface, exhibiting excellent superhydrophobicity (water contact angle, WCA = 163°). In contrast to the micro-bulge structure, the hierarchical structure surface exhibited a quasi-reversible trajectory after pressure, with the WCA recovered to 161°. For the same triple-phase contact line (TPCL), a higher Laplace pressure (3640 Pa) is required to destroy the Cassie state of the hierarchical structure. Droplets on the hierarchical structure can rapidly recover to a stable Cassie state after impact. It can be verified the hierarchical structure has higher Cassie stability to resist pressure, thermal exposure, and impact. The slip lengths of the hierarchical structure in water and VG5 lubricant are 18 μm and 27 μm, respectively. The hierarchical structure preparation is straightforward, and its application to hydrostatic bearings can enhance stability.

Enhancing Bactericidal Properties of Ti6Al4V Surfaces through Micro and Nano Hierarchical Laser Texturing.

Orthopedic and dental implants made from Ti6Al4V are widely used due to their excellent mechanical properties and biocompatibility. However, the long-term performance of these implants can be compromised by bacterial infections. This study explores the development of hierarchically textured surfaces with enhanced bactericidal properties to address such challenges. Hierarchical surface structures were developed by combining microscale features produced by a microsecond laser and superimposed submicron features produced using a femtosecond laser. Microscale patterns were produced by the pulsed laser surface melting process, whereas submicrometer laser-induced periodic surface structures were created on top of them by femtosecond laser processing. Escherichia coli bacterial cells were cultured on the textured surface. After 24 h, a staining analysis was performed using SYTO9 and PI dyes to investigate the samples with a confocal microscope for live dead assays. Results showed bacterial colony formation onto the microscale surface textures with live bacterial cells, whereas the hierarchical surface textures display segregated and physically damaged bacterial cell attachments on surfaces. The hierarchical surface textures showed ∼98% dead bacterial cells due to the combined effect of its multiscale surface features and oxide formation during the laser processing steps. The efficacy of hierarchical surface textures in enhancing the antibacterial behavior of Ti6Al4V implants is evident from the conducted research. Such laser-based surface treatments can find potential applications in different industrial sectors.

Improving energy harvesting through femtosecond laser surface modification of PVDF/ZnS composite nanofibrous nanogenerators for electronic applications

Surface modification in ceramic/polymer composites holds paramount importance for electronic devices applications. Laser is a versatile and flexible device for modifying the surface characteristics of various materials. Here, we propose a novel approach to enhance the energy harvesting efficiency of polyvinylidene fluoride (PVDF) and zinc sulfide (ZnS) composite nanofibrous membranes through femtosecond laser surface modification. The electrospinning technique is used to produce nanofibers with a high β-phase content in a single step. The PVDF membrane was further enriched with ZnS nanoparticles to enhance the β-phase content. The membranes were systematically investigated using scanning electron microscopy (SEM), transmission electron microscopy (TEM), Electron Energy Loss spectroscopy (EELS), and Fourier-transform infrared spectroscopy (FTIR) to characterize their morphological and chemical properties. Femtosecond laser was employed to induce controlled surface modifications, resulting in hierarchical microstructures and surface functionalization. The results showed patterned tracks on the fiber surface while preserving its inherent nature. To validate its utility as an energy harvesting device, the membrane's capability was assessed by measuring the open circuit voltage. The results revealing average output voltages for nanogenerators treated with laser fluences of 0.5 J/cm2, 0.7 J/cm2, and 0.9 J/cm2 are 15.6 V, 25 V, and 17 V, respectively. The maximum output voltage is observed for a laser fluence of 0.7 J/cm2, attributed to the deeper structure created, increasing the surface area of contact and deformation in the structure. This work offers promising avenues for enhancing energy harvesting efficiency and expanding the scope of electronic devices such as sensors and actuators.

Lotus leaf and shark skin-inspired micro-, nano-, hierarchical superhydrophobic surfaces for anti-fouling applications

Fouling, the accumulation and adhesion of unwanted contaminants, is a serious issue around the world in many aspects including industrial transport, marine ecological environment, maintenance of infrastructures, etc. which costs hundreds of millions of dollars and lots of manpower and material resources. Multiscale hierarchical surface structures of superhydrophobic surfaces possess various intriguing properties which provides new platforms for fabricating artificial anti-fouling surfaces. In particular, lotus leaf and shark skin with their unique micro-, nano-, hierarchical surfaces structures are highlighted as emerging tools for anti-bacterial, anti-dust, anti-corrosion, anti-icing, drag reduction applications and so on. In this review, we first provide basic information on two famous superhydrophobic states. After that we outlined the biological models and applications of lotus leaf and shark skin respectively. The self-cleaning effect of superhydrophobic lotus leaf due to their multiscale hierarchical surface structures is discussed after which anti-bacterial applications with three kinds of mechanisms and self-cleaning properties are outlined. Biological models of superhydrophobic shark skin are presented followed by their real-life applications in aircrafts and turbine blades. In addition, we discuss the potential drawbacks of recent biomimetic anti-fouling superhydrophobic surfaces like the loss of anti-fouling hydrophobic materials, adaptability to extreme environments, production and use costs and other problems as well as the possibilities of combine superhydrophobic structures and materials with high temperature resistance, oxidation resistance and other characteristics in order to be applied in more industries fields.

Hierarchical Surface Restructuring of Ultra‐Thin Electrodes and Microelectrode Arrays for Neural Interfacing with Peripheral and Central Nervous Systems

Hierarchical Surface Restructuring of Ultra‐Thin Electrodes and Microelectrode Arrays for Neural Interfacing with Peripheral and Central Nervous Systems

One-step light-induced hierarchical surface wrinkles on photodegradable polymer films

Photodegradable polymers have become an emerging class of stimulus-sensitive materials for advanced applications, in which using the photolysis characteristic for patterning surface is a key but still a notable challenge. Herein, we report a simple, facile, green and high-efficiency strategy to induce and further tune surface wrinkling only relying on one-step ultraviolet (UV) irradiation of a photodegradable polymer-based film/substrate composite system. Interestingly, a series of intriguing wrinkling states from no wrinkling to surface wrinkling and final no wrinkling with UV exposure take place on the photodegradable polymer film. This wrinkling behavior is intimately related to the competition between the stress accumulation from the heating effect of UV lamp itself and the stress release from the UV-induced molecular chain breakage. Meanwhile, the dependence of photodegradable polymer film modulus and photodegradation-induced stress release on the exposure time has been characterized by taking advantage of surface wrinkling metrology, which is not easily accessible to other systems and methods. This one-step light irradiation strategy has enabled the fabrication of diverse hierarchical surface wrinkling on photodegradable polymer film by simply controlling the UV exposure time. As demonstrated, these hierarchical surface wrinkles with tunable features have been applied for optical information display/storage and optical gratings. Notably, this simple flexible light control strategy not only provides new insights into the photo-induced change in mechanical properties and stress release of photodegradable polymers in molecular level, but also paves new avenues for advanced wrinkle-based applications by incorporating desirable functional materials into the photodegradable polymer-based systems.

Highly adhesive bioinspired membrane for efficient oil/water separation by optimization of synergistic effects of hierarchical structure and superhydrophobic modification

Superwetting membranes have good prospective for treatment of oil-containing wastewaters. However, development of highly adhesive superhydrophobic membranes with efficient oil-water separation performance remains a great challenge that needs to be addressed urgently. Herein, highly adhesive membrane surface with hierarchical structure were fabricated by in-situ TEOS hydrolysis and fluorinated modification. The interface bonding force between polyvinylidene fluoride (PVDF) and silica nanoparticles (SiO2 NPs) was increased through the dopamine self-polymerization and adhesion. The hierarchical structure was obtained by simultaneously adjusting TEOS and ammonia contents. The three-dimensional hierarchical membrane structure which is similar to that of a rose petal was shown by SEM analysis. The obtained membrane showed a water contact angle of 158 ± 2°, while the oil contact angle approaches 0°. In-situ grown multi-scale SiO2 NPs, perfluorooctyltriethoxysilane (FAS) brushes and dopamine can form a stable hierarchical surface which sustained superhydrophobicity/superoleophilicity when immersed in aqueous solutions at different pH values. Meanwhile, FAS brushes can serve as steric obstacles to efficiently repel water droplets during oil/water separation. The fabricated membrane possesses a high permeation flux and excellent separation properties (> 98%). In addition, this highly adhesive coating modification and hierarchical design can be widely applied on the surfaces of different materials, giving an attractive potential application prospect, such as oil/water separation, antifouling surface, and superwetting materials.

Droplet boiling on two-tier hierarchical micro-pillar array surface – Nucleate boiling regime

Although hierarchical structured surfaces have shown great potential in improving heat transfer performance of boiling, the mechanisms associated with structure configuration and structure size remain elusive. In this work, the nucleate boiling regime of droplet on single-tier micro-pillar array (SM) surfaces and three types of two-tier hierarchical micro-pillar array (THM) surfaces is investigated comprehensively using the lattice Boltzmann model. Effects brought by the primary pillar size and the secondary pillar configuration on the development of vapor confined in pillar gaps are emphatically discussed from bubble nucleation through vapor coalescence to vapor expansion. Boiling dynamic characteristics concerning droplet morphological evolution, liquid-vapor interfacial deformation and triple-phase contact line (TPCL) motion are elucidated by the distributions of vapor pressure, fluid temperature and substrate heat flux. It is most efficient for the secondary pillar to enhance boiling heat transfer performance when configured on the side of primary pillar and least efficient when configured on the top of primary pillar.

Effect of Electrolysis Conditions on Electrodeposition of Cobalt-Tin Alloys, Their Structure, and Wettability by Liquids.

The aim of this study was a systematic analysis of the influence of anions (chloride and sulfate) on the electrochemical behavior of the Co-Sn system during codeposition from gluconate baths. The pH-dependent multiple equilibria in cobalt-tin baths were calculated using stability constants. The codeposition of the metals was characterized thermodynamically considering the formation of various CoxSny intermetallic phases. The alloys obtained at different potentials were characterized in terms of their elemental (EDS and anodic stripping) and phase compositions (XRD), the development of preferred orientation planes (texture coefficients), surface morphology (SEM), and wettability (water; diiodomethane; surface energy). The mass of the deposits and cathodic current efficiencies were strongly dependent on both the deposition potential and the bath composition. The morphology and composition of the alloys were mainly dependent on the deposition potential, while the effect of the anions was less emphasized. Two-phase alloys were produced at potentials -0.9 V (Ag/AgCl) and lower, and they consisted of a mixture of tetragonal tin and an uncommon tetragonal CoSn phase. The preferential orientation planes of tin grains were dependent on the cobalt incorporation into the deposits and anion type in the bath, while the latter did not affect the preferential orientation plane of the CoSn phase. The surface wettability of the alloys displayed hydrophobicity and oleophilicity originating from the hierarchical porous surface topography rather than the elemental or phase composition. The codeposition of the metals occurs within the progressive nucleation model, but at more electronegative potentials and in the presence of sulfate ions, a transition from progressive to instantaneous nucleation can be possible. This correlated well with the partial polarization curves of the alloy deposition and the texture of the tin phase.